[PDF] - USCMS HCAL WBS Walkthrough Drew Baden University of Maryland PDF Document

SLIDE 1

USCMS HCAL WBS Walkthrough

Drew Baden University of Maryland February 2000

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CMS-TriDAS. 16-Feb-00 2

USCMS HCAL FERU

Overall M&S Project Costs

*DAQ Detector Chans Chans Cables Spares Total Cards Spares Total HB 4824 2412 603 61 664 151 16 167 HO 2280 1 1 72 8 80 HE 3672 1836 459 46 505 115 12 127 !HF 2556 900 225 23 248 80 9 89 TOTAL Counts 13332 5148 1287 131 1418 418 42 463 Unit Cost ($k) $0.052 $3.00 Total Cost ($k) $73.74 $1,389 Detector Crates Racks Cards Spares Total Cards Spares Total HB 9 3 9 1 10 9 1 10 HO 5 2 5 1 6 5 1 6 HE 7 3 7 1 8 7 1 8 !HF 5 2 5 1 6 5 1 6 TOTAL Counts 26 10 26 3 30 26 3 30 Unit Cost ($k) $5.50 $3.00 $8.30 $7.00 Total Cost ($k) $143 $30 $249 ###### Grand Total $2,094,736 VME DCC HRC Level 1 Trigger HTR

M&S Associated with Final System M&S Associated with prototyping

Item Cost

HTR $55,500

Demonstrator $15,000 Universal Tester $4,000 Front End Emulator $12,500 1st Prototype $16,000 2nd Prototype $8,000

DCC $71,000

Demonstrator $15,000 Test Station $16,000 1st Prototype $20,000 2nd Prototype $20,000

HRC $97,600

Demonstrator $25,100 Test Station $2,500 1st Prototype $50,000 2nd Prototype $20,000

HDC $9,000

Production $9,000

TOTAL Costs

$233,100

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CMS-TriDAS. 16-Feb-00 3

USCMS HCAL FERU

Overall M&S Labor Costs

Item

HTR $1,389,000 Level 1 Links $73,632 DCC $249,000 HRC $210,000 VME Crates $143,000 VME Racks $30,000 Total Costs $2,094,632 HTR Demonstrator $15,000 Universal Tester $4,000 Front End Emulator $12,500 1st Prototype $16,000 2nd Prototype $8,000 Sub Total Costs $55,500 DCC Demonstrator $15,000 Test Station $16,000 1st Prototype $20,000 2nd Prototype $20,000 Sub Total Costs $71,000 HRC Demonstrator $25,100 Test Station $2,500 1st Prototype $50,000 2nd Prototype $20,000 Sub Total Costs $97,600 HDC Production $9,000 Total Costs $9,000 TOTAL Costs $233,100 R&D $233,100 Production $2,094,632 Total Costs $2,327,732 HTR $491,280 DCC $211,400 HRC+HDC $175,462 Total Costs $878,142 HTR $95,004 DCC $38,875 HRC+HDC $20,748 Total Costs $154,627 Total Costs $45,000

Total Costs $3,405,501

Travel Engineering Technicians Development and Integration M&S Production M&S

Cost

Total M&S

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CMS-TriDAS. 16-Feb-00 4

USCMS HCAL FERU

Another View… (with apologies)

Total M&S M&S Task days $ day $ day $ day $ HTR Demonstrator $15 50 $24 10 $2 $41 Universal Tester $4 120 $58 10 $2 $64 Front End Emulator $13 100 $48 10 $2 $63 1st Prototype $16 200 $96 50 $11 $123 2nd Prototype $8 60 $29 60 $13 $50 Production $1,389 100 $48 100 $22 $1,459 Level 1 Links $74 20 $10 50 $11 $94 Integration 150 $72 10 209 $100 125 $27 $199 Total M&S $56 $1,463 $1,518 Total Labor 680 $326 150 $33 329 $158 275 $60 $577

Total

Eng: 1009 Tech: 425

$2,095

DCC Demonstrator $30 160 $68 80 $17 $100 Test Station $16 40 $17 $0 $33 1st Prototype $30 60 $25 50 $11 $56 2nd Prototype $30 100 $42 18 $4 $66 Production $249 30 $13 30 $7 $268 Integration 110 Total M&S $106 $249 $249 Total Labor 470 $199 148 $32 30 $13 30 $7 $250

