New Concepts in Voltage Grading JENS SEIFERT New Concepts in - - PowerPoint PPT Presentation

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New Concepts in Voltage Grading JENS SEIFERT New Concepts in - - PowerPoint PPT Presentation

New Concepts in Voltage Grading JENS SEIFERT New Concepts in Voltage Grading Jens M. Seifert BU LIKE Lapp Insulators GmbH, Germany Content Introduction Characteristics of Microvaristor/Epoxy Composite Computational Verification


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New Concepts in Voltage Grading

JENS SEIFERT

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New Concepts in Voltage Grading

Jens M. Seifert BU LIKE Lapp Insulators GmbH, Germany

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Content

  • Introduction
  • Characteristics of Microvaristor/Epoxy Composite
  • Computational Verification (FEM Simulations)
  • Experimental Verification
  • Summary
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Content

  • Introduction
  • Characteristics of Microvaristor/Epoxy Composite
  • Computational Verification (FEM Simulations)
  • Experimental Verification
  • Summary
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Introduction

Main Features for Bushing Improvement:

  • Damping of High Local Electrical Field Stresses

no partial discharges proctect from accelerated material aging

  • Compact Design less requirement of space
  • Eco-Friendly Design less 𝐓𝐆𝟕 is required
  • Economical Design less material cost
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Concept of Design

Realisation using non-linear field grading material: µVar/epoxy

a) conventional bushing b) compact bushing with µVar

𝐞𝟑 ≈ 𝟏. 𝟖𝐞𝟐

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Content

  • Introduction
  • Characteristics of Microvaristor/Epoxy Composite
  • Computational Verification (FEM Simulations)
  • Experimental Verification
  • Summary
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µVar Filled Epoxy

Morphology of µVar Fillers: µVar functional particle:

  • each particle has the non-linear property
  • ZnO-particles with Sb-Bi interphase
  • Semiconductor with respect to field stress
  • Switching field stress depends on grain size
  • f ZnO
  • µVar powder require a carrier matrix

ZnO grain Sb-Bi interphase

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µVar Filled Epoxy

Electrical properties of µVar filled epoxy resin with diff. contents:

75 wt% is required

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µVar Filled Epoxy

Temperature influence:

no significant influence of temperature

thermal stable

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Content

  • Introduction
  • Characteristics of Microvaristor/Epoxy Composite
  • Computational Verification (FEM Simulations)
  • Experimental Verification
  • Summary
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Modelling Setup

A Simulated 550kV Bushing: 2D FEM-Simulations:

  • Based on EQS (Electro-quasi-

static) approximation

  • Both capacitive and resistive

effects are considered

  • Allow virtual prototypical

design with low cost

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Simulation Results

  • 33.3 %
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Simulation Results

The length of the µVar/epoxy layer should not be too short!

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Simulation Results

The thickness of the µVar/epoxy layer has almost no influence

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Content

  • Introduction
  • Characteristics of Microvaristor/Epoxy Composite
  • Computational Verification (FEM Simulations)
  • Experimental Verification
  • Summary and Outlook
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Experimental Setup

Test Setup in HV Laboratory (Lapp Insulators GmbH)

µVar/Epoxy layer

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Experimental Results

Partical discharge measurement

(according to IEC standard 60137)

Voltage (RMS) Partial Discharge Partial Discharge

nominal voltage (318 kV)

< 1pC < 1pC

test overvoltage (476 kV )

<5 pC <5 pC

test overvoltage (710 kV ) 1 min.

5.5 pC-126 nC 5.5 pC-126 nC

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Experimental Results

Temperature measurement

(using an infrared camera)

Voltage (RMS) Time Temperature Increase

nominal voltage (318 kV)

20 min. 0.3 °C

test overvoltage (476 kV )

10 min. 7 °C

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Experimental Results

Temperature measurement

(using an infrared camera)

Image of temperature increase after approx. 10 mintes. start: 23 °C end: 30.2 °C

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Content

  • Introduction
  • Characteristics of Microvaristor/Epoxy Composite
  • Computational Verification (FEM Simulations)
  • Experimental Verification
  • Summary
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Summary

  • The first compact bushing featuring with µVar/epoxy

component

  • Microvaristor/epoxy composite with above 75 wt% has

an obvious nonlinearity

  • Using µVar/epoxy layers in bushing are able to reduce

high electric field stress

  • This approach allows to design the bushing compactly

(eco-friendly and economical design)

  • Design of compact bushing featuring µVar/epoxy via

FEM has been successfully demonstrated

  • Design via FEM confirmed by high-voltage tests
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Thank you for Listening !