LIFA CONCEPT consists of: criteria for cleaning and results - - PowerPoint PPT Presentation

Lifa Air presentation 2018 1

LIFA CONCEPT consists of:

• criteria for cleaning and

results

• methods for visual

evaluation of cleanliness

• plans for cleaning
• advanced cleaning

machines and techniques

• quality assurance

systems and training materials

Ventilation Hygiene Cleaning Machines Vacuum machines Cameras Accesories, brushes etc. Packages

Lifa Air Oy Ltd. • Vellamonkatu 30 B, 00550 Helsinki, Finland • Tel: +358 9 394 858

Path of the LIFA Cleaning Concept

Consulting and guidance of customers Inspection of need for cleaning ”Parallel” photos of Visual scale, robot aided video camera, comb and sampling method Selection of cleaning devices: Brushing and/ air-jetting machine, brushes+accessories, negative air machine, disinfection devices etc Verification of the cleanliness, photos of visual scale, camera, etc, perhaps not the same as in the first phase

The first Work document

a photo of dirty duct

Documentation of the cleanliness, Added to the building documents for future use

The second Work document

a photo of clean duct

document for authorities if needed

Principles of cleaning concept

V i s u a l i n s pe c ti

• n

m e as u re m e n ts Ob j e c ti v e Cl e a n A c c e pta bl e c l e an l i n e s s l e v e l Cl e a n i n g Do c u m e n ta ti

• n

No c l e a r c

• n

c l u s i

• n

Co n tro l a n d m a i n te n a n c e

• f c

l e a n l i n e s s

• f H

V A C s y s t Ne e d s to b Cl e a n i n

LIFA VENTILATION HYGIENE CONCEPT FOR ROUND AND RECTANGULAR AIR DUCTS AND AIR HANDLING UNITS

The Concept consists of:

• criteria for the cleaning and cleaning results
• methods for the visual evaluation of cleanliness
• plans for the cleaning
• ptimal choice of the cleaning method
• advanced cleaning equipment and procedures
• quality assurance systems and education material

Brushing machines, air blowing and liquid spreading equipment

Hydmaster 40 CombiCleaner 40 Special Cleaner 25 Multi BIG FRAME MACHINES FOR DUCTS >300MM BRUSHING + AIR-JETTING SAME TIME SMALL FRAME MACHINES FOR DUCTS <400MM

SpecialCleaner20 CombiCleaner15 AirJet 20 (+10) + driller shafts 4 types

Cleaning machines 2

• Hydmaster 40: brush rotation by Hydraulic motor, yet
• peration power 110/220V electric
• CombiCleaner 40 + 15: brush rotation by

compressed air motor, separate air hoses for spraying liquid/air-jetting whilst brushing

• Special Cleaner 25 Multi: brush rotation by electric

motor and cable, separate air hoses for spraying liquid/air-jetting whilst brushing

• Special Cleaner 20: brush rotation by electric motor

and cable

• AirJet 20: for spraying liquid or air-jetting (only, no brush)
• Special Cleaner 2: brush rotation by electric motor

and separate cable/shaft, 2-12 meter cables/shafts available

Vacuum/air cleaner units – negative air machines

HepaClean 1100 AirClean 3500 HepaClean 2500 HepaClean 4000

Vacuum/air cleaner units – negative air machines

3 filters in same unit

2 3 4

F7 PARTICLE bag filter PRE-FILTER BOX G3/G4 Pre-filter mat HEPA filter

1

Suction power vs. air flow

• AirClean 3500:
• air flow 3600 m3/h, suction power 840Pa
• HepaClean 4000:
• air flow 4600 m3/h, suction power 1000Pa
• HepaClean 2500:
• air flow 2600 m3/h, suction power 840Pa
• HepaClean 1100:
• air flow 300-1200 m3/h, suction power 800Pa

Video inspection equipment

• DuctControl Manual: drop cam

+ glass fibre rod on reel, for small ducts

• DuctControl Mini: remote

controlled driveable camera robot, for ducts 16-70cm

• DuctControl Cleaning Robot:

compressor powering the brush motor, for ducts 20-70cm in height

• New 2011: back camera included

in both DC Mini and DC Cleaaning Robot

ACCESSORIES HYDMASTER AND COMBI CLEANER 40

Y-gear for rectangular ducts >300mm in height – rotating 2 brushes at the same time

3-brush-gear: for low (100- 200mm) height but very wide (400-1000mm) ducts

Brushing machines, robots

22 kg, 35cm height Up to 1,2m Cable length 30m 8 kg, 18cm height Up to 70cm Width 25cm, Cable length 30m

CENTERING DEVICES

Pneumatic centralizer for CombiCleaner 40, inflating+deflating remotely from switch Mechanical one for Hy40, SC25, CC15

Nozzles included in the price for CombiCleaner 15 + 40, AirJet Combi 20 and Special Cleaner 25 Multi:

1) disinfectant and liquid spraying (round-small ducts) 2) air-jetting nozzle (high volume)

Accessory nozzles

Foam nozzle Y-nozzle (for big rectangular ducts) Ball nozzle (for small + soft surface/flexible ducts

Brushes – 2 connection types

1) M12 screw connection (old type), for driller shafts, SC20

Soft – hard/stiff – combination=rect ducts – special vs.

