Zhuhai Allfavor Electronic Co., Ltd. The Experienced Flex PCB - - PowerPoint PPT Presentation

Zhuhai Allfavor Electronic Co., Ltd.

The Experienced Flex PCB Supplier

General Information

Inner Operation Process Chart Mfg Capacity Mfg Equipment Operation Detail

Major Products Company Culture

Contents

Group Background

Established May, 2005 Headquarters: Allfavor Technology (Hong Kong) Ltd. Factory Locations: Rigid PC Board Manufacturer:

• Nanjing Plant: Nanjing Allfavor Electronic Co., Ltd.

Focusing on medium and high volume orders

• Shenzhen Plant: Allfavor Circuits (Shenzhen) Co., Ltd.

Focusing on high mix low volume with quick delivery Flex PC Board Manufacturer:

• Zhuhai Plant: Zhuhai Allfavor Electronic Co., Ltd.

Focusing on Flex PCB and Flex/Rigid PCB

Nanjing Allfavor Electronic Co., Ltd. Allfavor Circuits (Shenzhen) Co., Ltd. Zhuhai Allfavor Electronic Co., Ltd. Yunong Park,Sanzao Town, Jinwan District, Zhuhai

Group Location

Quality System

Founding Time: Jun 20th, 2005 Registered Capital: 2.5M USD Employees: 100 Marketing Focus:

• 1. 2 Layer and Multi Layer Flexible PCB
• 2. Rigid / Flex PCB

Website: www.allfavorpcb.com

Zhuhai Allfavor Information

Quality Policy

• Producing High Quality Products
• On Time Delivery
• Continuous Improvement QMS
• Customer Satisfaction

Plant Manager Financial Costs Cashier Accounting Human Resource Administration Recruitment Training Quality Quality Control Document Control Process Technic Process Control Engineering Data Production Production Control Waste Water Chemical/Physical Lab

Organization Chart

Operation Excellence, Team Work, Objective Driven

Major Products General Information

Inner Operation Process Chart Mfg Capacity Mfg Equipment Operation Detail

Company Culture

Contents

Single Sided FPC

“Polyimide film & copper foil to form circuit”

• Camcorder, CDRW cubic element patch
• CD RW drive parts
• PDP, Camera Module
• Inkjet Printer Head drive parts
• Mobile phone electromagnetic wave shielding
• Hitachi POS Module
• LG PDP Module
• Panasonic Motor Module

Application:

• SHARP LCD Module
• Panasonic Digital Camera
• Hollowing Board
• Fujitsu Printer Module

Double Sided FPC

“Form the circuits on the double sides of the Polyimide film, assemble components on the double sides.”

• LCD Module
• Mobile Phone Keypad, Side Key, Camera Module
• Car Navigation
• LED Light / Flashlight
• LCD Module
• Panasonic Digital Cameral - Car LED Light - Hyundai Car Navigation

Application:

• SONY Digital Cameral
• Panasonic Monitor
• GM

Car Lamp

• Military

Product Module

• EPSON Printer Module

Multilayers / Rigid FPCB

• Mobile Phone, Camera CCD Ass’y
• CDRW Pick up Ass’y
• Medical Device, Health Care Module
• COMBA

Telecom Module

• Smart Light

Module

• Car Ass’y

Application:

• 8 layers Rigid FPCB
• Health Care

Module

• Medical Device

Module

Our Customers

Major Products General Information Company Culture

Inner Operation Process Chart Mfg Capacity Mfg Equipment Operation Detail

Contents

 Process Chart

Pattern Plotting Film Developing Dry-Film Exposure DES Cover-Lay Cover-Lay Lamination Inspection/QA FCCL CNC Drilling Hot-Press Surface Finish Die Process Punching Gerber Data Film QC Bare Board Test Pattern Punching PTH Pattern Film

