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1 FITOK Overview FITOK was founded in 1998 One of the worlds - PowerPoint PPT Presentation

1 FITOK Overview FITOK was founded in 1998 One of the worlds leading suppliers of Valves and Fittings 900+ employees globally FITOK German factory and China factory have been certificated with ISO 9001, ISO 14001 and


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  2. FITOK Overview • FITOK was founded in 1998 • One of the world’s leading suppliers of Valves and Fittings • 900+ employees globally • FITOK German factory and China factory have been certificated with ISO 9001, ISO 14001 and OHSAS 18001 • FITOK has obtained a variety of certificates, including ABS, TA-Luft, TPED, CRN, ASTM F1387, DVGW, PED, EAC, API 607, ATEX, DOT, ISO15848, ECE R110 and the Manufacture License of Civil Nuclear Safety Equipment (China) • Test reports of FITOK products issued by third party authorities includes:  Interchangeability Test Report with Swagelok by TUV  MSS SP-99-2010 Test Report for Instrumentation Valve & Manifolds by SGS  ECE R110 Test Report for Tube Fittings by TUV 2

  3. FITOK Overview • Manufacturing centers in Germany and China • Inventory and sales service centers in Germany, the USA, China and the UAE FITOK Headquarter and Factory FITOK Factory and Shared Service – In Offenbach, Germany – In Shenzhen, China FITOK Global Sales and Service FITOK Regional Sales and Service – In Texas, USA – In Dubai, UAE 3

  4. Products  General Instrumentation Valves and Fittings • Product sizes: 1/16 ″ ~ 2 ″ (2mm ~ 50mm) • Working pressures: up to 10,000 psi (690bar) • Optional materials: SS304/316/316L/904L, Alloy20/400/600/625/C-276, Duplex and Super Duplex  Medium & High Pressure Valves and Fittings • Product sizes: 1/8″ ~ 1″ • Working pressures: 10,000 ~ 60,000 psi (690 bar ~ 4,137 bar)  High Purity & Ultra High Purity Products • Product sizes: 1/8″ ~ 1″ • Working pressures: vacuum ~ 6,000 psi (414bar) • Optional materials: 316, 316L, 316L VAR, 316L VIM/VAR and Exotic Alloys  Sampling Systems • Utilizing all valves and fittings manufactured by the FITOK facilities from the shelf to ensure overall performance and short lead time • Tailor-made cost- effective solutions to satisfy customers’ special technical and safety requirements  Tubing • Instrumentation Tubing, High-purity Tubing, Medium and High Pressure Tubing, Jacketed Tubing, Insulated Tubing, and Heat Trace Tubing 4

  5. Products General Instrumentation Fittings Tube Fittings Pipe Fittings Weld Fittings 37 ° Flared Tube Fittings VA Series Vacuum Adapter Fittings 5

  6. Products General Instrumentation Valves Ball Valves Needle Valves Other Valves 6

  7. Products General Instrumentation Manifolds Gauge Valves and Instrumentation Manifolds Block and Bleed Valves 7

  8. Products Air Headers Vessels and Distribution Manifolds and Sample Cylinders 8

  9. Products Quick-connects Hoses and Connectors 9

  10. Products Medium & High Pressure Fittings Tube Fittings Medium and High Pressure Fittings Pipe Fittings Adapter Fittings Quick Couplings 10

  11. Products Medium & High Pressure Valves 11

  12. Products Subsea Valves 12

  13. Products Tubing and Tools 13

  14. Products High Purity & Ultra High Purity Products Weld Fittings Face Seal Fittings Cylinder Connections 14

  15. Products High Purity & Ultra High Purity Products 15

  16. Products Gas Control Equipment Pressure Control Panels Point-of-use Panels 16

  17. Products Gas Control Equipment Changeover Systems 17

  18. Products Sampling Systems Bottle Configuration Cylinder Configuration 18

  19. Products Tubing  Instrumentation Tubing  Medium and High Pressure Tubing  High-purity Tubing   Jacketed Tubing and Insulated Tubing Heat Trace Tubing 19

  20. Superiority 3E – Efficient, Effective and Economic  Benefiting from our global facilities paired with flexible manufacturing system, we optimize the most cost-effective resources within short lead time.  With over 600 tons of raw materials, we are prompt to satisfy our customers’ special requirements.  FITOK keeps sufficient stock of finished goods in our global warehouses to save the purchasing and stocking cost for our customers.  With our wide range of best quality products, we provide our customers with one- stop solutions and most professional services. 600 tons raw materials 4,000k+ valves and fittings 500k+ pieces forging blanks 200k+ meters tubing 20

  21. Superiority Tailor-made 316 SS Material FITOK applies 316 SS material with critical compositions of narrowed tolerance compared with the 316 SS material applied by most other brands that are just according to ASTM A479: Chemical Nickel Chrome Carbon Composition ≤ 0.08% ASTM A479 10-14% 16-18% FITOK 12-14% 17-18% 0.04-0.065% For better corrosion resistance, high-temperature resistance Purpose and higher metal strength. Strictly controlled raw materials ensures the consistency and reliability of the FITOK products. 21

