Logistic solution for concrete www.blendplants.com Company Profile - - PowerPoint PPT Presentation

logistic solution for concrete blendplants com company
SMART_READER_LITE
LIVE PREVIEW

Logistic solution for concrete www.blendplants.com Company Profile - - PowerPoint PPT Presentation

Logistic solution for concrete www.blendplants.com Company Profile For years designing and realising concrete, mortar and asphalt production systems. Established: 1992 Location: Rodengo Saiano (BS) ITALY BLEND is a motivated,


slide-1
SLIDE 1

Logistic solution for concrete www.blendplants.com

slide-2
SLIDE 2
  • Established:

1992

  • Location:

Rodengo Saiano (BS) ITALY BLEND is a motivated, flexible company with a solid background based

  • n years of experience.

Always providing new solutions and developing our technology together with

  • ur customers.

Company Profile

Blend Plants - FBG srl Via Castegnato, 19 – 25050 Rodengo Saiano (Bs) Italy Tel: +39 030 7689730 info@blendplants.com www.blendplants.com

For years designing and realising concrete, mortar and asphalt production systems.

slide-3
SLIDE 3

Continuous mixing

Diesel, Electric or Pto engine

slide-4
SLIDE 4

Continuous mixing

The materials are separated into different tanks. The operator selects the recipe in the automatic management controller and the plant produces the quantity of fresh concrete required.

slide-5
SLIDE 5

Range of products

Click for video

slide-6
SLIDE 6

Intuitive control system

AUTOMATIC MANAGEMENT CONTROLLER

WITH DATA TRANSMISSION AND USB

  • Independent from traditional plants.
  • Transport of separated elements: aggregates,

cement, water and admixtures.

  • Dosage by weight and mixing according to the

recipe, guaranteed by automatic control system.

REMOTE CONTROL

  • Precision of dosage is of +-1,5%, respect to the recipe.
  • Production of fresh concrete on site when needed
  • Adjustable work speed, from 5 to 50 m3/h.
slide-7
SLIDE 7

C e m e n t

Automatic dosing:

  • Quantities placed in kilos and

litres per cubic metre

  • Automatic dosing of

components in accordance with the recipe and the production speed

  • Real time control and

correction of the flows of materials 4 .073 Kg 350 Kg CPU The silo is on a weight system:

  • The certified weight systems

weights the cement quantity inside the silo with a precision ≤ ±0.02%

  • Dosage loss-in-weight in real time

for the exact kilos

  • Screw feeder system
  • Automatic stop at minimum level

Dosing of materials

slide-8
SLIDE 8

Dosing of materials

CPU

A g g r e g a t e s

CPU

  • Water is regulated with

a pump and with an electronic flowmeter

  • Quantity of water is

dosed and managed by the computer according to the recipe

  • Automatic correction of water flow according

to sand humidity

  • Quantities of aggregates are

dosed by the computer according to the recipe

  • The aggregate is dosed by

the independent belt that feeds the mixer

  • The aggregate is measured by sensors and load cells that record

the weight and the presence on the belt

W a t e r / F l u i d a d m i x t u r e s

slide-9
SLIDE 9

Mixing system M I X E R

  • Ribbon mixer with paddles

RIBBON MIXER

Mixing length (in mm)

WATER + CEMENT

700mm

+ SAND

+375

+ GRAVEL

+1075mm

slide-10
SLIDE 10

Discharge system

P o s i t i o n

Static horizontal:

  • Even and constant mixing
  • Power required -50%
  • Increased discharging area

with telescopic belt

  • Quick access to the mixer
  • Few HARDOX coils welded, easily replaceable
  • Whole mixing arm substitution with only 4 bolts

M a i n t e n a n c e

slide-11
SLIDE 11

Comparative competitors

slide-12
SLIDE 12

Comparison Blend vs Volumetrics

ADVANTAGES BLEND: DISADVANTAGES OF VOLUMETRICS:

Weighing system for cement Volumetric cement dosing Weighing system for aggregates available as optional Aggregates only volumetric measurement Flow meter for water and admixtures Mechanical flow meter Quality control with electronic system Quality control manual, depends on the operator Machine weight aprox 40% less Heigh weight of the machine You can produce cold asphalt as optional No cold asphalt production possible Computer control on board for recipes and production control The receipe is changed mechanically and material measurement works with simple theoretical control Double belt to discharge aggregates together or only sand or gravel independently Normally only single belt, with guillotine shutters to control material flow You can save all the production cycles and download them on USB You can print only the last production Machine available with many accessories There are not many accessories You can discharge with a telescopic belt of 4,5 mt plus 3m of extra chute You can discharge at a distance of only 3 mt from the mixer The production stops if one of the materials finishes Continues to produce even if one of the materials finishes

slide-13
SLIDE 13

Discharge system

Dose production allows to establish exactly the m3 to produce. Mixing on the spot can interrupt production, allowing a saving of normal waste on a construction site.

