WIO200 Water-in-Oil Sensor ISO 9001 - ISO 14001 - ISO 13485 - IRIS - - PowerPoint PPT Presentation

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Mar 05, 2023 307 likes •495 views

WIO200 Water-in-Oil Sensor ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3 Less than 1% of bearing problems are found during open-up inspection, but more than 2% of bearing problems are caused by open-up

SLIDE 1

WIO200

Water-in-Oil Sensor

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 2

”Less than 1% of bearing problems are found during open-up inspection, but more than 2% of bearing problems are caused by open-up inspections.” MAN Diesel & Turbo *)

*) Please also see MAN Service Letter SL05-460/NHN – November 2005

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 3

Where is the water coming from?

Leaking coolers Leaking liners Condensing

Water in lube

From separators etc. Corrosion Emulsions Wash out of additives Bacterial growth

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 4

Water in Oil

Corrosion of steel/metal
Cavitation
Lower load carrying capacity
Degregeation of oil
Excessive wear on parts
Shorter oil life time
Shorter parts life time
Break downs and use of spare parts

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 5

Water in Oil

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 6

The Swedish Club Highlights – July 1998 and September 2005

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 7

Measuring aw (Water Activity)

25 50 75 Oil Temperature °C 600 400 200 800 Free water Desolved water ppm

1,0aw 0,5aw 0,9aw

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 8

WIO200 Sensor

Sensor element - details

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 9

WIO200 Sensor

Continous in-situ on-line measuring
No human error possible
No work for engine room crew
No waiting for lab results
Direct connection to Engine Management

System (4-20mA)

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 10

WIO200 Sensor

Rigid design for marine use
Tested for vibrations etc. (GL Type Appr.)
Stainless steel and cast iron
Extra protection for sensor element
Seperate connectors for power and signal

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 11

WIO200 Sensor

Sensor element Connectors Electronics Sensor protection ”Test” botton Cover O-ring seal

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 12

WIO200 Sensor w. display

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 13

Calibrating the WIO200

The WIO200 is calibrated in oil (not in air!) giving the best possible result. The curves to the left is BEFORE calibrating of 10 sensors – to the right the curves AFTER calibrating in M.E. Lube Oil.

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 14

Mounting

Engine Management System Connectio n Box Sensor

Main Engine

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 15

Mounting

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 16

Germanischer Lloyd TA Cert. No. 75 956 – 09 HH

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 17

MAN Diesel

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3

SLIDE 18

PAJ in a few words

Est. 1996 in Sønderborg, Denmark
Currently 20 employees
Development, design, production and testing…for

customers with high requirements.

Medico – hospitals, labs etc.
Traffic – railways, wind turbines etc.
WIO200 first own product
Sold to: MAN, Clipper FM, Rovsing Dynamics,

Hapag-Lloyd, Reederei F. Laeisz GmbH, Nabtesco, YMD (Shanghai)…

More sensor types in the ”pipe-line”

ISO 9001 - ISO 14001 - ISO 13485 - IRIS - IEC 61340-5-1 - IPC A-610 Class 3