Socio-Economic Impact of PET packaging & its Recycling Presentation For Honourable Prime Minister and Leadership of Govt. of India 4 th September 2019
PET value chain: Stake Holders Converters Ragpickers Fibres and Resin Brand Flake (Preform & Retailers & sheet Garments Manufacturers Owners Manufacturers Blowers) Kabadiwala Manufacturers
Segment-wise PET Resin consumption in Containers Bottled Segment-wise PET Resin Water consumption – 1,000 KT CSD/Fruit Agro-chemicals Drinks in 2018-19 25.5% Personal 1.1% Dairy 19.9% Care 1.2% 11.1% Packaging* 10.6% 1.8% 8.9% 6.7% Liquor Homecare 7.6% *Miscellaneous make 5.6% (Straps and Sheets) Pharmaceuticals Edible oil Wide mouth Jar
PET Forward Revenue Chain ~ INR 4.1 Lac Crores Indian forward PET Revenue Chain 100% No of units: 15500 No of Units: 28 No of Units: 2600 No of Units: 4 Revenue: 3.7 Lac Cr Revenue: 7,000 Cr Revenue: 27,000 Cr Revenue: 8,500 Cr Resin Equipment Brand Owners Converters Manufacturers Manufacturers / Producers Indian Reverse PET Revenue Chain 90% (Organized + Unorganized)
PET Reverse Revenue Chain ~ INR 3.4 Lac Crores Indian Reverse PET Revenue Chain 90% No of Units: 25,000 No of Units: 2,70,000 No of Units: 3,000 No of Units: 100 No of Units: 157 Revenue: INR 1,440 Cr Rev: INR 2,800 Cr Rev: INR 450 Cr Rev: INR 10,725 Cr Rev: INR 3.25 L Cr Ragpickers / Flake Fibre / Strap/ Sheet Garment Bailers Kabadiwalas Manufacturers Manufacturers Manufacturers Indian GDP value of PET Packaging + Recycling Ecosystem ~ INR 7.5 Lac Crores
PET Value Chain – Employs over 71,60,800 across India Resin Manufacturers Equipment Manufacturer Preform & Blowers Brand Owners Number of Units: 4 Number of Units: 28 Number of Units: 3,600 Number of Units: 15,500 Employees: 3,000 Employees: 1,500 Employees: 100,000 Employees: 9,20,000 Ragpickers/ Kbadiwala/ bailers Fibre / Strap/ Sheet Garment Manufacturers Flake Manufacturer Number of Units: 27,78,100 Number of Units: 157 Number of Units: 25,000 Number of Units: 100 Employees: 25,00,000 Employees: 36,62,000 Employees: 12,300 Employees: 2,000
PET Resin consumption – Size (in ML) Equal to 200ml Below 200ml but <500 ml 392 KTA 206 KTA 41% Share 22% Share Below 500 ml <= 1000 ml till but <1,000 ml 20 Litres 160 KTA 185 KTA 17% Share 20 % Share
PET : Economic Use of Resources & Eco-friendliness Use of Occupational Energy Secondary Space Material safety Requirement Packaging Savings (eg. 180 ml) • • • • Weight: Glass is Lower ply 35 % more space 90 dB ( Glass) vs Glass – 150 gm produced at cartons incase of required for 50 dB ( PET) PET – 12 gm 1,600 O C PET (5 vs 3) storing Glass while filling • Shrink Wrapping (low noise level) 1,200% higher • • PET of PET Bottles Higher Transport weight in Glass • production Cost Injuries to • requires For 1 MT paper workers due to Breakage: • 275 O C 25 KL of water Higher Pollution Glass breaking 5% in Glass Nil in PET required (through Diesel) Sand Mining is • • For 1 MT paper, Higher hazardous (Silicosis) 17 trees are cut warehousing cost (source: Dartmouth College) 8
PET Recycling Process Used Bottles Bottle Baling Bottle Sorting 2 Polyester Spinning & Staple Fibre Drawing Flake washing
PET Recycling trends in India – 2018-19 FY18-19 Value UoM Cons of Virgin PET 1,000 KTA Export of Preforms / filled bottles 90 KTA Fiber / Yarns : 91% Amount of PET consumed in India 910 KTA PET used in non bottle applications 40 KTA PET used in bottle applications 870 KTA Straps : 5% rPET Based RPSF 675 KTA rPET Based PET Straps 40 KTA Sheets : 3% rPET Based APET sheets 20 KTA rPET Based other products 5 KTA (monofilament/films/MB etc) Total rPET based products 740 KTA Others : 1% Recycling Rate +85 % In India more than 92% recycling rate for PET (Inclusive of home reuse) 10
Synopsis NCL Study – PET recycling in India Dec 2017 • NCL has documented 40 polyester fiber manufacturers, spread over 4 locations in India, with a total capacity ~800 KTPA, individual plant capacities ranging from 3 KTPA to 60 KTPA , use recycled PET for manufacturing various items. • 82 % of the manufacturing units ( by capacity ) using recycled PET as a raw material are located in 7 states – UP, Uttarakhand, Gujrat , Maharashtra , Punjab, Rajasthan , Himachal Pradesh • 65 -70 % of PET consumed in India is recycled through the organized sector. The rest of the PET waste generated is recycled through the unorganized sector. • As PET bottles are 100 % recyclable and have intrinsic economical value these bottles are invariably picked up by the waste collectors. • In India, washed flakes are mostly ( ~95 % ) used to make POY,FF, PSF, non – Woven products. 11
