Nanometer-Scale III-V CMOS J. A. del Alamo Microsystems Technology - - PowerPoint PPT Presentation

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Nanometer-Scale III-V CMOS J. A. del Alamo Microsystems Technology - - PowerPoint PPT Presentation

Nanometer-Scale III-V CMOS J. A. del Alamo Microsystems Technology Laboratories, MIT Short Course on The Future of Semiconductor Devices and Integrated Circuits 34 th IEEE Compound Semiconductor IC Symposium Oct. 14th, 2012 Acknowledgements:


slide-1
SLIDE 1

1

Nanometer-Scale III-V CMOS

  • J. A. del Alamo

Microsystems Technology Laboratories, MIT

Acknowledgements:

  • D. Antoniadis, D.-H. Kim, T.-W. Kim, D. Jin, J. Lin, N. Waldron, L. Xia
  • Sponsors: Intel, FCRP-MSD
  • Labs at MIT: MTL, NSL, SEBL

Short Course on The Future of Semiconductor Devices and Integrated Circuits 34th IEEE Compound Semiconductor IC Symposium

  • Oct. 14th, 2012
slide-2
SLIDE 2
  • 1. The CMOS revolution
  • 2. Materials options for post-Si CMOS
  • 3. What have we learned from III-V HEMTs?
  • 4. III-V CMOS device design and challenges

– Critical issue #1: the gate stack – Critical issue #2: the ohmic contacts – Critical issue #3: the p-channel device – Critical issue #4: non-planar MOSFET designs – Critical issue #5: co-integration of nFETs and pFETs

  • 5. Concluding remarks

2

Outline

slide-3
SLIDE 3
  • 1. The CMOS Revolution:

Smaller is Better!

Virtuous cycle of scaling  exponential improvements in:

– Transistor density (“Moore’s law”) – Performance – Power efficiency

Intel microprocessors Intel microprocessors

3

slide-4
SLIDE 4

The Si CMOS Revolution: Smaller is Better!

4

Koomey, Ann. Hist. Computing 2011

Year of introduction

slide-5
SLIDE 5

CMOS scaling in the 21st century

Si CMOS has entered era of “power-constrained scaling”:

– Microprocessor power density saturated at ~100 W/cm2 – Microprocessor clock speed saturated at ~ 4 GHz

5

Intel microprocessors

Pop, Nano Res 2010

slide-6
SLIDE 6

Transistor scaling requires reduction in supply voltage

Consequences of Power Constrained Scaling

Power = active power + stand-by power

PA~ f CVDD

2N N ↑  VDD ↓

6

#1 goal!

clock frequency transistor capacitance

  • perating voltage

transistor count

slide-7
SLIDE 7

CMOS power supply scaling

7

40 nm strained-Si MOSFET (Intel)

Dewey, IEDM 2009

Recently, VDD scaling very weakly… … because Si performance degrades as VDD↓  Need scaling approach that allows VDD reduction while enhancing performance

slide-8
SLIDE 8

8

  • Goals of scaling:

– reduce transistor footprint – extract maximum ION for given IOFF

How to enable further VDD reduction?

slide-9
SLIDE 9

9

How to enable further VDD reduction?

  • Goals of scaling:

– reduce transistor footprint – extract maximum ION for given IOFF

  • The path forward:

– increasing electron velocity  ION ↑ – tighter carrier confinement  S ↓

 VDD ↓

slide-10
SLIDE 10

10

  • 2. Materials options for post-Si CMOS

Ideally want:

  • High electron and hole velocity
  • Si: ve~1.5x107 cm/s, vh~1.2x107 cm/s
  • High sheet-carrier concentration at low voltage
  • Si: ~6x1012 cm-2 @1 V
  • High enough bandgap energy
  • Si: Eg=1.1 eV
  • High-quality, reliable MOS gate stack
  • Si: Dit~1011 eV-1.cm-2
  • Same material for n-channel and p-channel device
  • Easily integrable on Si substrate
  • Manufacturable technology (top down, ex-situ dielectrics)
slide-11
SLIDE 11

11

Bandgap energy

~2x Si ~2x Si InAs, InSb problematic but strong quantum confinement can be used to enhance effective bandgap T=300 K

Ge Si GaAs GaP InP AlSb GaSb InAs AlP AlAs

0.8 0.4 1.2 1.6 2.0 2.4 2.8 5.4 5.6 5.8 6.0 6.2 6.4 Energy Gap (eV) Lattice Constant (Å)

