Logistic solution for concrete www.blendplants.com Company Profile - - PowerPoint PPT Presentation
Logistic solution for concrete www.blendplants.com Company Profile - - PowerPoint PPT Presentation
Logistic solution for concrete www.blendplants.com Company Profile For years designing and realising concrete, mortar and asphalt production systems. Established: 1992 Location: Rodengo Saiano (BS) ITALY BLEND is a motivated,
- Established:
1992
- Location:
Rodengo Saiano (BS) ITALY BLEND is a motivated, flexible company with a solid background based
- n years of experience.
Always providing new solutions and developing our technology together with
- ur customers.
Company Profile
Blend Plants - FBG srl Via Castegnato, 19 – 25050 Rodengo Saiano (Bs) Italy Tel: +39 030 7689730 info@blendplants.com www.blendplants.com
For years designing and realising concrete, mortar and asphalt production systems.
Continuous mixing
Diesel, Electric or Pto engine
Continuous mixing
The materials are separated into different tanks. The operator selects the recipe in the automatic management controller and the plant produces the quantity of fresh concrete required.
Range of products
Click for video
Intuitive control system
AUTOMATIC MANAGEMENT CONTROLLER
WITH DATA TRANSMISSION AND USB
- Independent from traditional plants.
- Transport of separated elements: aggregates,
cement, water and admixtures.
- Dosage by weight and mixing according to the
recipe, guaranteed by automatic control system.
REMOTE CONTROL
- Precision of dosage is of +-1,5%, respect to the recipe.
- Production of fresh concrete on site when needed
- Adjustable work speed, from 5 to 50 m3/h.
C e m e n t
Automatic dosing:
- Quantities placed in kilos and
litres per cubic metre
- Automatic dosing of
components in accordance with the recipe and the production speed
- Real time control and
correction of the flows of materials 4 .073 Kg 350 Kg CPU The silo is on a weight system:
- The certified weight systems
weights the cement quantity inside the silo with a precision ≤ ±0.02%
- Dosage loss-in-weight in real time
for the exact kilos
- Screw feeder system
- Automatic stop at minimum level
Dosing of materials
Dosing of materials
CPU
A g g r e g a t e s
CPU
- Water is regulated with
a pump and with an electronic flowmeter
- Quantity of water is
dosed and managed by the computer according to the recipe
- Automatic correction of water flow according
to sand humidity
- Quantities of aggregates are
dosed by the computer according to the recipe
- The aggregate is dosed by
the independent belt that feeds the mixer
- The aggregate is measured by sensors and load cells that record
the weight and the presence on the belt
W a t e r / F l u i d a d m i x t u r e s
Mixing system M I X E R
- Ribbon mixer with paddles
RIBBON MIXER
Mixing length (in mm)
WATER + CEMENT
700mm
+ SAND
+375
+ GRAVEL
+1075mm
Discharge system
P o s i t i o n
Static horizontal:
- Even and constant mixing
- Power required -50%
- Increased discharging area
with telescopic belt
- Quick access to the mixer
- Few HARDOX coils welded, easily replaceable
- Whole mixing arm substitution with only 4 bolts
M a i n t e n a n c e
Comparative competitors
Comparison Blend vs Volumetrics
ADVANTAGES BLEND: DISADVANTAGES OF VOLUMETRICS:
Weighing system for cement Volumetric cement dosing Weighing system for aggregates available as optional Aggregates only volumetric measurement Flow meter for water and admixtures Mechanical flow meter Quality control with electronic system Quality control manual, depends on the operator Machine weight aprox 40% less Heigh weight of the machine You can produce cold asphalt as optional No cold asphalt production possible Computer control on board for recipes and production control The receipe is changed mechanically and material measurement works with simple theoretical control Double belt to discharge aggregates together or only sand or gravel independently Normally only single belt, with guillotine shutters to control material flow You can save all the production cycles and download them on USB You can print only the last production Machine available with many accessories There are not many accessories You can discharge with a telescopic belt of 4,5 mt plus 3m of extra chute You can discharge at a distance of only 3 mt from the mixer The production stops if one of the materials finishes Continues to produce even if one of the materials finishes
Discharge system
Dose production allows to establish exactly the m3 to produce. Mixing on the spot can interrupt production, allowing a saving of normal waste on a construction site.
Simple loading
The aggregates with a loader and backhoe
Simple loading
Cement with silos, pneumatic load or bag breaker
Production capacity and uses
Conventional concrete
(complying with the UNI – EN 206-1 Certifiable)
- Civil envelopes: Precast houses, concrete on site,
buildings, sidewalks, gutters, town projects
- Containment works: Tunnels, mines
- Municipal services: Road works
Cold asphalt
(with bituminous emulsion)
- Road works: road maintenance
- Secondary roads
- Soil stabilisation
Quick Set Concrete
- Road maintenance
Drain concrete
- Paving with drainage
BLEND - Longitud de Mezclado
Proyectos de Interés Social
- 60.000 Casas en Zonas Remotas. 500 Representan un volumen de
concreto interesante.
- Casas no siempre se ubican en una mismo barrio/sector.
Centro de Acopio Centro de Acopio
Housing developments in remote areas
Low Efficiency 1 trips per truck
2:30 hr 3:30 hr 1:30 hr
Homes in Remote Areas. Represent an interesting volume of concrete. Houses are not always located in the same neighbourhood/sector.
Fixed Plant Logistics' Hub Logistic Hub Fix Batch Plant
BLEND - Longitud de Mezclado
Tower Crane- Urban development with cranes
➢ When a Project requires a Concrete Plant on Site?
When there are multiple cranes, with different hopper loading points Concrete production in volumes less than 8m3 Ability to produce Sidewalks, Permeable Flooring, Pavements Coloured Tracks, etc. in the volumes that are required at the time.