Value Chain of PET Recycling : Indian Landscape Institutions • Waste from institutions such as offices / hotels / malls etc. • Gets Rs 18-20/kg Trader / Kabadiwala Aggregator Baler • Buys all the • Sgregates only • Receives PET Waste waste from waste plastic from the waste in bulk, Recyclers colelctors such as Collectors waste received sorts, bales and glass, plastics, from Kabadiwala sends to recyclers steel etc. • Gets Rs 22-25/kg • Removes labels, • Gets Rs 33-35/kg • Collects all • Gets Rs 18-20/kg caps, rings, recyclable waste washes, makes • Gets Rs 12-14/kg flakes, spins to fibers. • Gets Rs 55-60/kg 12
RPET consumption in PSF / PFF (MTM) Reliance, Hoshiarpur Himalaya, Baddi 1350 1530 Shiva, Kala Amb Mahalaxmi Spintex, 1200 Solan 600 K K Fibre , Ludhiana Shiva, Macchiwada Ganesh Ecosphere, 1200 4800 Bilaspur 4000 Acqua Fibre, Dera Bassi Allied, Kashipur Rijwan, Kashipur Pashupati, Kashipur 2100 4800 1200 600 Amicotex , Nala Garh Ganesh Ecosphere 1200 BLS, Alwar/Jaipur Rudrapur , 3000 5000 Ganesh Ecosphere Shakti Polymers, Salasar, Jaipur , Tejaria, Jaipur Kanpur, 3000 1200 1200 1200 Reliance, Barabanki Suncity , Jodhpur 1800 900 Obeetee, Pantnagar Eminent, Bhilwara RSWM, Bhilwara Dharmesh Textile, 1200 1800 1500 Bhiwani 900 Nirmal Fiber , Moradabad 1800 Safar , Rajkot Divine Polymer, Kandla Jai Narayan, Meerut 1200 1800 RPG, Meerut 1800 2100 JB Ecotex Vishal Polyfab Alliance, Surat 5000 600 2160 Agarwal Polyfibre, Komal Fibre Polyole Daman Kolkata 1200 1200 1200 VMS, Innl. Next Gen Fibre Arora, Silvassa 900 300 1200 Pacific Harish, Nasik Zone (MTM) Capacity Utilization Badri , Bhopal, 600 1200 Unitec, Tarapur North 33,250 25,125 1200 Jai Ambe, Bhayandar Capitol, Nasik West 29,820 21,960 900 360 Saroj Microchem Bhavesh Polymer, Nasik South 1,800 1,260 450 600 Rishiraj, Khopoli East 1,200 840 1200 Sulochana , Tirupur Aero fibre Daman 1800 Total 66,070 49,185 1200 Shri Renga , Karur Polygenta Nasik Total KTA 793 590 600 800 More than 80% of rPET is consumed in PSF / PFF production 13
Numerous Reincarnations of Post Consumer PET Bottles
Sustainability Initiatives - rPET • Installation of RVM’s at tourist places. • Creating RPET awareness in various institutes. • Apprising government bodies all over the India on “PET Sustainability”. • Supporting different associations in representation on government bodies.
The R|Elan scarf from rPET makes Women look SMARTer in Denim Ms. Priya Dutt inaugarting RVM @ Santa Cruz and donning a R|Elan scarf – Her demand for scarf goes viral
Hottest item in Town for Masses – R|Elan Recycled Fabric Bags R|Elan bags can help REDUCE litter from light weight plastic Carry Bags R|Elan bags can be REUSED 1,000s of times R|Elan bags are made from RECYCLED PET Bottles
Increasing demand for Modi Jackets with 45% rPET content Shri. Parimal Nathwani , Rajya Sabha MP displaying a Ecofriendly Modi Jacket from 45% rPET and 55% wool
A walk through the Recycling Process & Value Added Products The Honourable President of India & Secretary – Urban & Home Affairs walk through & understand PET Recycling and how Coupons from RVM makes recycling interesting
Fashion Designers Love R|Elan Fabrics from rPET Bottles Earth Tee Shirts by Anita Dongre from recycled PET Bottles
Walking the RAMP with clothing made of Recycled PET GLIMPSES FROM LAKME FASHION WEEK – R|Elan for Alcis X Nari Clothing
Worlds largest T-Shirt from 2 Lac recycled PET Bottles – Made in India 97m x 70m & 4 MT - by Plastindia Foundation – several T-shirts made for Ocean Foundation from this large symbolic T-Shirt
Waste to Wealth 23
Make up Your Office or Home with rPET 24
The Safety Ecosystem of PET Packaging More than 300 million MT already used globally More than 15 trillion bottles packed and consumed “A EPIDEMIOLOGICAL EVIDENCE OF SAFETY” 25
If it is PET, it is SAFE 26
Thank you for your attention! For any clarifications, please contact PACE Office Mr. Pankaj Uppal – Manager Public Policy 313, Third Floor, New Delhi House, 27 Barakhamba Road, New Delhi – 110 001 LL: +91 11-43528729, E-mail: info@paceindia.org.in
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