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EnviTec Biogas BIOGAS FROM POME AND EFB Eng. Marcello Barbato - PowerPoint PPT Presentation

EnviTec Biogas BIOGAS FROM POME AND EFB Eng. Marcello Barbato Regional Business Development - SEA EnviTec Biogas AG Company Profile EnviTec Biogas covers the entire value chain for the production of biogas Market leader in Europe


  1. EnviTec Biogas BIOGAS FROM POME AND EFB Eng. Marcello Barbato – Regional Business Development - SEA

  2. EnviTec Biogas AG – Company Profile • EnviTec Biogas covers the entire value chain for the production of biogas • Market leader in Europe • Foundation of company in 2002 with 20 employees • Since July 2007 listed on the Frankfurt Stock Exchange • Headquarter and Administration in Lohne, Lower-Saxony • Sales and Project Execution in Saerbeck, Northrhine-Westfalia • 148,8 Mio. Euro Turnover in 2013 • Thereof abroad 45,1 Mio. Euro in 2013 • 350 employees worldwide As of 2014-07-02 2

  3. EnviTec Biogas AG – Company Profile Daughter companies & strategic cooperations in 14 countries 3

  4. EnviTec Biogas AG – Company Profile Plants in Operation (as of 2013-12-31) 0.6 4

  5. EnviTec Biogas AG – Company Profile Integrated Business Model EnviTec Biogas AG Construction Service Own Operating EnviTec Energy • Planning • Biological Service • Operation and Own • Direct Marketing of Investments Electricity • Permission • Technical Service • Plant Management • Purchase and Sale • Realization • 24-Hour-Hotline of Biomethane • Purchase of Raw • Commissioning • Insurance • Green Heat from Material Biomethane CHP • Repowering • Logistic 5

  6. Biogas – an allrounder • Process of energy generation Preparation and pre-treatment of feedstock • Feedstock blending • Crushing • Separation of contaminants before inserting into the fermenter 6

  7. EFB Pre-Treatment Dissolver • Multi-feed capable • More gas out of less substrate • More gas in less time due to shorter retention time in the fermenter • Less agitator power needed due to better consistence • Separation of stones and external bodies (bottom hopper) • EnviTec Biogas Protected Know-How 7

  8. EFB: Pre-Treatment with the EnviTec Circle Dissolver ± 500m3 of Biogas / ton of Org. DM Thanks to the Dissolver Technology DM: 50-60 % 8

  9. Biogas – an allrounder • Process of energy generation Preparation and pre-treatment of feedstock • Recirculation from digester 9

  10. Biogas – an allrounder • Process of energy generation Preparation and pre-treatment of feedstock • Recirculation from • digester • • • • • • • • 10

  11. Biogas – an allrounder • Process of energy generation • • Biogas production through • fermentation (system tank) • • Wet fermentation, mesophilic process • Fully blended system • • • • • 11

  12. Biogas – an allrounder • Process of energy generation Fermented residue storage • Usage of fermented slurry as fertilizer 12

  13. Biogas – an allrounder • Process of energy generation Biogas utilization • Electricity and heat generation 13

  14. Biogas – an allrounder • Process of energy generation Biogas utilization • Gas upgrading 14

  15. Biogas – an allrounder • Process of energy generation Biogas utilization • Gas upgrading 15

  16. EnviThan – BIOGAS UPGRADE TO BIOMETHANE Functionality of a Membrane The gases have different penetration rates Control variable: partial pressure ratio 16

  17. EnviThan – BIOGAS UPGRADE TO BIOMETHANE Schematic structure biogas-production 3 Stufen Konzept cooling H 2 S-removal 3-stage cooling biomethane injection compression filtration Gas-separation condensation RTO* * Regenerative thermal oxidizer 17

  18. HISTORY CASE Gas Upgrading Features: Location: Köckte (Germany) • Production of 350 Nm³ biomethane Capacity: 1,7 MWel • 192 kWel CHP In operation since: September 2013 Input material: Pig and cow slurry, corn 18

  19. DATA • 100,000 ton/year FFB • 65% POME: 65,000 ton/year • 23% EFB: 23,000 ton/year Biomass seasonality 8,000 7,000 6,000 5,000 ton POME 4,000 EFB 3,000 2,000 1,000 - jan feb mar apr may june july aug sept oct nov dec 19

  20. CNG (BIOMETHANE) PRODUCTION POME: 36 Nm 3 biogas /ton EFB: 208 Nm 3 biogas /ton 7,143,852 Nm 3 biogas /year 4,136,290 Nm 3 CNG/year 20

  21. MONTHLY PRODUCTION OF CNG (BIOMETHANE) EnviThan 700 600 500 400 m3/h 300 200 100 - jan feb mar apr may june july aug sept oct nov dec 21

  22. BIOGAS PLANT 22

  23. BUSINESS OPPORTUNITY • MAX POTENTIAL 5,500,000 Nm 3 CNG/year • ADDITIONAL 1,300,000 Nm 3 CNG/year EnviThan 800 600 400 m3/h 200 - jan mar may july sept nov PURCHASE 12,000 ton/year EFB 23

  24. References Waste to energy plants Location: Kishiwada (Osaka, Japan) Capacity: 249 kWel In operation since: March 2015 Input material: Waste from food Features / Special characteristics • Complete container solution • Power to the public grid • Heat utilization by the adjacent factory 24

  25. HISTORY CASE Industrial Plants Location: Penkun (Germany) Capacity: 40 x 500 kWel In operation since: November 2007 Input material: renewable raw material Features: • Synergy effect due to modular design • Optimization of logistic process 25

  26. HISTORY CASE Agricultural Biogas Plants

  27. HISTORY CASE Agricultural Biogas Plants Location: Udine (Italy) Capacity: 330kWel In operation since: August 2011 Input material: Broilers manure, cow slurry, corn waste Features: The heating produced by the plant is used to warm up the chicken farm. Reduction of ammonia content in the residue.

  28. HISTORY CASE Agricultural Biogas Plants Location: Cremona (Italy) Capacity: 250kWel In operation since: 10-2010 Input material: Pig slurry Features: The heating produced by the plant is used to warm up the pig farm.

  29. HISTORY CASE Waste to Energy Plants Location: Ribeauvillé (France) Capacity: 1,4 MWel In operation since: January 2012 Input material: Waste from supermarkets, pig slurry Features: • Hygienization • Biogas boiler • Heat transport to swimming pool of casino • Heating of residential building 29

  30. Thank you MARCELLO BARBATO Regional Business Development - SEA 1603-B West Tower - Philippine Stock Exchange Center Exchange Road, Ortigas Center, Pasig City M: +63 915 259 7371 Skype: lumasa48 m.barbato@envitec-biogas.com 30

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