1 FITOK Overview FITOK was founded in 1998 One of the worlds - - PowerPoint PPT Presentation

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1 FITOK Overview FITOK was founded in 1998 One of the worlds - - PowerPoint PPT Presentation

Jan 10, 2024 132 likes •804 views

1 FITOK Overview FITOK was founded in 1998 One of the worlds leading suppliers of Valves and Fittings 900+ employees globally FITOK German factory and China factory have been certificated with ISO 9001, ISO 14001 and

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  • FITOK was founded in 1998
  • One of the world’s leading suppliers of Valves and Fittings
  • 900+ employees globally

FITOK Overview

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  • FITOK German factory and China factory have been certificated with ISO 9001, ISO 14001

and OHSAS 18001

  • FITOK has obtained a variety of certificates, including ABS, TA-Luft, TPED, CRN, ASTM

F1387, DVGW, PED, EAC, API 607, ATEX, DOT, ISO15848, ECE R110 and the Manufacture License of Civil Nuclear Safety Equipment (China)

  • Test reports of FITOK products issued by third party authorities includes:

 Interchangeability Test Report with Swagelok by TUV  MSS SP-99-2010 Test Report for Instrumentation Valve & Manifolds by SGS  ECE R110 Test Report for Tube Fittings by TUV

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FITOK Headquarter and Factory

– In Offenbach, Germany

FITOK Global Sales and Service

– In Texas, USA

FITOK Regional Sales and Service

– In Dubai, UAE

  • Inventory and sales service centers in Germany, the USA, China and the UAE

FITOK Factory and Shared Service

– In Shenzhen, China

FITOK Overview

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  • Manufacturing centers in Germany and China
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SLIDE 4
  • General Instrumentation Valves and Fittings
  • Product sizes: 1/16″ ~ 2″ (2mm ~ 50mm)
  • Working pressures: up to 10,000 psi (690bar)
  • Optional materials: SS304/316/316L/904L, Alloy20/400/600/625/C-276, Duplex and Super Duplex
  • Medium & High Pressure Valves and Fittings
  • Product sizes: 1/8″ ~ 1″
  • Working pressures: 10,000 ~ 60,000 psi (690 bar ~ 4,137 bar)
  • Product sizes: 1/8″ ~ 1″
  • Working pressures: vacuum ~ 6,000 psi (414bar)
  • Optional materials: 316, 316L, 316L VAR, 316L VIM/VAR and Exotic Alloys
  • High Purity & Ultra High Purity Products
  • Sampling Systems
  • Utilizing all valves and fittings manufactured by the FITOK facilities from the shelf to ensure
  • verall performance and short lead time
  • Tailor-made cost-effective solutions to satisfy customers’ special technical and safety

requirements

Products

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  • Tubing
  • Instrumentation Tubing, High-purity Tubing, Medium and High Pressure Tubing, Jacketed Tubing,

Insulated Tubing, and Heat Trace Tubing

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SLIDE 5

General Instrumentation Fittings

Tube Fittings Pipe Fittings Weld Fittings 37°Flared Tube Fittings VA Series Vacuum Adapter Fittings

Products

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General Instrumentation Valves

Ball Valves Needle Valves Other Valves

Products

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General Instrumentation Manifolds

Gauge Valves and Instrumentation Manifolds Block and Bleed Valves

Products

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Products

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Vessels and Sample Cylinders Air Headers and Distribution Manifolds

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Products

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Quick-connects Hoses and Connectors

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Medium & High Pressure Fittings

Tube Fittings Medium and High Pressure Fittings Pipe Fittings Adapter Fittings Quick Couplings

Products

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Medium & High Pressure Valves

Products

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Subsea Valves

Products

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Tubing and Tools

Products

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High Purity & Ultra High Purity Products

Weld Fittings Face Seal Fittings Cylinder Connections

Products

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High Purity & Ultra High Purity Products

Products

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Pressure Control Panels Gas Control Equipment Point-of-use Panels

Products

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Changeover Systems Gas Control Equipment

Products

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Sampling Systems

Bottle Configuration Cylinder Configuration

Products

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Products

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  • Instrumentation Tubing
  • High-purity Tubing
  • Medium and High Pressure Tubing
  • Jacketed Tubing and Insulated Tubing
  • Heat Trace Tubing

Tubing

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SLIDE 20

600 tons raw materials 500k+ pieces forging blanks 4,000k+ valves and fittings 200k+ meters tubing

3E – Efficient, Effective and Economic

 Benefiting from our global facilities paired with flexible manufacturing system, we

  • ptimize the most cost-effective resources within short lead time.

 With over 600 tons of raw materials, we are prompt to satisfy our customers’ special requirements.  FITOK keeps sufficient stock of finished goods in our global warehouses to save the purchasing and stocking cost for our customers.  With our wide range of best quality products, we provide our customers with one- stop solutions and most professional services.