Total

Eng: 500 Tech: 178

$570

HRC Demonstrator $25 55 $23 $48 Test Station $3 50 $21 $24 1st Prototype $50 80 $34 20 $4 $88 2nd Prototype $20 40 $17 20 $4 $41 Production $210 40 $17 40 $9 $236 Integration 110 $47 Total M&S $98 $210 $308 Total Labor 335 $142 40 $9 40 $17 40 $9 $176

Total

Eng: 375 Tech: 80

$484

HDC Production Prototype 20 $8 10 $2 $11 Production $9 20 $8 5 $1 $19 Total M&S $9 $9 Total Labor 20 $8 10 $2 20 $8 5 $1 $20

Total

Eng: 40 Tech: 15

$29

VME Crates $143 10 $5 10 $2 $150 Racks $30 5 $2 $32 Total M&S $173 $173 Total Labor 15 $7 10 $2 $9

Total

Eng: 15 Tech: 10

$182

Grand Totals M&S $224 $2,104

$2,328

Labor Engineering 1505 $675 434 $203

$878

Technicians 348 $76 360 $79

$155

Grand Total Labor Eng: 1938.5 Tech: 708

$1,033

Travel $45

$45 Grand Total All $3,406

R&D & Integration Production Eng Tech Eng Tech

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CMS-TriDAS. 16-Feb-00 5

USCMS HCAL FERU

Project Timeline

Effort Units 1999 2000 2001 2002 2003 2004 (DAYS) J F MA M J J A S ON D J FMAM J J AS ONDJ FMAMJ J A SONDJ FMAMJ J A SONDJ FMAMJ J A SONDJ FMAMJ J AS ON D 1039 370 120 60% 100 50% 50 50% 100 60% 280 200 100% 80 100% 60 60 100% 100 100 100% 25 25% 20 50% 184 20% 490 260 160 80% 40 50% 60 100% 100 60 30% 40 50% 100 100 50% 30 30 50% 405 165 50 50% 55 50% 60 100% 120 80 50% 40 50% 40 40 50% 40 40 100% 40 20 50% 20 50%

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USCMS HCAL FERU

HTR card

– Demonstrator Task

340d Eng, 30d Tech, $31k M&S

– 1st Prototype Task

280d Eng, 60d Tech, $16k M&S

– 2nd Prototype Task

60d Eng, 60d Tech, $8k M&S

– Production

100d Eng, 100d Tech, $1,390k M&S
Level 1 Trigger Cables
5d Eng, 20d Tech, $74k M&S
VME
15d Eng, 5d Tech, $173k M&S
Pipeline Integration
25d Eng
System Integration
350d Eng
Total
1024d Eng, 435d Tech

Maryland Tasks

Task Effort Units

1999 2000 2001 2002 2003 2004 (DAYS) J FMAM J J A S O N D J F MAM J J A S ONDJ F M AMJ JA S OND J FMAMJ J A SOND J FMAMJ J A SOND J FMAMJ J A SON D

Maryland Task 1039 HTR Demonstrator Task 370 Universal Tester 120 60% Front End Emulator 100 50% Demo 6U Card 50 50% Integration 100 60% HTR 1

s t Prototype

280 9U Card 200 100% Integration 80 100% HTR 2

nd Prototype

60 9U Card 60 100% HTR Production 100 Checkout 100 100% "Pipeline Module" Integration 25 25% Level 1 Trigger Cables 20 50% System Integration 184 20%

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USCMS HCAL FERU

Maryland Details

HTR Demonstrator Task – 340d Engineering

50 Testing 40 Design 20 Design 10 Layout 60 Integration w/HTR and DCC 10 Design Report 70 Integration 50 Testing 100 Front End Emulator 10 Layout 40 Parts Evaluation 120 Universal Tester 40 Design 10 Layout 50 Demonstrator

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Maryland Details

HTR Demonstrator Task – 30d Technician

– 10d each for 6U card, Universal Tester, and FEE

HTR Demonstrator Task – $15k M&S

– 5 boards, approximately $3k/board:

$2k parts (dominated by large FPGA, advanced model)
$1k F&A
Universal Tester - $4k M&S

– 1 only, maybe 6U, maybe handheld w/power supply

$2k parts, $2k F&A
Front End Emulator (FEE) - $12.5k M&S

– 6U VME – Will have

4 fiber outputs, to be used for data simulation into the

HTR input.