slide-14
SLIDE 14

Simple loading

The aggregates with a loader and backhoe

slide-15
SLIDE 15

Simple loading

Cement with silos, pneumatic load or bag breaker

slide-16
SLIDE 16

Production capacity and uses

Conventional concrete

(complying with the UNI – EN 206-1 Certifiable)

  • Civil envelopes: Precast houses, concrete on site,

buildings, sidewalks, gutters, town projects

  • Containment works: Tunnels, mines
  • Municipal services: Road works

Cold asphalt

(with bituminous emulsion)

  • Road works: road maintenance
  • Secondary roads
  • Soil stabilisation

Quick Set Concrete

  • Road maintenance

Drain concrete

  • Paving with drainage
slide-17
SLIDE 17

BLEND - Longitud de Mezclado

Proyectos de Interés Social

  • 60.000 Casas en Zonas Remotas. 500 Representan un volumen de

concreto interesante.

  • Casas no siempre se ubican en una mismo barrio/sector.

Centro de Acopio Centro de Acopio

Housing developments in remote areas

Low Efficiency 1 trips per truck

2:30 hr 3:30 hr 1:30 hr

Homes in Remote Areas. Represent an interesting volume of concrete. Houses are not always located in the same neighbourhood/sector.

Fixed Plant Logistics' Hub Logistic Hub Fix Batch Plant

slide-18
SLIDE 18

BLEND - Longitud de Mezclado

Tower Crane- Urban development with cranes

➢ When a Project requires a Concrete Plant on Site?

When there are multiple cranes, with different hopper loading points Concrete production in volumes less than 8m3 Ability to produce Sidewalks, Permeable Flooring, Pavements Coloured Tracks, etc. in the volumes that are required at the time.

slide-19
SLIDE 19

BLEND - Longitud de Mezclado

Secluded Resorts

  • Conventional Concrete Production. Structural, Pools
  • Concrete Coloured for Streets, Bike Ways,
  • Sand Transport: Golf Courses, Cobblestone Placement

(Pavers) Asphalt Pavements

Different types of Concrete. Different Volumes. Different places

One Batch Plant

No Truck Mixer Needed

slide-20
SLIDE 20

Infrastructure

Quick Set Concrete

  • Road, Airport, Railways and Bridges.

Shotcrete for Retaining Wall Highway Defences

Dispatch over long distances

slide-21
SLIDE 21

Infrastructure

Trench Filling

With Aggregates, Concrete or Cold Asphalt

Tunnels

  • On railways
  • Shotcrete

Backfilling

  • Mining and exploitation

Drilling filling

slide-22
SLIDE 22

Rural Pathways - Soil Stabilisation

Development and consolidation of agricultural routes.

Promotion of the social and economic well- being of the Agricultural sector, its population and its leaders.

slide-23
SLIDE 23

Retail Business

  • Not all the concrete business is in high-volume sectors

BLEND allows you to participate in the small volume market. The plant allows you to dispatch volumes smaller than the 7-8m3 that a Regular Mixer Truck dispatches. To much longer distances. Dispatches are done in a controlled way through the System, whose data can be downloaded via USB, and dispatched with Receipt Ticket.

slide-24
SLIDE 24

Range of products

Cold asphalt

Click for video

slide-25
SLIDE 25

Cold asphalt

slide-26
SLIDE 26

Cold asphalt

slide-27
SLIDE 27

Mounting options

Adaptability - Agile Business Solution

On truck:

PTO power source from the truck

On trailer:

Integrated power source for autonomous installations

Stationary:

