Presentation On Inverter Technology 24 th June 2014, New Delhi - PowerPoint PPT Presentation

“Presentation On Inverter Technology” 24 th June 2014, New Delhi Sanjay Goyal Daikin Airconditioning India Pvt. Limited Daikin Air conditioning India Pvt Ltd

Daikin Worldwide Daikin Industries, Ltd is one of leading air conditioner Daikin Industries Ltd . manufactures. Our product range is from residential to commercial air conditioners. • Turnover: 17,831 million USD Daikin has over 56,000 employees at 210 group • No. of employees: 56,240 companies around the world. • Start of business: 1924 Daikin Air-Conditioning India was established in 2000. (FY2013 Consolidated) Daikin Group Worldwide Air conditioners, heat pumps, refrigeration 89% Sales per 33 29 Chemicals business 57 unit FY13 8 % 16,857 11,440 6,605 Other 3% 51 40 10,599 10,739 Total manpower : 56,240 Daikin Air conditioning India Pvt Ltd

Integrated Manufacturer Air-conditioner Air-conditioner Refrigerant Refrigeran Compressor Compressor DAIKIN is the only one company in the world which produces air-conditioner, compressor and refrigerant Daikin Air conditioning India Pvt Ltd

Technologies for Energy Technologies for Energy Conservation Conservation  Inverter Technology  Energy Efficient Refrigerant Daikin Air conditioning India Pvt Ltd

Global Inverter Penetration Ratio Global Inverter Penetration Ratio Japan Oceania China India Inverter share: 100% Inverter share: 85% Inverter share: 50% Inverter share: 5% Based on Daikin’s internal estimate Daikin Air conditioning India Pvt Ltd

Sales Breakdown by Category –India 2013 Sales Breakdown by Category –India 2013 Indian RAC Market approx: 3.5Mn units, 2 & 3-Star products account for 62% ratio Currently Inverter AC Share is only 5% Daikin Air conditioning India Pvt Ltd

Inverter Technology Inverter Technology  Technology  Components  Benefits  Savings Daikin Air conditioning India Pvt Ltd

Inverter Technology : Basic Inverter Technology : Basic An Air Conditioner bearing inverter tag uses a variable-frequency drive to control the speed of the motor and thus the compressor. It consumes at least 30% less (it can go to 50% or more) electricity depending on various factors like the outside temperature ,purpose for which the AC is used, Hence it uses less amount of electricity. Inverter is a device which supplies variable frequency of power supply on equipments. Thanks to this function , motor revolution speed can be controlled and it leads to reduce energy consumption. Daikin Air conditioning India Pvt Ltd

How It works….! How It works….! Inverter power control Non-inverter type air-conditioner Daikin Air conditioning India Pvt Ltd

Non-inverter vs. inverter Inverter Power consumption Average power consumption is low. Average power consumption Non-inverter Each restart means starting over from scratch, so consumes extra power. Power consumption Average power consumption The inverter system eliminates waste caused by frequent restarting. Daikin Air conditioning India Pvt Ltd

Benefits : Soft Start Benefits : Soft Start Soft Start Soft Start • Soft starter is making electrical installation work much simpler. • Soft starter is making electrical installation work much simpler. • At startup, Inverter raises frequency smoothly. • At startup, Inverter raises frequency smoothly. • “Eliminating the starting current spike”. • “Eliminating the starting current spike”. Daikin Air conditioning India Pvt Ltd

Swing compressor • Smoothly swinging piston reduces refrigerant gas leakage and minimizes loss of energy due to friction. Suction Discharg Swing fish e Piston Swing Swing Rotary Suction Blade Discharg Rotary e Roller Daikin Air conditioning India Pvt Ltd

High-efficiency compressor motor Principles of AC motor and DC motor DC motor Type AC motor Conventional Reluctance To rotate motor, Ferrite magnet is placed on Neodymium magnet is buried electric current surface to rotate motor inside, whose magnetism must also run causes internal iron to have Outline through internal coil. No internal coil or electric rotating force. High rotating current, so efficiency is force with low power higher than AC. But low Large power rotation force because iron consumption inside is not working. High efficiency Motor Motor coil coil Ｎ Ｎ Iron Internal structure Iron Coil (30% power) Iron Iron Iron Neodymium Motor coil Ｓ Ｓ magnet Ｎ (70% power) Ｎ Ｓ 鉄 End ring End ring Ｓ Ｎ Ｓ Ferrite magnet Bar (100% power) Daikin Air conditioning India Pvt Ltd

High-efficiency compressor motor • The strongest Neodymium magnet is adopted . Ferrite magnet Neodymium magnet Daikin Air conditioning India Pvt Ltd