Superiority

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FITOK applies 316 SS material with critical compositions of narrowed tolerance compared with the 316 SS material applied by most other brands that are just according to ASTM A479: Chemical Composition Nickel Chrome Carbon ASTM A479 10-14% 16-18% ≤0.08% FITOK 12-14% 17-18% 0.04-0.065%

Purpose For better corrosion resistance, high-temperature resistance and higher metal strength.

Strictly controlled raw materials ensures the consistency and reliability of the FITOK products.

Superiority

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Tailor-made 316 SS Material

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SLIDE 22

ASME B1.20.1 FITOK Single thread engagement length tolerance ±1 threads threads Engagement length for 1/2 NPT couple thread

  • Min. length : 2.48 threads
  • Min. length : 4.48 threads
  • Tolerance for thread engagement length of FITOK NPT thread is half of that of

ASME B1.20.1 requirements with only plus tolerance.

Precision Threads

1 

Superiority

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SLIDE 23

Precision Threads

  • The ASME B1.20.1 standard only requires to check L1 value.

Qualified Male NPT

L1 Hand-tight engagement length L2 Wrench take-up engagement length a Thread taper angle a a

L3 L1 L3

a'

L2' L1 L2

Defective Male NPT

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  • FITOK NPT thread complies with ANPT of SAE AS71051 standard, where need

test more parameters (L1, L2 and a) of thread.

  • If a manufacturer only check NPT thread with compliance ASME B1.20.1 standard,

and only doing tests for L1, some geometrical imperfections on the thread may be unnoticed.

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By choosing tailor-made material, optimized design, high accuracy machining and high level hardening process, FITOK tube fittings deliver supreme level performance in the industry.

  • FITOK rear ferrule is treated with low temperature carbonization for the whole ferrule.

Hardness and corrosion resistance are improved significantly with better sealing performance against harsh environment. Rear Ferrule Hardening Process Comparison among Major Brands:

FITOK Low temperature carbonization for the whole ferrule Hardness: HV0.2 800~1,000 Salt spray test: 600h no rust Magnetism: No S-Brand Low temperature carbonization for the whole ferrule Hardness: HV0.2 800~1,000 Salt spray test: 222h, pitting appeared; 600h, pitting didn’t deteriorate Magnetism: No

Substrate Hardened layer 25~30μm Substrate Hardened layer 25~30μm

Safe and Reliable Tube Fittings

Superiority

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P-Brand Suparcase Hardness: HV0.2 700~1,000 Salt spray test: 400h, pitting appeared; 600h, pitting didn’t deteriorate Magnetism: No K-Brand High temperature carbonization for edge area Hardness: HV0.2 500~600 Salt spray test: 6h, rust Magnetism: No G-Brand Stamping Hardness: HV0.2 285 Salt spray test: 600h no rust Magnetism: Yes

Substrat e Substrat e Stamping flow texture, no hardened layer Hardened layer 35~40μm Hardened layer About 100μm

Superiority

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  • Enables Smooth flow path to reduce flow resistance;
  • Eliminates entrapment zones for easy system internal cleaning;
  • Burrs on the angular junction would block the system with high speed flow.

FITOK Radius junction Other Brands Angular junction

Radius Junction of FITOK Fittings within Elbows

Superiority

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  • FITOK installation torque is at the same level as S-brand, which is smaller than

those of other brands. Smaller installation torque avoids threads and sealing surface damage caused by excessive torque, and reduce safety risks caused by incorrect installation.

Safe and Reliable Tube Fittings

Comparison of Installation Effect between FITOK and P-Brand:

Superiority

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Please click to play the “Tube-stick” video

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  • A. ΔF<ΔP and LF>LP, tighter grip by FITOK, resulting more force put into the ferrule tightening.

FITOK LP LF ΔP ΔF

Swelling O.D.: 10.17mm Swelling O.D.: 10.09mm Eliminated flanging Visible flanging

P-Brand

  • B. Eliminated flanging by FITOK, provides better sealing if there any tube surface roughness.
  • C. Wider swelling of FITOK tube-end, resulting excellent sealing performance.

Comparison of Installation Effect between FITOK and P-Brand :

Safe and Reliable Tube Fittings

Superiority

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Stringent Testing Standard

  • Each FITOK valve is tested with nitrogen at pressure rating (max. of 6,000 psig/41.4

Mpa) before delivery. No visible leakage is allowed in any case. Needle Valve Testing Standard Comparison among FITOK, ASME B16.34 and Other Major Brands:

ASME B16.34 S-Brand H-Brand FITOK Test condition 80 psig gas 1,000 psig nitrogen 1,000 psig nitrogen 6,000 psig nitrogen Acceptability leakage rate Without visible leakage 0.1 std cm3/min 0.1 std cm3/min Without visible leakage

  • Min. time for leakage of 1

ml nitrogen gas at normal atmospheric pressure —— 10 minutes 10 minutes >100 minutes

To sum up, FITOK always applies the industry's most stringent standards while designing, manufacturing and testing every single piece of product, so as to enable the best performance to exceed user expectation.

