Qnergy PowerGen Unattended Remote Power Solutions for the O&G Industry ◊ Extreme Reliability ◊ Low Maintenance ◊ High Efficiency ◊ Low Cost
45 Years of Designing and Producing Stirling-based Devices Working with NASA Working with the US Army Mature Production Line “Curiosity” landed on Military Grade Power Plant Over 15,000 units per Mars Aug 2012 carrying – Utah (Tooele) – 420 year production two Stirling devices by operating units capacity Qnergy’s sister company o State-of-the-art , high o Ricor a leader in Stirling o Over 2.5 million operating hours using Stirling Engine precision, manufacturing Technology holds more than plant in Ogden, Utah, USA. 30% global market share Technology in power- (thermal infrared imaging) generation applications
Qnergy Headquarters Utah USA based facility specializing in design, high volume, and lean manufacturing of Free Piston generators $300 Million invested in technology infrastructure 60,000 Sq. feet Manufacturing Facility Over 220 years of combined experience in high volume manufacturing and engineering Reliability Demonstration Site
Qnergy’s Unique Generator Platform Heat Source Up to 30% thermal-to-electric efficiency Best in Class Adaptable to almost any fuel or heat source Technology No Service Heat Out Cooling Flexible Flexible AC/DC power outputs Power Single engine capacity up to 7,100 Watt Interfaces Electricity Sealed Engine Zero Out Linear No rubbing parts Maintenance Alternator Long Life Simple Design (only 66 parts) Ease of Small Footprint and Low Weight Maintenance Integration Comply to both CE and UL certifications Free Generator
Extensive Integration Experience One Generator Multiple Applications Millions of Operating Hours Remote Power O&G Biomass – wood pellet boilers SmartBoiler – mCHP Remote Power solutions Telecom CSP applications
PowerGen – Remote Power Design Philosophy Dispatchable and flexible power solution for a variety of power-needs marked by extreme reliability and low maintenance - all for competitive cost of ownership - Core Technology The SmartGen is based on the Qnergy Free Piston Stirling Engine (FPSE) with proven legacy in Military and Space applications. o Zero Maintenance Generator o ◊ Friction-Free ◊ No Rotating Parts ◊ Sealed o Highly Reliable in Harsh Environments o High Electrical Efficiency o Multi-Fuel Capacity
PowerGen – Select Applications o Cathodic Protection o Instrumentation and metering for pipeline and well-pad o Artificial-lift equipment o Communication and SCADA systems o Monitoring and site control o Lighting, security and safety equipment o Renewable power backup and buffer
PowerGen Key Specifications Generator Design Life 10 - 15 years Fuel Type NG; LPG; Propane; Unprocessed Gas NG, 3-50 psi Fuel Supply Propane, 2-30 psi NG 105 m³ /day Max Fuel Consumption Propane 40 gal/day Operating Temperature -4°F to 122°F / -20°C to +50°C (-40°C option available) Altitude 5,000ft @ full power (higher will de-rate at 5% per 1000ft) • Continuous pre-set power Operating mode • Cycling battery charger • Conditional response-based logic Output Power up to 5650 Watt Output Voltage 120VAC-240VAC @ 50Hz/60Hz (24VDC / 48VDC available) Service Cycle Annual Inspection Certification UL2200, ANSI Z21.10.3
Power Output Options:
Heat Recovery Options: ✓ Detachable hot-air heat recovery unit ✓ Liquid loop recovery as an option ✓ Heat Supply Ratio of x2.5 – 3.5 of power ✓ Controllable supply temperatures
PowerGen Size Specification
PowerGen – Key Component Overview Heat Rejection Unit GENERATOR Level Sensor Expansion Reservoir ENGINE-GENERATOR AIR FILTER Fan Divider Cooling Liquid CAVITY BURNER Pump WATER COOLED EXHAUST DUCT GAS PRESSURE REGULATOR BATTERY
PowerGen Proven Maturity o Intense In-house Testing: various geographic and climate areas, margin, and advanced HALT durability testing. o MTBF reliability lab testing: multiple continuously running indoor and outdoor PowerGen units under range spectrum testing. o Multiple field unit installations and field M&V sites.
Pipeline Integrity - ICCP ICCP - Cathodic Protection Application 3800 Watts Power Load Fuel Pipeline Natural Gas Configuration 240VAC 1P, (120VAC < – > 120VAC phase to phase) Location Rocky Mountains - USA
Pipeline Metering Fuel Metering / SCADA Station Application Power Load 900 Watts (Smartgen replaces x2 TEGS) Fuel Pipeline Natural Gas Configuration Battery Assisted Power Supply (BAPS) 24Vdc + 240Vac Heater British-Columbia, Canada Location
Pipeline Integrity - ICCP ICCP - Cathodic Protection Application 2500 Watts (Rectifier 50V / 50A), unit set @ 3200 Watt Power Load Fuel Pipeline Natural Gas Configuration Phase to ground 240Vac Location Uintah Basin - USA
Railway light switch station Railway light switching and control Application Average of 325 Watts Power Load Fuel Propane Configuration Cycle Battery Charger (replacing a 12Vdc solar array) Location Pacific Northwest - USA
18 Remote Lodge Power Backup power for mountain facility Application Power Load 6000 Watt Fuel Pipeline Natural Gas Configuration HVDC to 3P SMA grid tie inverter + battery backup Wasatch Mountain Range - USA Location Daily: 130 kW-hr Interim Performance Data • 24/7 operating profile • Average engine power of 6000Watts • Daily NET power production of 130 kW-hr • 48Vdc battery bank maintained continuously @ full charge
PowerGen Primary Features o Price : x 7 times less expensive (cost per Watt) than TEGs o Efficiency : x7 times more efficient than TEGs o Maintenance: zero cost for lubricants, logistics and waste recycli ng o Operation: no reliability reduction for multiple start-stops or continuous operation. o Installation : small footprint and installation profile o Fuel: can operate on multiple types of fuels at differing caloric values o Functionality & Flexibility: Modular power, Smart logic, Communication and Control
Bringing a power pole to where you need it … Thank You.
Recommend
More recommend