Benefits : Quick Cooling and Temperature Benefits : Quick Cooling and Temperature Control Control Quick Cooling Quick Cooling • Inverter air conditioner take “less time to cool the room”. • Inverter air conditioner take “less time to cool the room”. • At startup, full power is used to achieve the set temperature quickly. • At startup, full power is used to achieve the set temperature quickly. Precise Temperature Control Precise Temperature Control • Reduces “temperature fluctuations” • Reduces “temperature fluctuations” • Gives greater comfort • Gives greater comfort Daikin Air conditioning India Pvt Ltd

Inverter : Long Term Benefits Inverter : Long Term Benefits Potential Electricity Savings : Non inverter Technology Products to Inverter Technology  It translates to approx. 1516 additional units of electricity every Year. Energy Energy Operation Consumption Consumption Power input (KWH - Unit) (KWH - Unit) Model AC (TON) (KW) Hours Day Month Unit Unit 2-Star 1.71 8.0 30.0 8.0 3,283.2 3,283.2 1.5 Inv 1.32 8.0 30.0 8.0 2,524.8 1,767.4 Daikin Air conditioning India Pvt Ltd

National Energy Saving National Energy Saving o The estimated total sales of AC for 2013-2014 is to a tune of 3.5 million. o This figure , according to estimates will rise to 7.4 million by the year 2018 given the current growth rate. o Presuming, all the ACs are of inverter type only, the total saving of power would be 74,00,000 X 1516KWH = 11 TWh/Year o One 500Mw coal fired power plant at 100 PLF produces 4.38TWh/Year ( 500 X1000 X 1000 X 365 X 24) o In other words the savings of power translates to total production of electricity equivalent to 3 power plants of 500MW each -- that the economy can do away with. Consider the saving of forests, mineral wealth etc. The enormous potential of energy saving is available as more and more inverter technology is adopted. Daikin Air conditioning India Pvt Ltd

Inverter with Energy Efficient Refrigerant Daikin Air conditioning India Pvt Ltd

Refrigerant Candidates for stationary A/C Properties Refrigerants Vol. Cool. Theoretical P cond Flamm- Toxi- GWP ODP Capacity COP (MPa) ability city (IPCC4th ） (vs R22) (vs R22) 1.73 Non Low 1810 100 100 0.05 HCFC R22 1.86 0 1770 102 99 Non Low R407C 2.72 Non 0 2090 141 92 Low R410A HFC 2.80 R32 0 675 160 97 Low Low 1.16 Low Low 0 4 57 90 R1234yf HFO-Mix 0 ？ ？ ？ Low ？ Low 1.78 R717(NH 3 ) 0 0 116 106 Non-HFC Low High 1.53 High Low R290 （ Propane ） 0 <3 83 98 41 10 R744 （ CO 2 ） 0 1 243 Non Low Candidates for the next generation working fluids 19 Daikin Air conditioning India Pvt Ltd

Comparison of cycles of refrigerants Refrigerating effect of R32 increases 1.6 times to R22 or R410A 3500 P-h Chart R32 R410A 3100 (R22/R410A/R32) R22 2700 Pressure kPa 2300 1900 1500 1100 700 300 200 300 400 500 600 Enthalpy kJ/kg 20 Daikin Air conditioning India Pvt Ltd 20

R32 can Reduce Direct Impact R 32 has the benefits of favorable GWP and reduced charge size GWP Charge ratio % Modified GWP 2500 2500 2000 2000 1500 1500 2090 1810 1000 1810 1000 2027 500 500 675 472 0 0 R R R R R R R R R R R R 1 1 2 2 2 2 2 2 2 2 1 1 4 4 3 3 2 2 2 2 3 3 4 4 A A A A 0 0 0 0 R32 can reduce GWP values are based on IPCC4th report. GWP values are based on IPCC4th report. CO2 eq. emissions by 75% 21 Daikin Air conditioning India Pvt Ltd

Energy Efficient Refrigerant Energy Efficient Refrigerant • R32 is 10% more energy efficient than conventional refrigerant at the same volume. • Potential of Refrigeration capacity : 1.6 times of R410A • Lower pressure loss , when capacity is same, leads to thinner piping diameter. • GWP of R32 is 675, which is 1/3 of that of conventional refrigerants such as R410A and R22. Also, it can reduce charge volume by about 30% when optimized. All together it can reduce GWP by 75% in tota l. Daikin Air conditioning India Pvt Ltd

Actual Performance Test on Equipment Actual Performance Test on Equipment ■ Outline: Outline: Daikin also conducted tests at 8 places, 4 in Mumbai and 4 in Chennai, to compare the actual operational performance of R22 non-inverter and R32 inverter units. Equipment details: Cooling Capacity: 5.2 kW, EER: 3.00, Refrigerant Volume R22 0.9Kg, R32 0.75Kg ■ Result Result On average, the R32 inverter units achieved a 30% increase in energy efficiency while refrigerant charge volume is reduced by about 20% compared to R22 non-inverter units. Daikin Air conditioning India Pvt Ltd