BLEND - Longitud de Mezclado
Secluded Resorts
- Conventional Concrete Production. Structural, Pools
- Concrete Coloured for Streets, Bike Ways,
- Sand Transport: Golf Courses, Cobblestone Placement
(Pavers) Asphalt Pavements
Different types of Concrete. Different Volumes. Different places
One Batch Plant
No Truck Mixer Needed
Infrastructure
Quick Set Concrete
- Road, Airport, Railways and Bridges.
Shotcrete for Retaining Wall Highway Defences
Dispatch over long distances
Infrastructure
Trench Filling
With Aggregates, Concrete or Cold Asphalt
Tunnels
- On railways
- Shotcrete
Backfilling
- Mining and exploitation
Drilling filling
Rural Pathways - Soil Stabilisation
Development and consolidation of agricultural routes.
Promotion of the social and economic well- being of the Agricultural sector, its population and its leaders.
Retail Business
- Not all the concrete business is in high-volume sectors
BLEND allows you to participate in the small volume market. The plant allows you to dispatch volumes smaller than the 7-8m3 that a Regular Mixer Truck dispatches. To much longer distances. Dispatches are done in a controlled way through the System, whose data can be downloaded via USB, and dispatched with Receipt Ticket.
Range of products
Cold asphalt
Click for video
Cold asphalt
Cold asphalt
Mounting options
Adaptability - Agile Business Solution
On truck:
PTO power source from the truck
On trailer:
Integrated power source for autonomous installations
Stationary:
Integrated power source for autonomous installations
Mounting options
On truck
Mounting options
4x4 vehicle
Mounting options
4x4 Carmix vehicle
On truck pumping system in cooperation with CIFA
Mounting options
On trailer
Mounting options
Mounting options
Stationary plant with pump on site
Mounting options
Stationary plant
Mounting options
Stationary plant without additional belt
Mounting options
Stationary plant with 11mt-length and telescopic belt
Mounting options
Small stationary plant
Mounting options
Stationary plant to load self loading concrete mixers
On railway
Mounting options
Models and dimensions
Comparison
Capacidad de transporte + 25% Consumo carburante
- 50%
Baricentro bajo y carga sin movimiento Consumo neumático - 50% Costo maquina
- 70%
It consents: Mixer E-series
Concrete certification
√ √
Concrete distribution
√ √
Self leveling concrete
√ √
Lightweight concrete
√ √
Mortras
√ √
Fiber reinforced concrete
√ √
Cement floor
x √
Regeneration of milling with emulsion
x √
Use of recycled demolition
x √
Land stabilization
x √
Aggregate transport
x √
Salt spreader
x √
Load plant independence
x √
Eliminate waste on site
x √
Flexibility of loading schedules
x √
Unlimited transpot time
x √
Modular download speed
x √
Comparison Blend vs. Self loading mixers
BLEND MIXING PLANT SELF LOADING MIXER SELF LOADING NO YES LOAD STORAGE OF MATERIALS ONLY FOR MIXING TIME LIMIT PER LOAD UNLIMITED 1 HOUR DOSAGE OF MATERIALS SPECIFIC DOSING AND WEIGHT SENSOR FOR EACH COMPONENT WEIGHT BUCKET/MIXER FOR ALL COMPONENTS AUTOMATION AUTOMATIC PROCESS MANUALLY CONTROLLED BY OPERATOR PRODUCTIVITY UP TO 50 M3/H (DEPENDING ON LOADING) 3 BATCHES AN HOUR PRODUCTION CONCRETE WET AND DRY STABILISATION COLD ASPHALT CONCRETE MINIMUM BATCH NO MINIMUM REQUIRED DRUM SIZE PARTIAL DISCHARGE YES MUST EMPTY THE DRUM CLEANING 80 LT 600 LT
A240
A240
A240
Horizontal silos
Designed for London Underground in the B2F Project. To replace the ballast with fast setting concrete without interrupting for hours the line between Baker street and Finchley road.
Source of power Battery Locomotive/ Backup generator Aggregates 17 m3 Motor 30 KW electric Cement 5 m3 Mixer Continuous auger mixer Water 6.000 lt Weight 11 T Admixture 2 x 42 lt Length 17 mt OUTPUT Discharge Frontal: up to 3,5 mt from train end Rate of production 20 m3/h Attachment UIC container spigots Concrete per load 15 m3
SPECIAL PROJECTS
Blend MX08 mixer was designed for the realisation of the Monte Ceneri Tunnel: once finished (in 2020), this tunnel will reduce the travel time from Milan to Zurigo by about 1 hour and 15 minutes. This is an important project for all Europe: delays are not allowed! Best executive quality is required! Monte Ceneri Tunnel needs to have 2 tunnels of 15,4 Km/each: n.6 Blend MX08 will be there to cast concrete! Blend MX08 started work inside the tunnel from July 2017. BODY: Hopper frame in Hardox steel for concrete transport SCREW: Anti-segregation agitating screw in Hardox steel DRIVE: Hydraulic system operated by on-board engine CLEANING: Automatic pressure cleaning system for the hopper
Mixers and Agitators
MX08 MAIN CHARACTERISTICS
Source of power Diesel Engine Concrete capacity 8 m3 Motor 100 Kw Discharge 3 independent frontal screws Agitator 1150 mm diam. auger Command On-board & Remote controled Weight 7 T Water 1.000 Lt Length 7,5 mt
C019
Thank you for the attention.
Blend Plants - FBG srl Via Castegnato, 19 – 25050 Rodengo Saiano (Bs) Italy Tel: +39 030 7689730 info@blendplants.com www.blendplants.com