Will also have simulator input into the DCC,
vitesse stuff into the L1 trigger
estimated parts cost is:

– $2.5k each, build 5 of these: 1 per institution, plus 2 spares

$600 connectors - $150 for each of 4 fiber connectors

(SC optical) plus chips

$500 FPGA
$200 FIFOs
$500 card
$500 F&A&testing
$350 misc

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USCMS HCAL FERU

Maryland Details

HTR 1st Prototype Task – 280d Engineering
HTR 1st Prototype Task – 60d Technician

– 50d support for prototype – 10d support for integration

HTR 1st Prototype Task - $16k M&S

– This is a full 9U card with full channel count – Build 4 prototypes, $4k each

$2k parts
$2k F&A&testing

150 FPGA Programming 80 Integration w/HTR and DCC 80 Integration 40 Design 10 Layout 200 1st Prototype

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CMS-TriDAS. 16-Feb-00 10

USCMS HCAL FERU

Maryland Details

HTR 2nd Prototype Task – 40d Engineering

– Fix design flaws, update layout

5d design
5d layout
30d FPGA programming changes
HTR 2nd Prototype Task – 20d Technician
Support
HTR 2nd Prototype Task - $8k M&S

– Build 2 more boards – Same cost as 1st prototype

HTR Production Task

– Checkout 463 cards:

100d Engineering, 100d Technician

– $3k/card

4 FPGA @ $250 = $1k
$200 board
$200 F&A
$500 Rx chips

– 16HP @ $30 + Vitesse and LVDS

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CMS-TriDAS. 16-Feb-00 11

USCMS HCAL FERU

Maryland Details

VME Task

– 15d Engineering, 10d Technician

Specification and support

– Crate cost $5.5d with J1 and J2 and powr – Rack cost $2.5 with monitoring, cooling, etc.

Level 1 Trigger Links

– 20d Engineering, 50d Technican

Engineering towards R&D for driving 4 pair
Technician delivers support for making cables

– Total M&S $74k

$52/cable (Elias)

– Quad pair (UTP)

8 pair per HTR card

– Drive 2 pair, leaves 4 UTP per board – <463 boards (no HO) + 10% spares

System Integration – 184d Engineering

– Overall integration at engineering level – May 2000 till 2004 at 20% level

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USCMS HCAL FERU

Boston Tasks

DCC card

– Demonstrator Task

270d Eng, 80d Tech, $46k M&S

– 1st Prototype Task

100d Eng, 50d Tech, $30k M&S

– 2nd Prototype Task

100d Eng, 18d Tech, $30k M&S

– Production

30d Eng, 30d Tech, $249k M&S
Total
500d Eng, 178d Tech

Task Effort Units

1999 2000 2001 2002 2003 2004 (DAYS) J FM AM J J A S O N D J FM AM J J A S O NDJ FMAMJ J A SO ND J FMAM J JA SO NDJ FMAM J JA SO NDJ FMAM J JA SO ND

Boston University Task 490 DCC Demonstrator Task 260 9U Card 160 80% Software R&D 40 50% Integration 60 100% DCC 1st Prototype 100 9U Card 60 30% Integration 40 50% DCC 2nd Prototype 100 9U Card 100 50% DCC Production 30 Checkout 30 50%

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Boston Details

40 VME Interface, DAQ 40 Software 60 Integration w/HTR and DCC 10 Design Report 70 Integration 5 Layout Notes/ Supervision 10 Testing 55 Logic Design 10 Detailed Spec 80 PMC Logic Board 15 Testing 5 Layout Notes/ Supervision 50 Logic Design 10 Detailed Spec 80 VME Motherboard 160 Demonstrator

DCC Demonstrator Task – 270d Engineering

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Boston Details

DCC Demonstrator Task – 80d Technician
DCC Demonstrator M&S - $30k

– 3 boards (BU, UMD, UIC), $8k each

VME Motherboard

$2.5k

PC-MIPS card

$3.0k

PMC Logic Board

$2.5k

– Setup/Fab/Assy $2.0k – Tester Station:

$15k

20 Technical Support 20 PCB Layout 40 PMC Logic Board 20 Technical Support 20 PCB Layout 40 VME Motherboard 80 Demonstrator

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Boston Details

DCC 1st Prototype – 100d Engineering

– Engineering towards increase to full channel count

DCC 1st Prototype – 50d Technician
DCC M&S - $30k, same as for Demonstrator

40 Integration w/HTR and DCC 40 Integration 10 DAQ/Trig Path 5 Layout Notes/ Supervision 10 Testing 10 Design Verification 10 Expansion of PC-MIPS to 6 45 PMC Logic Board 5 Testing 5 Layout Notes/ Supervision 5 Logic Design 15 VME Motherboard 60 1st Prototype 20 Technical Support 5 PCB Layout 25 PMC Logic Board 20 Technical Support 5 PCB Layout 25 VME Motherboard 50 1st Prototype