2) Brush adapter connection for brushes with nylon center

Comparison of old vs. new type brushes inside duct

Disk in the center of the brush greatly enhances the speed of vacuum air flow

Old type New type

ACCESSORIES FOR VENTILATION CLEANING

Y-Connection unit for HC2500/4000, To combine 2 vacuum units

Exhaust Hose, clear plastic foil 700 mm x 0,15 mm, 75 m roll Telescope lifting set + flexible duct, properly attached into duct

Power supply/air compressors

MACHINES THAT OPERATE ON NORMAL 1- PHASE ELECTRICITY

HYDMASTER 40 SPECIAL CLEANER 25, 20, 2 HEPACLEAN 4000, 2500, 1100 AIRCLEAN 3500, 600

3-PHASE ELECTRICITY

AIRCLEAN 7000 HYDROVANE COMPRESSOR

MACHINES THAT REQUIRE COMPRESSED AIR COMBI CLEANER 40 + 15 AIRJET COMBI SPECIAL CLEANER 25 Multi, only when spreading liquids or air-jetting with compressed air Hydrovane rotary vane / lamell type compressor = CONSTANT FLOW AIR SUPPLY IS NEEDED (not big tank types)

Vacuum cleaners

(dry dust vs grease sludge)

H-certified always preferred; also ”waste air” shower upwards) picture of washable bag filter inside

Sprayers for application of coatings and disinfectants

FOR AIR DUCTS/PIPES Dry-fogging unit for open spaces

ULV spray unit (electric) Spray bottle 5l (manual) – for all LIFA machines

Cleaning agents, disinfectants, coatings

The ULV-technology = Ultra Low Volume is useful for quick disinfecting in the buildings and in ventilation systems. There are two basic methods:

• Dry Fogging with by using Patriot PulsJet Fogger.
• Damp mist by using MacroMist aerosol aggregat.

These agents are peroxides.

For ductwork we are using the "wet aerosol method". The chemical used must be approved by local authorities for HVAC use (formaldehyde and chlorine based chemicals is an absolute no- no), also be aware that some chemicals corrode the duct or kill the the galvanasation.

Personal safety, respirators, overalls etc

GREASE CLEANING CONCEPT

Grease Cleaning Concept

• suitable for all types of grease,

soft or hard-burned and both round and rectangular up to 1,2m in size

• unique capability of one machine

capable of doing brushing, spraying chemicals and adsorbent granules all at the same time.

• Lifa machines are the only ones

powerful and durable enough to be able to rotate a brush in a grease duct is also a decisive factor.

Grease Cleaning Concept

Different methods and techniques

• Brushing (grease brush, cloth)
• Spreading of chemicals and brushing
• Spreading of oil adsorbent granules and brushing +

air-jetting ALL AT THE SAME TIME

combined in one equipment package:

• Effective for all types of grease
• In all sizes/shapes of ducts
• Machines can be used in other work also

Grease set equipment

SPREADING SIDE Lifa brushing machine: unique capability of brushing and air- jetting/spraying liquids at the same time Lifa Granule Sprayer: can be attached to CombiCleaner 40, Special Cleaner 25 Multi (also Hydmaster but then AirJet Combi 20 is needed too) SUCTION SIDE

Lifa HepaClean machine: unique

filter options + combination capability with superior vacuum power Lifa Preseparator Unit: functionality and money savings in less filter change needs; attached to HC 2500, HC 4000, AC 7000

Spreading side: Granule sprayer + Lifa brushing machine

Special Cleaner 25 CombiCleaner 40 + 15 - pneumatic Can be attached to Hydmaster 40 also Granule Sprayer

Spreading side: Granule + chemical spraying

• Hard grease that

doesn’t come off with brushing need to be softened with grease detergent, foam best

• Liquidy grease is

adsorbed into oil adsorbent granule, then air-jetted and brushed out into preseparator

Nozzles for spraying chemicals and air-jetting

• BASIC SET (incl. In

machines): left ”liquid with back pressure valve”; right is ”high volume air”

• ”foam nozzle”
• Y-nozzle small or big with

bending arms: for air-jetting in rectangular ducts

Spreading side: brushes for grease cleaning

• Grease chopper 2 adjustable sizes: with

Hydmaster and CC40/15 only, limited use

• Tynex brush: abrasive ”metal-sand-paper-

like”; bristles bend = ”digs” into corners rectangular ducts

• Metal razor brush:100-400 mm Very sharp

ends cuts both solid+sticky grease off. NEEDS TO BE EXACTLY OR SMALLER THAN DUCT !

• Grease brush with nylon center (hard duct

brush): stiff 1,0 mm nylon bristles very hard, little bending = must be exactly or smaller than size of duct

• Grease brush M12: most ”aggressive”

brush; 2,5 mm nylon bristles very stiff, no bending = must be exactly size of duc

Suction side: Preseparator (cyclone / gravitational filter unit + Lifa negative air machine

Air flow is simply controlled by damper: in minimum when spreading granules, max when brushing and/or air-jetting Removes all heavy and greasy dirt before normal filters into a waste bag

• easily removed and disposed
• savings in normal filters

Filter options

Prefilter box enables to use 2 different filters at the same time, any combination:

• EU4 (G4) bag filter or filter

mat

• EU7 (F7) bag filter
• Lifa Fp7 particle and odour

bag filter

• Hepa filter / gas filter