  22. Superiority Precision Threads • Tolerance for thread engagement length of FITOK NPT thread is half of that of ASME B1.20.1 requirements with only plus tolerance. ASME B1.20.1 FITOK Single thread  1 ± 1 threads engagement length threads 0 tolerance Engagement length for 1/2 NPT couple thread Min. length : 2.48 threads Min. length : 4.48 threads 22

  23. Superiority Precision Threads • The ASME B1.20.1 standard only requires to check L1 value. • FITOK NPT thread complies with ANPT of SAE AS71051 standard, where need test more parameters (L1, L2 and a) of thread. Hand-tight L1 engagement length a' a a Wrench take-up L2 engagement length L3 L1 L3 L1 L2 L2' Thread taper a angle Qualified Male NPT Defective Male NPT • If a manufacturer only check NPT thread with compliance ASME B1.20.1 standard, and only doing tests for L1, some geometrical imperfections on the thread may be unnoticed. 23

  24. Superiority Safe and Reliable Tube Fittings By choosing tailor-made material, optimized design, high accuracy machining and high level hardening process, FITOK tube fittings deliver supreme level performance in the industry. • FITOK rear ferrule is treated with low temperature carbonization for the whole ferrule. Hardness and corrosion resistance are improved significantly with better sealing performance against harsh environment. Rear Ferrule Hardening Process Comparison among Major Brands: Substrate FITOK Hardness: HV 0.2 800~1,000 Hardened layer Low temperature Salt spray test : 600h no rust 25~30 μ m carbonization for the Magnetism: No whole ferrule S-Brand Hardness: HV 0.2 800~1,000 Substrate Salt spray test: 222h, pitting appeared; 600h, pitting didn’t Hardened layer Low temperature 25~30 μ m carbonization for the deteriorate whole ferrule Magnetism: No 24

  25. Superiority Hardness: HV 0.2 700~1,000 Substrat Hardened layer e P-Brand Salt spray test: 400h, pitting 35~40 μ m appeared; 600h, pitting didn’t Suparcase deteriorate Magnetism: No K-Brand Substrat Hardness: HV 0.2 500~600 Hardened layer e High temperature Salt spray test: 6h, rust About 100 μ m carbonization for Magnetism: No edge area Stamping flow texture, G-Brand Hardness: HV 0.2 285 no hardened layer Salt spray test: 600h no rust Stamping Magnetism: Yes 25

  26. Superiority Radius Junction of FITOK Fittings within Elbows • Enables Smooth flow path to reduce flow resistance; • Eliminates entrapment zones for easy system internal cleaning; • Burrs on the angular junction would block the system with high speed flow. FITOK Other Brands Radius junction Angular junction 26

  27. Superiority Safe and Reliable Tube Fittings • FITOK installation torque is at the same level as S-brand, which is smaller than those of other brands. Smaller installation torque avoids threads and sealing surface damage caused by excessive torque, and reduce safety risks caused by incorrect installation. Comparison of Installation Effect between FITOK and P-Brand: Please click to play the “Tube - stick” video 27

  28. Superiority Safe and Reliable Tube Fittings Comparison of Installation Effect between FITOK and P-Brand : Eliminated flanging FITOK P-Brand Visible flanging ΔF ΔP Swelling Swelling LF LP O.D.: O.D.: 10.17mm 10.09mm A. ΔF<ΔP and LF>LP, tighter grip by FITOK, resulting more force put into the ferrule tightening. B. Eliminated flanging by FITOK, provides better sealing if there any tube surface roughness. C. Wider swelling of FITOK tube-end, resulting excellent sealing performance. 28

  29. Superiority Stringent Testing Standard • Each FITOK valve is tested with nitrogen at pressure rating (max. of 6,000 psig/41.4 Mpa) before delivery. No visible leakage is allowed in any case. Needle Valve Testing Standard Comparison among FITOK, ASME B16.34 and Other Major Brands : ASME B16.34 S-Brand H-Brand FITOK 80 psig 1,000 psig 1,000 psig 6,000 psig Test condition gas nitrogen nitrogen nitrogen Acceptability Without visible Without visible 0.1 std cm 3 /min 0.1 std cm 3 /min leakage rate leakage leakage Min. time for leakage of 1 —— ml nitrogen gas at normal 10 minutes 10 minutes >100 minutes atmospheric pressure To sum up, FITOK always applies the industry's most stringent standards while designing, manufacturing and testing every single piece of product, so as to enable the best performance to exceed user expectation. 29

  30. Manufacturing Strength Machining Facility Machining Facility Offenbach, Germany Shenzhen, China 30

  31. Manufacturing Strength SPINNER LGMazak Hardinge 250+ advanced, high precision and high productivity processing equipments 31

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