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Boston Details

DCC 2nd Prototype – 100d Engineering

– Fixes and extensive testing

DCC 2nd Prototype – 20d Technician

– Technical support

DCC 2nd Prototype - $30k M&S

– Same as 1st Prototype and Demonstrator

Production – 30d Engineering, 30d Technician

– 30 cards approximately, checkout 1 per day – $8.3k per card:

$2.4k motherboard
$3.2k 6 PC-MIP receiver cards
$2.6k PMC logic board

30 Testing at CERN 5 Layout Notes/ Supervision 10 Testing 10 Design Verification 25 PMC Logic Board 5 Testing 5 Layout Notes/ Supervision 5 Logic Design 15 VME Motherboard 70 2nd Prototype

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UIC Tasks

HRC card

– Demonstrator Task

175d Eng, 0d Tech, $27.6k M&S

– 1st Prototype Task

120d Eng, 20d Tech, $50k M&S

– 2nd Prototype Task

40d Eng, 20d Tech, $20k M&S

– Production

40d Eng, 40d Tech, $210k M&S
HDC card

– Prototype Task

20d Eng, 10d Tech

– Production Task

20d Eng, 5d Tech, $9k M&S

Task Effort Units

1999 2000 2001 2002 2003 2004 (DAYS) J F MA MJ J A S O N D J F MAM J J A S OND J FMAMJ J AS ON DJ FMAMJ J A SO NDJ FMAMJ JA SO NDJ FMAM J JA SO ND

Illinois, Chicago Task 405 HRC Demonstrator Task 165 Emulator 50 50% 9U Card + TTC Fanout 55 50% Integration 60 100% HRC 1st Prototype 120 9U Card 80 50% Integration 40 50% HRC 2nd Prototype 40 9U Card 40 50% HRC Production 40 Checkout 40 100% HDC Task 40 1st Prototype 20 50% Production 20 50%

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UIC Details

HRC Demonstrator Task – 175d Engineering
HRC Demonstrator Task – $25k M&S

– TTC Fanout board – 5 at $1.5k/board

$500 board (includes electrical test),$300 FPGA, $300

misc, $400 assembly

– CPU board – 3 at $4.2k/board

$2.0k motherboard
$2.2k CPU

– $5k VxWorks license at UIC

10 TTC Receiver 10 Testing/Debugging 40 TTC/LHC Simulator 50 Testers 60 Integration w/HTR and DCC 10 Design Report 70 Integration 15 Software 10 Detailed Spec 35 In-crate DAQ 5 Testing 5 Layout Notes/ Supervision 10 Detailed Spec and Logic Design 20 TTC Fanout Module 55 Demonstrator

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UIC Details

HRC 1st Prototype Task – 120d Engineering
HRC 1st Prototype Task – 20d Technician

– Support

HRC 1st Prototype Task - $45k M&S

5 Layout notes/ supervision 5 Layout notes/ supervision 15 Motherboard 15 Testing 40 Integration w/HTR and DCC 40 Integration 10 I/O and Logic Design 5 Detailed Spec 30 FMU PMC card 15 Testing 10 TTC Fanout circuit design 5 Detailed Spec 50 9U main HRC board 80 1st Prototype $45k Total $15k Layout $10k $ 7.5k $12.5k Total 5 $2.0 FMU PMC 3 $2.5k CPU 5 $2.5k Motherboard Number Cost Item

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UIC Details

HRC 2nd Prototype Task – 40d Engineering
HRC 2nd Prototype Task – 20d Technician

– Support

HRC 2nd Prototype Task - $20k M&S

– Same as before, build 3, reuse CPUs

5 Layout notes/ supervision 5 Layout notes/ supervision 5 Motherboard 10 Testing 5 I/O and Logic Design 20 FMU PMC card 5 Testing 5 TTC Fanout circuit design 20 9U main HRC board 40 2nd Prototype

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UIC Details

HRC Production

– Effort: 40d Engineering, 40d Technician

Checkout 26 cards

– $7k M&S per card

$2.5k CPU (commercial)
$2.5k motherboard
$2.0k FMU PMC card
HDC Task

– 6U VME card with 25 inputs and majority logic

No state machines

– 1 prototype stage

20d Engineering, 10d Technician

– Design and support

– Production

20d Engineering, 5d Technician

– Design and support

Only 1 required, build 3