PET packaging & its Recycling Presentation For Honourable Prime - - PowerPoint PPT Presentation

Presentation For Honourable Prime Minister and Leadership of Govt. of India 4th September 2019

Socio-Economic Impact of PET packaging & its Recycling

PET value chain: Stake Holders

Resin Manufacturers Converters (Preform & Blowers) Brand Owners Retailers Ragpickers & Kabadiwala Flake Manufacturers Fibres and sheet Manufacturers Garments

Segment-wise PET Resin consumption in Containers

*Miscellaneous make 5.6% (Straps and Sheets)

Segment-wise PET Resin consumption – 1,000 KT in 2018-19

CSD/Fruit Drinks Personal Care Liquor Pharmaceuticals

25.5% 19.9% 11.1% 10.6% 8.9% 7.6% 6.7% 1.8% 1.2% 1.1%

Wide mouth Jar Edible oil Homecare Dairy Agro-chemicals Bottled Water

Packaging*

Resin Manufacturers Converters Brand Owners / Producers

Indian forward PET Revenue Chain

100% Indian Reverse PET Revenue Chain (Organized + Unorganized)

No of Units: 4 Revenue: 8,500 Cr No of Units: 2600 Revenue: 27,000 Cr No of units: 15500 Revenue: 3.7 Lac Cr

90%

Equipment Manufacturers

No of Units: 28 Revenue: 7,000 Cr

PET Forward Revenue Chain ~ INR 4.1 Lac Crores

Ragpickers / Kabadiwalas Bailers Flake Manufacturers Fibre / Strap/ Sheet Manufacturers Garment Manufacturers

Indian Reverse PET Revenue Chain

No of Units: 2,70,000 Revenue: INR 1,440 Cr

90%

Indian GDP value of PET Packaging + Recycling Ecosystem

~ INR 7.5 Lac Crores

No of Units: 3,000 Rev: INR 2,800 Cr No of Units: 100 Rev: INR 450 Cr No of Units: 157 Rev: INR 10,725 Cr No of Units: 25,000 Rev: INR 3.25 L Cr

PET Reverse Revenue Chain ~ INR 3.4 Lac Crores

PET Value Chain – Employs over 71,60,800 across India

Resin Manufacturers Number of Units: 4

Employees: 3,000

Equipment Manufacturer Number of Units: 28

Employees: 1,500

Preform & Blowers Number of Units: 3,600

Employees: 100,000

Brand Owners Number of Units: 15,500

Employees: 9,20,000

Ragpickers/ Kbadiwala/ bailers Number of Units: 27,78,100

Employees: 36,62,000

Flake Manufacturer Number of Units: 100

Employees: 2,000

Fibre / Strap/ Sheet Number of Units: 157

Employees: 12,300

Garment Manufacturers Number of Units: 25,000

Employees: 25,00,000

PET Resin consumption – Size (in ML)

Below 200ml

392 KTA 41% Share

Equal to 200ml but <500 ml

206 KTA 22% Share

<= 1000 ml till 20 Litres

185 KTA 20 % Share

Below 500 ml but <1,000 ml

160 KTA 17% Share

Use of Material (eg. 180 ml) Energy Requirement Secondary Packaging Space Savings Occupational safety

• 35 % more space

required for storing Glass

• Higher Transport

Cost

• Higher Pollution

(through Diesel)

• Higher

warehousing cost

• Lower ply

cartons incase of PET (5 vs 3)

• Shrink Wrapping
• f PET Bottles
• For 1 MT paper

25 KL of water required

• For 1 MT paper,

17 trees are cut

(source: Dartmouth College)

• Glass is

produced at 1,600OC

• PET

production requires 275OC

• 90 dB ( Glass) vs

50 dB ( PET) while filling (low noise level)

• Injuries to

workers due to Glass breaking

Weight: Glass – 150 gm PET – 12 gm 1,200% higher weight in Glass Breakage: 5% in Glass Nil in PET Sand Mining is hazardous (Silicosis)

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PET : Economic Use of Resources & Eco-friendliness

PET Recycling Process

Spinning & Drawing Polyester Staple Fibre Used Bottles Bottle Baling Bottle Sorting Flake washing

2

PET Recycling trends in India – 2018-19

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FY18-19 Value UoM Cons of Virgin PET 1,000 KTA Export of Preforms / filled bottles 90 KTA Amount of PET consumed in India 910 KTA PET used in non bottle applications 40 KTA PET used in bottle applications 870 KTA rPET Based RPSF 675 KTA rPET Based PET Straps 40 KTA rPET Based APET sheets 20 KTA rPET Based other products (monofilament/films/MB etc) 5 KTA Total rPET based products 740 KTA

Recycling Rate +85 %

Fiber / Yarns : 91% Straps : 5% Sheets : 3% Others : 1%

In India more than 92% recycling rate for PET (Inclusive of home reuse)

Synopsis NCL Study – PET recycling in India Dec 2017

• NCL has documented 40 polyester fiber manufacturers, spread over 4

locations in India, with a total capacity ~800 KTPA, individual plant capacities ranging from 3 KTPA to 60 KTPA , use recycled PET for manufacturing various items.

• 82 % of the manufacturing units ( by capacity ) using recycled PET as a

raw material are located in 7 states – UP, Uttarakhand, Gujrat , Maharashtra , Punjab, Rajasthan , Himachal Pradesh

• 65 -70 % of PET consumed in India is recycled through the organized
• sector. The rest of the PET waste generated is recycled through the

unorganized sector.