Manufacture Capacity

序号 NO NO 制成能力 Capacity Capacity

1

层数 lay count 1-12 layers

2

类型 board type FPC & rigid-flex PCB

3

完成板尺寸（最大） max final board dimesion

500*800mm 4

最大板料厚度（双面含铜） max FCCL thickness (double side copper)

0.350mm 5

最小板料厚度（含铜） min FCCL thickness (single copper)

single side 0.043mm double side 0.036mm 6

最小线宽和线距 min trace width & space 0.050mm/0.050mm

7

图形对图形公差 alignment tolerance

±0.075mm 8

图形对孔位精度 pattern to hole tolerance

±0.1mm 9

蚀刻公差 etching tolerance

±20％(min±10%) 10

阻抗控制公差 impedance control tolerance

±10% 11

金手指最小间距 min gold finger space

0.075mm 12

成品厚度公差 (板厚 0.05-0.10mm) final FPC thickness tolerance (board thk 0.05-0.10mm) ±0.015mm

13

成品厚度公差 板厚0.11-0.2mm final FPC thickness tolerance (board thk 0.11-0.20mm) ±0.02mm

14

成品厚度公差 板厚0.21-0.40mm final FPC thickness tolerance (board thk 0.21-0.4mm) ±0.03mm 项 目 Item Item

工艺能力 technology capacity

Manufacture Capacity

序号 NO NO 制成能力 Capacity Capacity

15

最小钻咀尺寸 min hole size 0.15mm

16

最大钻咀尺寸 max hole size 6.50mm

17

钻孔公差 hole size tolerance PTH ±0.1mm NPTH ±0.025mm

18

位置公差 hole position tolerance 1st ±0.076mm 2nd±0.10mm

19

PTH孔最小孔壁铜厚 min PTH hole wall copper thickness ≥8um

20

电镀镍/金厚度 nickel gold plating thickness nickel 2-9um gold 0.025-4.8um

21

沉镍/金厚度 electroless nickel immesion gold nickel 2-6um gold 0.025-0.16um

22

镀锡厚度 tin plating thickness tin 3-20um

23

沉锡厚度 immersion tin thickness tin 0.6-1.2um

24

最小覆盖膜开窗 coverlay min square window drill ∮0.35mm laser 0.40*0.40mm mould 0.50*0.50mm

25

最小覆盖膜开窗间距 coverlay min space between windows laser 0.20mm mould 0.50mm

26

覆盖膜对位公差 coverlay shift tolerance ±0.10mm

27

覆盖膜溢胶量 resin flow ≤0.08mm 项 目 Item Item

钻孔/沉镀铜能力 drill and PTH capacity 表面处理 surface finished 覆盖膜能力 coverlay capacity

Manufacture Capacity

序号 NO NO 制成能力 Capacity Capacity

28

模具冲切尺寸公差 mould punching dimension tolerance ±0.05mm(precise mould） ±0.1mm（general mould） min radius 0.2mm

29

模具最小方形开窗口 min mould cut square window 0.6*0.6mm（general mould） 0.5*0.5mm(precise mould）

30

模具最小开窗间距 min mould cut space between windows 0.6mm（general mould） 0.5mm(precise mould）

31

激光切割尺寸公差 laser cutting dimension tolerance ±0.05mm

32

激光切割最小开窗 laser cutting min square window 0.30mm

33

激光切割最小开窗间距 laser cutting min spac between window 0.20mm

34

飞针测试最薄厚度的板 min fly probel test board thickness 0.05mm

35

飞针测试点高低最大落差 max drop in test 1.5mm

36

最小电测焊盘距离 min ET pad space

0.15mm 37

最小电测试焊盘 min ET pad size

0.20*0.20 mm 38

最小字符高度 min legend hight 0.8mm

39

最小字符宽度 min legend width 0.8mm

40

字符最小线宽 min legend trace width 0.1mm

41

字符到PAD/到SMD legend to pad/smd space

0.2/0.2mm 42

最小绿油桥宽度 min solder bridge width

0.075mm 43

绿油到PAD/绿油到SMD（感光) min solder mask to pad/SMD spac

0.1mm 阻焊/字符能力 solder mask and legend capacity

项 目 Item Item

模具和激光切割能力 mould pnuching and laser cutting capacity 测试能力 electronice test capacity

