Allfavor Circuits (Shenzhen) Co., Ltd. Nanjing Allfavor Electronic - - PowerPoint PPT Presentation

Allfavor Circuits (Shenzhen) Co., Ltd. Nanjing Allfavor Electronic Co., Ltd.

Service Beyond Expectation

Company Background

Established: May, 2005 Corporate Headquarters (Hong Kong): Allfavor Technology (Hong Kong) Ltd. Factory Locations: Rigid PC Board Manufacturer

• Nanjing Plant Nanjing Allfavor Electronic Co., Ltd.

Mainly focused on medium to high volume orders

• Shenzhen Plant Allfavor Circuits (Shenzhen) Co., Ltd.

Mainly focused on high mix low volume with quick turn delivery Flex PC Board Manufacturer

• Zhuhai Plant Zhuhai Allfavor Electronic Co., Ltd.

Mainly focused on Flex and Flex/Rigid PCB Total Employees: 850 Group Revenue 2016: USD 50 Million

Nanjing Allfavor Electronic Co., Ltd. Allfavor Circuits (Shenzhen) Co., Ltd. Zhuhai Allfavor Electronic Co., Ltd.

Company Locations

Companies Mission, Goal and Statement

Mission

To identify and fulfill the customers needs, expectations, and demands with respect to having exceptional quality, industry leading engineering solutions, 100% on time delivery, all at a competitive price

Goal

To satisfy all our customers needs by being proactive and flexible. Focusing on continuous improvement to produce quality products in the shortest possible lead time at the best price

Company Statement

Service Beyond Expectation

Allfavor Circuits (Shenzhen) Overview

Marketing Focus High Mix Low/Medium Volume Fast Delivery for not only prototypes but also low/medium volume Production Capacity 20,000 SQM/Month Total Employees: 380 Layer Counts: 2 Layers to 14 Layers PCBs Major Products RF/HF PCBs with Rogers, Arlon and Taconic Metal Clad PCBs

• a. Aluminum Based PCBs
• b. Copper Based PCBs

Heavy Copper PCBs (2-6 OZ)

Allfavor Circuits (Shenzhen) Overview

Major Suppliers

Laminate Suppliers Shengyi and KB Metal Clad Supplier DuPont USA Bergquist USA Shengyi China Dry Film Hitachi Japan Soldermask Taiyo Japan Nanya Taiwan Drill Bits Uniontool Japan

Allfavor Circuits (Shenzhen) Overview

ERP System

• Full traceability of production batches at all three manufacturing sites
• Full traceability of raw materials used on production batches
• Full traceability of manufacturing instruction (MI)
• Shipping / Invoicing

Allfavor Circuits (Shenzhen) Overview

Skilled Engineering Team

Software Used Genesis 2000 (main software used) CAM350 Protel

Team Members: 48 people Nanjing Engineering Center - 25 people Shenzhen Engineering Department - 23 people English Speaking with Strong Engineering Experience

Allfavor Circuits (Shenzhen) Overview

Major Manufacturing Equipment

Hitachi Drilling Machine Multilayer Boards Pressing Machine Automatic Plating Machine Automatic CNC V-Cut Machine RF/HF PCBs Plasma System Automatic Universal Lines

Allfavor Circuits (Shenzhen) Overview

Major Test Equipment

Flying Probe Tester Camtek AOI Ion Contamination Tester CMI Copper Thickness Tester

All PCBs are 100% electrically tested. All Inner Layers are 100% AOI. All orders come with an

• utgoing inspection report and

a cross section sample.

Impedance Tester

Allfavor Circuits (Shenzhen) Overview

Quality Control

100% AOI Inspection Plating Thickness Test 100% Electrical Test Thermal Stress Test Impendance Test Ionic Contamination Test Inductance Test Surface Peelable Test DVW Test Bond Strength Test Metallographic Microscopic Analysis Plating Adhesion Test Final Finish Thickness Test

Allfavor Circuits (Shenzhen) Overview

Quality Assurance

UL (File No: E301546)

Normal FR4 Certificated May 2006 MCPCB(Al) Certificated Mar 2010 Rogers Certificated Mar 2010 Taconic Certificated May 2012

ISO9001:2008 Certificated Apr 2007 by SGS ISO/TS16949

Certificated Aug 2012 by SGS (Shenzhen & Nanjing)

ISO14000

Certificated Mar 2013 by SGS (Shenzhen & Nanjing)

Allfavor Circuits (Shenzhen) Overview

Product by Layer Count

Allfavor Circuits (Shenzhen) Overview

Product by Distribution Area

Allfavor Circuits (Shenzhen) Overview

Production Lead Times

Delivery Type Batch Size Factory Daily Order Quantities 2L 4L 6L 8L 10L or above Standard Delivery 100M2<Batch Size<500M2 <50 Models 1 Week 10 Days 2 Weeks 2 Weeks 2 Weeks Express Delivery 20M2<Batch Size<100M2 <35 Models 5 Days 7 Days 10 Days 12 Days 14 Days Super Express 5M2<Batch Size<20M2 <20 Models 3 Days 5 Days 6 Days 7 Days 9 Days Ultra Express 0M2<Batch Size<5M2 <15 Models 2 Days 3 Days 4 Days 5 Days 6 Days

Let us know your delivery requirements at quote stage and we will do our best to meet your requirements.