Integrated power source for autonomous installations

slide-28
SLIDE 28

Mounting options

On truck

slide-29
SLIDE 29

Mounting options

4x4 vehicle

slide-30
SLIDE 30

Mounting options

4x4 Carmix vehicle

slide-31
SLIDE 31

On truck pumping system in cooperation with CIFA

Mounting options

slide-32
SLIDE 32

On trailer

Mounting options

slide-33
SLIDE 33

Mounting options

Stationary plant with pump on site

slide-34
SLIDE 34

Mounting options

Stationary plant

slide-35
SLIDE 35

Mounting options

Stationary plant without additional belt

slide-36
SLIDE 36

Mounting options

Stationary plant with 11mt-length and telescopic belt

slide-37
SLIDE 37

Mounting options

Small stationary plant

slide-38
SLIDE 38

Mounting options

Stationary plant to load self loading concrete mixers

slide-39
SLIDE 39

On railway

Mounting options

slide-40
SLIDE 40

Models and dimensions

slide-41
SLIDE 41

Comparison

Capacidad de transporte + 25% Consumo carburante

  • 50%

Baricentro bajo y carga sin movimiento Consumo neumático - 50% Costo maquina

  • 70%

It consents: Mixer E-series

Concrete certification

√ √

Concrete distribution

√ √

Self leveling concrete

√ √

Lightweight concrete

√ √

Mortras

√ √

Fiber reinforced concrete

√ √

Cement floor

x √

Regeneration of milling with emulsion

x √

Use of recycled demolition

x √

Land stabilization

x √

Aggregate transport

x √

Salt spreader

x √

Load plant independence

x √

Eliminate waste on site

x √

Flexibility of loading schedules

x √

Unlimited transpot time

x √

Modular download speed

x √

slide-42
SLIDE 42

Comparison Blend vs. Self loading mixers

BLEND MIXING PLANT SELF LOADING MIXER SELF LOADING NO YES LOAD STORAGE OF MATERIALS ONLY FOR MIXING TIME LIMIT PER LOAD UNLIMITED 1 HOUR DOSAGE OF MATERIALS SPECIFIC DOSING AND WEIGHT SENSOR FOR EACH COMPONENT WEIGHT BUCKET/MIXER FOR ALL COMPONENTS AUTOMATION AUTOMATIC PROCESS MANUALLY CONTROLLED BY OPERATOR PRODUCTIVITY UP TO 50 M3/H (DEPENDING ON LOADING) 3 BATCHES AN HOUR PRODUCTION CONCRETE WET AND DRY STABILISATION COLD ASPHALT CONCRETE MINIMUM BATCH NO MINIMUM REQUIRED DRUM SIZE PARTIAL DISCHARGE YES MUST EMPTY THE DRUM CLEANING 80 LT 600 LT

slide-43
SLIDE 43

A240

slide-44
SLIDE 44

A240

slide-45
SLIDE 45

A240

slide-46
SLIDE 46

Horizontal silos

slide-47
SLIDE 47

Designed for London Underground in the B2F Project. To replace the ballast with fast setting concrete without interrupting for hours the line between Baker street and Finchley road.

Source of power Battery Locomotive/ Backup generator Aggregates 17 m3 Motor 30 KW electric Cement 5 m3 Mixer Continuous auger mixer Water 6.000 lt Weight 11 T Admixture 2 x 42 lt Length 17 mt OUTPUT Discharge Frontal: up to 3,5 mt from train end Rate of production 20 m3/h Attachment UIC container spigots Concrete per load 15 m3

SPECIAL PROJECTS

slide-48
SLIDE 48

Blend MX08 mixer was designed for the realisation of the Monte Ceneri Tunnel: once finished (in 2020), this tunnel will reduce the travel time from Milan to Zurigo by about 1 hour and 15 minutes. This is an important project for all Europe: delays are not allowed! Best executive quality is required! Monte Ceneri Tunnel needs to have 2 tunnels of 15,4 Km/each: n.6 Blend MX08 will be there to cast concrete! Blend MX08 started work inside the tunnel from July 2017. BODY: Hopper frame in Hardox steel for concrete transport SCREW: Anti-segregation agitating screw in Hardox steel DRIVE: Hydraulic system operated by on-board engine CLEANING: Automatic pressure cleaning system for the hopper

Mixers and Agitators

slide-49
SLIDE 49

MX08 MAIN CHARACTERISTICS

Source of power Diesel Engine Concrete capacity 8 m3 Motor 100 Kw Discharge 3 independent frontal screws Agitator 1150 mm diam. auger Command On-board & Remote controled Weight 7 T Water 1.000 Lt Length 7,5 mt

slide-50
SLIDE 50

C019

slide-51
SLIDE 51

Thank you for the attention.

Blend Plants - FBG srl Via Castegnato, 19 – 25050 Rodengo Saiano (Bs) Italy Tel: +39 030 7689730 info@blendplants.com www.blendplants.com