Manufacture Capacity

序号 NO NO 制成能力 Capacity Capacity

44

FPC样品交期 FPC sample leadtime

single side 4days double sides 6days multilay 9days 45

软硬结合样品板交期 rigid-flex PCB sample leadtime

11days 46

FPC量产交期 FPC mass production leadtime

single side 6days double sides 8days multilay 12days 47

软硬结合板量产交期 rigid-flex PCB mass production leadtime

18days 48

单面无卤（有胶/无胶） single side hanlogen free(2 layer/ 3 layer) copper 12um/18um/35um/70um PI 12.5um/25um/50um

49

双面无卤（无胶/有胶） double side hanlogen free (2 layer/3 layer) copper 12um/18um/35um/70um PI/12.5um/25um/50um

50

覆盖膜规格 coverlay specification PI 12.5/25/50um adhesive 15/25/30/35/50um

51

纯胶材料规格 adhesive specification 15/25/30/40/50um

52

PI补强材料规格（不含胶） PI stiffener specification (without adhesive)

12.5/15/25/40/50um 53

PET补强材料规格（不含胶） PET stiffener specification (without adhesive) white：0.05-0.25mm；

natural：0.025-0.25mm 54

FR4补强材料规格（不含胶） FR4 stiffener specification (without adhesive) 0.10-3.5mm

55

钢片补强 steel stiffener specification 0.10-2.0 mm

56

3M胶纸 3M tape specification 50um/100um/130um

57

屏蔽膜规格 shielding film specification 16um/22um

交付能力 deliver capacity 常用材材 normal base material 辅助材料 auxiliary material

项 目 Item Item

Major Mfg Equipment

Parallel Exposure Machine DES Line OSP Wash Machine Quick Press Machine

Major Mfg Equipment

Coverlay Cutting Machine BBT Machine Auto Hole Punch Punch Machine Legend Inkjet Printer

Test Equipment

CMI 3-Dimensional Tester Peel Strength Tester Metallurgical Microscopy

Test Equipment

Flying Probe Tester AOI Low Resistance Tester

2015

Drilling Machine FEB

Equipment Investment

APR JUL DEC Routing Machine CL Cutting Machine OSP Machine Parallel light exposure machine DES Flying Probe Tester

RMB 5M Investment 500

SEP AOI Legend Inkjet Printer DI Water Machine BBT Machine

2016

APR Auto Hole Punch Low Resistance tester AUG FPCB Inkjet Printer

Process Control

Sample： Exposure Sample： AOI

Process Control

Etching Raw Material Store Requirements

Process Control

Power/Water Check List Equipment Check List

Process Control

Inspection Standard Cap Color Management

Pink—Inspector/QC Blue – Mfg Worker Yellow– Monitor White – Management

8X Magnifier Mask & Gloves

Visual Management

FIFO Area Divided Track Management Track Management

Visual Management

Extinguisher Alcohol Store Shoe Rack Corridor Sign

Visual Management

File Folders Emergency Switch Switch Area

Visual Management

Vendor Kanban System Tool Management

General Information

Inner Operation 内部运作 Process Chart Mfg Capacity Mfg Equipment Operation Detail

Major Products Company Culture

Contents

Company Values

• Objective Driven, Team Work, Customer First
• Right On the First Time
• Service Beyond Expectation

Employees Photos

Fire Drill Tug of War

Employees Photos

Outdoor Picnic Annual Meeting Birthday Party

Employees Photos

Internal Training

Customer Visits

Customer Visits

Thank You!

Zhuhai Allfavor

a Member of Allfavor Circuits