Allfavor Circuits (Shenzhen) Overview

Technical Specifications

1 2 FR4, FR4 High Tg, Teflon, Rogers, Aluminum Based 3 4 5

Selective Area Available, Thicker Cu On Request

Single Sided Double Sided Drilling /PTH Punching If Necessary Hole Position Conductor Width(W) Outline Dimension Conductors & Outline Warp and Twist 16-24Layers Number of Layer 2-14Layers

• Min. Hole

Diameter 6 7 8 Dimension Tolerance Hole Diameter(H) PTH: +/-0.075 mm ( 3 mil ) PTH: +/-0.05 mm ( 2 mil ) φ0.20 mm ( 8 mil ) 0.08 ( 3 mil ) 0.05 ( 2 mil ) 20% Deviation of Master A/W 1mil Deviation of Master A/W NPTH:+/-0.05 mm ( 2 mil ) 0.30 mm ~ 4.0 mm (8 mil ~ 160mil) 0.15 mm ~ 10.0mm (5 mil ~ 400 mil) 0.75% 0.50% 0.15mm ( 6 mil) 0.10 mm ( 4 mil ) 0.13 mm ( 5 mil ) φ1.0 mm ( 40 mil ) φ0.90 mm ( 36 mil ) NPTH: +/-0.03 mm ( 1 mil ) 0.13 mm ( 5 mil ) 0.15 mm ( 6 mil ) 0.1mm(4 mil) 0.1 mm ( 4 mil ) 0.10mm ( 4 mil) Copper Thickness

• Min. 1/2 OZ, Max. 4 OZ
• Min. 1/4 OZ, Max. 6 OZ

0.10mm ( 4 mil)

• Min. Trace Wide&

Line Space 0.1 mm ( 4 mil ) 0.10mm ( 4 mil) Base Material Minimum Core Thickness

Technical Specification Seq Standard Advanced Item Remarks

Finish Board Thickness

Allfavor Circuits (Shenzhen) Overview

Technical Specifications

9 Panel Size

520mm X 1300 mm ( max. )

Board Thickness Remain Thickness Tolerance Groove Width Groove to Groove Groove to Trace 0.30-1.60 (Hole Diameter) 1.61-6.50 (Hole Diameter) 457.2mm X 800 mm ( max. ) 457.2mm X 622 mm ( max. ) 10 mm (394mil) min. T: +/-0.13 mm(5mil) 0.50 mm (20mil) max. 0.50 mm (20mil) min. 0.30 mm (12mil) min. 0.40 +/-0.10mm ( 16+/-4 mil ) T: +/-0.1 mm(4mil) 0.38 mm (15mil) max. NPTH slot(mm) L：+/-0.08(3mil) W：+/-0.05(2mil) PTH Slot: L：+/-0.10(4mil) W：+/- 0.05(2mil) 11 12

Seq Remarks

Min Spacing from hole edge to hole edge Minimum spacing between hole edge to circuitry pattern PTH hole: 0.20mm(8mil) 10

Item

Surface Treatment On Land Area (1)L=Length of slot (2)W=Width of slot (3)Min.drill bit size for multi-hit is 0.60mm 13 PTH hole: 0.13mm(5mil) NPTH hole: 0.10mm(4mil) 0.10mm(4mil) 0.15mm(6mil) 0.38 mm(15mil) min. NPTH hole: 0.18mm(7mil) 0.13mm(5mil) 0.15mm(6mil) Leadfree HASL, Entek, Immersion Silver, Immersion Tin, Hard Gold

Technical Specification

Immersion Gold and Hot Air Levelling

Advanced Standard

V-Cutting 20 mm (787mil) min. 0.45 mm(18mil) min. PTH Slot: L：+/-0.13(5mil) W：+/- 0.08(3mil) NPTH slot(mm) L+/-0.10(4mil) W：+/-0.05(2mil) 1/3 board thickness Slot size tol.L≥2W Slot

Allfavor Circuits (Shenzhen) Overview

Technical Specifications

Circuit pattern vs.index hole Circuit patten vs. 2nd drill hole 15 4layers: 0.15mm(6mil)max. 4layers: 0.10mm(4mil)max. 6layers: 0.20mm(8mil)max. 6layers: 0.13mm(5mil)max. 8layers: 0.25mm(10mil)max. 8layers: 0.15mm(6mil)max.