Superiority

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Machining Facility Offenbach, Germany Machining Facility Shenzhen, China

Manufacturing Strength

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250+ advanced, high precision and high productivity processing equipments LGMazak SPINNER Hardinge

Manufacturing Strength

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Thread Rolling FITOK threads are produced by rolling instead of cutting to strengthen thread surface hardness and smoothness to ensure substantial performance improvement. Automatic Orbital Welding Equipment

By : ORBIMATIC

Automatic orbital welding resulting advanced and flawless welding seams in addition to superior sealing performance. Helium leak rate under 2×10-10 mbar L/S, meet and exceed the requirements of clean industry products. Private Forging Plant Ensures consistency and traceability for all of our materials. Quality of the blanks are thoroughly controlled.

Manufacturing Strength

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Class 100 Cleanroom Ultra High Purity Cleaning Equipment Ultrasonic Cleaning Line Up to the requirements of ISO 14644-1. The FITOK Class 100 cleanroom has been certified by the National Environmental Balancing Bureau of the United States of America. Full automation during the whole process, applicable to different products of a variety of materials, without manual operation. Adopting DI Water of Pure Class ≥17.5MΩ for cleaning parts of UHP products for specialty gas and semiconductor applications.

Manufacturing Strength

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Profile and Roughness Measuring Instrument

By: Mahr

The industry’s state of the art testing equipment. Contours and roughness measurements are analyzed with exceptional accuracy in

  • ne

measuring run, eliminates measuring error. Measurement accuracy: Accuracy of axle X: 1.70μm (1.4+L/100 =1.70); Accuracy of axle Z: 2.52μm (2.5+L/100＝2.52). Quality is what drives us. Quality is at the heart of everything we do. Customer satisfaction is our guiding principle.

Quality Assurance

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Coordinate Measuring Machine

By: Hexagon

With powerful measurement capabilities, provides enough flexibility, accuracy and convenience for dimension, shape and position measurement. Measurement Accuracy: 2.6 μm(2.3+3.3L/1000=2.6) Measurement Range: X 500mm / Y 700mm / Z 500mm

Quality Assurance

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Helium Leak Detector

By: INFICON

Mainly used for detecting leak tightness performance of products with low molecular

  • gas. High stability and sensitivity.

Smallest detectable leak rate is less than 5 x 10ˉ12 mbar L/S

Quality Assurance

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Portable Spectrometer Direct-reading Spectrometer

By: Innov-X

Suitable for rapid on-site metal material identification, making the supervision of on-site material designation more effective.

By: Spectro

Utilized for quantitative analysis of chemical compositions

  • f all types of materials. Confirms whether materials are

qualified and provides significantly more details compared to our Portable Spectrometer.

Quality Assurance

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Universal Pull-test Machine X-ray Apparatus Measures physical performance of raw and processed materials, such as elongation test, squeezing test, flaring test , and bending test, etc. Measurement range: 1.2~300 KN Applies non-destructive X-ray testing for all kinds of materials, welding parts, and nuclear grade products. Maximum penetration of A3 steel plate: 39mm

Quality Assurance

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Germany Factory ISO 9001:2015 Certificate Germany Factory ISO14001&OHSAS18001 Certificate

Appendix 1

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China Factory ISO14001:2015 Certificate China Factory ISO 9001:2015 Certificate China Factory OHSAS18001:2007 Certificate

Appendix 1

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ABS Certificate by ABS

Appendix 1

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TA - Luft Certificate by TUV

Appendix 1

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TPED Certificate by Lloyd's Register

Appendix 1

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Canadian Registration Number (CRN)

Appendix 1

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ASTM F1387 American Society for Testing and Materials

Appendix 1

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ASTM F1387 American Society for Testing and Materials

Appendix 1

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ISO 15848 Certificate (NB&ND)

Appendix 1

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ISO 15848 Certificate (NB&ND)

Appendix 1

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DVGW Certificate (Stainless steel)

Appendix 1

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DVGW Certificate (Brass)

Appendix 1

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PED Certificate (Fittings)

Appendix 1

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PED Certificate (Valves)

Appendix 1

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EAC Certificate (Valves)

Appendix 1

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EAC Certificate (Valves)

Appendix 1

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API 607 Fire Test Certificate

Appendix 1

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ATEX Certificate

Appendix 1

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DOT Approval

Appendix 1

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DOT Approval

Appendix 1

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Test Report of FITOK and Other Brand Tube Fittings Interchangeability by TUV

Appendix 2

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Test Report of FITOK and Other Brand Tube Fittings Interchangeability by TUV

Appendix 2

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Test Report of MSS SP-99-2010 For Instrumentation Valve & Manifolds by SGS

Appendix 2

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Test Report of MSS SP-99-2010 For Instrumentation Valve & Manifolds by SGS

Appendix 2

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Test Report of ECE R110 Tube fittings by TUV

Appendix 2

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Test Report of FITOK and Other Brand Face Seal Fittings Interchangeability by TUV

Appendix 2

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Thank you!

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FITOK E-Catalog