• As PET bottles are 100 % recyclable and have intrinsic economical value

these bottles are invariably picked up by the waste collectors.

• In India, washed flakes are mostly ( ~95 % ) used to make POY,FF, PSF,

non – Woven products.

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Value Chain of PET Recycling : Indian Landscape

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Waste Collectors

• Collects all

recyclable waste

• Gets Rs 12-14/kg

Kabadiwala

• Buys all the

waste from waste colelctors such as glass, plastics, steel etc.

• Gets Rs 18-20/kg

Aggregator

• Sgregates only

plastic from the waste received from Kabadiwala

• Gets Rs 22-25/kg

Trader / Baler

• Receives PET

waste in bulk, sorts, bales and sends to recyclers

• Gets Rs 33-35/kg

Recyclers

• Removes labels,

caps, rings, washes, makes flakes, spins to fibers.

• Gets Rs 55-60/kg

Institutions

• Waste from institutions

such as offices / hotels / malls etc.

• Gets Rs 18-20/kg

RPET consumption in PSF / PFF (MTM)

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Reliance, Barabanki 1800 Pashupati, Kashipur 4800 Ganesh Ecosphere Rudrapur , 3000 Ganesh Ecosphere Kanpur, 3000 Ganesh Ecosphere, Bilaspur 4000 Reliance, Hoshiarpur 1350 Shiva, Kala Amb 1200 Acqua Fibre, Dera Bassi 2100 Shiva, Macchiwada 4800 RSWM, Bhilwara 1500 Tejaria, Jaipur 1200 Salasar, Jaipur , 1200 Shakti Polymers, 1200 BLS, Alwar/Jaipur 5000 Agarwal Polyfibre, Kolkata 1200 Jai Ambe, Bhayandar 900 Saroj Microchem 600 Unitec, Tarapur 1200 Obeetee, Pantnagar 1200 Nirmal Fiber , Moradabad 1800 Jai Narayan, Meerut 2100 Mahalaxmi Spintex, Solan 600 Himalaya, Baddi 1530 Pacific Harish, Nasik 600 Divine Polymer, Kandla 1800 Capitol, Nasik 360 Bhavesh Polymer, Nasik 450 Suncity , Jodhpur 900 Eminent, Bhilwara 1800 Badri , Bhopal, 1200 Amicotex , Nala Garh 1200 Allied, Kashipur 1200 Rijwan, Kashipur 600 RPG, Meerut 1800 Sulochana , Tirupur 1800 Arora, Silvassa 1200 Next Gen Fibre 300 VMS, Innl. 900 Alliance, Surat 2160 Vishal Polyfab 600 JB Ecotex 5000 Polyole Daman 1200 Komal Fibre 1200 Dharmesh Textile, Bhiwani 900 Rishiraj, Khopoli 1200 Shri Renga , Karur 600

More than 80% of rPET is consumed in PSF / PFF production

Aero fibre Daman 1200 Safar , Rajkot 1200 Polygenta Nasik 800 K K Fibre , Ludhiana 1200

Zone (MTM) Capacity Utilization North 33,250

25,125

West 29,820

21,960

South 1,800

1,260

East 1,200

840

Total 66,070 49,185 Total KTA 793 590

Numerous Reincarnations of Post Consumer PET Bottles

Sustainability Initiatives - rPET

• Installation of RVM’s at tourist

places.

• Creating RPET awareness in

various institutes.

• Apprising government bodies all
• ver the India on “PET

Sustainability”.

• Supporting different associations in

representation on government bodies.

• Ms. Priya Dutt inaugarting RVM @ Santa Cruz and donning a

R|Elan scarf – Her demand for scarf goes viral

The R|Elan scarf from rPET makes Women look SMARTer in Denim

R|Elan bags can help REDUCE litter from light weight plastic Carry Bags R|Elan bags can be REUSED 1,000s of times R|Elan bags are made from RECYCLED PET Bottles

Hottest item in Town for Masses – R|Elan Recycled Fabric Bags

• Shri. Parimal Nathwani , Rajya Sabha MP displaying a Ecofriendly

Modi Jacket from 45% rPET and 55% wool

Increasing demand for Modi Jackets with 45% rPET content

A walk through the Recycling Process & Value Added Products

The Honourable President of India & Secretary – Urban & Home Affairs walk through & understand PET Recycling and how Coupons from RVM makes recycling interesting

Earth Tee Shirts by Anita Dongre from recycled PET Bottles

Fashion Designers Love R|Elan Fabrics from rPET Bottles

GLIMPSES FROM LAKME FASHION WEEK – R|Elan for Alcis X Nari Clothing

Walking the RAMP with clothing made of Recycled PET

97m x 70m & 4 MT - by Plastindia Foundation – several T-shirts made for Ocean Foundation from this large symbolic T-Shirt

Worlds largest T-Shirt from 2 Lac recycled PET Bottles – Made in India

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Waste to Wealth

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Make up Your Office or Home with rPET

More than 300 million MT already used globally More than 15 trillion bottles packed and consumed “A EPIDEMIOLOGICAL EVIDENCE OF SAFETY”

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The Safety Ecosystem of PET Packaging

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If it is PET, it is SAFE

Thank you for your attention!

For any clarifications, please contact PACE Office

• Mr. Pankaj Uppal – Manager Public Policy

313, Third Floor, New Delhi House, 27 Barakhamba Road, New Delhi – 110 001 LL: +91 11-43528729, E-mail: info@paceindia.org.in