Min.Spacing From Hole Edge to Innerlayer Pattern Min.Spacing From Outline to Innerlayer Pattern

17 18 19 20 14

Seq Item Technical Specification

Typical: 50Ω+/-10% 8-12 layers:+/-0.20mm(8mil) <50Ω(typical:25Ω) 250V 8-12 layers:+/-0.15mm(6mil) 6layers:+/-0.15mm(6mil) Multilayers 0.225mm(9mil) 4layers:0.20mm(8mil) 0.075mm(3mil) 0.10(4mil) 0.15(6mil)

Remarks

Impedance control Layer-layer misregistration 0.225mm(9mil) 0.38mm(15mil)

• Min. board thickness

Board thickness tolerance Insulation Resistance 6layers:+/-0.13mm(5mil) Conductivity 16 Registration tolerance of front/back image Image transferRegistrati

• n tol

Standard

4layers:+/-0.10mm(4mil) 4layers:+/-0.13mm(5mil) 8layers:0.75mm(30mil) 6layers:0.50mm(20mil) 6layers:0.60mm(24mil) 8layers:1.0mm(40mil) 4layers:0.30mm(12mil) 0.15mm(6mil)

Advanced

0.05mm(2mil) 0.08(3mil) 0.10(4mil) Test voltage 10KΩ~20MΩ(typical:5MΩ)

Nanjing Allfavor Electronic Co., Ltd Overview

In early January 2011 Allfavor Circuits acquired Nanjing SAC PCB Company

Building: 10,000 SQM Land: 40,000 SQM

Nanjing Allfavor Electronic Co., Ltd Overview

Factory Staff Dormitories Gardens

Nanjing Allfavor Electronic Co., Ltd Overview

Marketing Focus Medium and High Volume Orders 2-8 Layers Batch Orders Production Capacity 25,000 SQM/Month Total Employees: 345 We have mirrored our Shenzhen Plant in that we:

• 1. Kept the same main suppliers as Shenzhen
• 2. Kept the same manufacturing workmanship and engineering standard as Shenzhen
• 3. Kept the same ISO system as Shenzhen
• 4. Kept very similar equipment as Shenzhen

Only set it up for larger production runs

Nanjing Allfavor Electronic Co., Ltd Overview

Nanjing Factory Output

Average Monthly Volume(SQM) by Year Average Monthly Part Number by Year

10000 13000 16500 20000 5000 10000 15000 20000 25000 2012 2013 2014 2015 400 650 850 1000 200 400 600 800 1000 1200 2012 2013 2014 2015

Nanjing Allfavor Electronic Co., Ltd Overview

Sales & Customer Support

Nanjing Allfavor Electronic Co., Ltd Overview

Panel Plating & Pattern Plating

Nanjing Allfavor Electronic Co., Ltd Overview

Solder Mask

Nanjing Allfavor Electronic Co., Ltd Overview

HASL & Lead Free HASL

Nanjing Allfavor Electronic Co., Ltd Overview

Electrical Testing

Nanjing Allfavor Electronic Co., Ltd Overview

Automatic Optical Inspection

Nanjing Allfavor Electronic Co., Ltd Overview

Nanjing Factory Future Development Plan (2017-2018)

Plant 1 (existing building) Continue to increase the capacity and capability for the current manufacturing area. Plant 2 Plan to build a new facility (20,000SQM) available in 2018

• New building will be for high tech rigid PCB including HDI boards
• Plan to trial production early 2018

Vacant land on our site which is located behind plant one.

Allfavor Technology (Hong Kong) Ltd.

We currently serve over 1150 clients in 31 different countries

2016 Big Events

• Allfavor is a publicly listed company in the Beijing Stock Exchange ( Stock

Code 839243 ) since August 2016

• Allfavor just remodeled the Shenzhen Production site and updated the

Mechanical Processes, Test, FQC, Logistics, Warehouse and all Office Space in December of 2016

2017 Big Events

• Allfavor opened up its North American Division facility, centrally located in

the suburbs of Chicago, Schaumburg Illinois. Your direct contact for sales, customer service and engineering. With its 5,000 square foot facility, they are able to accommodate many value added services such as stocking and consignment programs.

Thank You!

Allfavor Circuits (Shenzhen) Co., Ltd. Nanjing Allfavor Electronic Co., Ltd.