InSb

adapted from Bennett

Ge Si GaAs GaP InP AlSb GaSb InAs AlP AlAs

0.8 0.4 1.2 1.6 2.0 2.4 2.8 0.8 0.4 1.2 1.6 2.0 2.4 2.8 5.4 5.6 5.8 6.0 6.2 6.4 5.4 5.6 5.8 6.0 6.2 6.4 Energy Gap (eV) Lattice Constant (Å)

InSb

adapted from Bennett

~0.5x Si

slide-12
SLIDE 12

12

Use mobility as proxy for velocity

~2x Si ~2x Si

GaAs, InP, GaSb: promising for nFET Ge: borderline nFET Ge, GaSb, InSb: borderline pFET GaAs: ruled out for pFET

300 K quantum-well or inversion layer mobility at any sheet carrier concentration: del Alamo, Nature 2011

slide-13
SLIDE 13

13

The role of compressive biaxial strain

~2x Si

InAs: hurts nFET (need tensile strain) Ge, GaSb, InSb: big pFET improvement (µ>1,000 cm2.V.s)

~2x Si

slide-14
SLIDE 14

14

What about ternary III-Vs?

~2x Si

InGaAs: promising for nFET InGaSb: promising for pFET InGaAs: borderline for pFET

~2x Si

slide-15
SLIDE 15

15

Dit close to band edges

GaAs, GaSb: ruled out for nFET GaSb, InGaAs: ruled out for pFET Little known about InAs or InSb

Buried-channel structures still possible for narrow-bandgap materials but need to provide appropriate band discontinuity

Dit (cm2/V.s)

Energy in bandgap

1013 1012 1011

GaAs GaSb GaAs GaSb InGaAs InGaAs InP Ge Ge Ev Ec

slide-16
SLIDE 16

16

InGaAs nFET InP nFET Ge nFET InGaSb pFET Ge pFET

Options for post-Si CMOS

~2x Si ~2x Si Different lattice constants for n-channel and p-channel devices (except for Ge)

slide-17
SLIDE 17

17 17

  • 3. What have we learned from III-V HEMTs?

17 17

The High Electron Mobility Transistor is now >30 years old!

Mimura, JJAPL 1980

slide-18
SLIDE 18

PHEMT ICs

18

Bipolar/E-D PHEMT process

Henderson, Mantech 2007 40 Gb/s modulator driver Tessmann, GaAs IC 1999 77 GHz transceiver Carroll, MTT-S 2002 UMTS-LTE PA module Chow, MTT-S 2008 Single-chip WLAN MMIC, Morkner, RFIC 2007

PHEMT MMIC market=$1.2B in 2011

slide-19
SLIDE 19

Near-THz III-V FETs

fT in III-V FETs vs time:

19

(and MHEMT)

Current fmax record: fmax=1.25 THz Kim IEDM 2010 (Teledyne/MIT) Current record: fT=688 GHz fmax=800 GHz Kim IEDM 2011 (Teledyne/MIT)

(and MHEMT)

  • For >20 years, record fT obtained on InGaAs-channel HEMTs
  • InGaAs-channel HEMTs offer record of balanced fT and fmax
slide-20
SLIDE 20

S D

Etch stopper

Barrier Channel Buffer t ins

Oxide

t ch

Gate

Cap

20 20

III-V HEMTs: excellent model system to explore logic suitability of III-Vs

20 20

  • QW channel (tch=10 nm):
  • InAs core (tInAs = 5 nm)
  • InGaAs cladding

 n,Hall=13,200 cm2/V-sec

  • InAlAs barrier (tins=4 nm)
  • Ti/Pt/Au Schottky gate
  • Lg=30 nm

Kim, EDL 2010

State-of-the-art: InAs HEMTs

slide-21
SLIDE 21

21 21

Lg=30 nm InAs HEMT

21

  • Large current drive: ION>0.5 mA/µm at VDD=0.5 V
  • High transconductance: gmpk= 1.9 mS/μm at VDD=0.5 V
  • VT = -0.15 V, RS=190 ohm.μm

21

Kim, EDL 2010

0.0 0.2 0.4 0.6 0.8 0.0 0.2 0.4 0.6 0.8

0.2 V 0.4 V 0 V

ID [mA/m] VDS [V]

VGS =

  • 0.6
  • 0.4
  • 0.2

0.0 0.2 0.0 0.5 1.0 1.5 2.0

gm [mS/m] VGS [V]

VDS = 0.5 V

slide-22
SLIDE 22

10

9

10

10

10

11

10

12

10 20 30 40

Frequency [Hz] Gains [dB]

  • 1

1 2 3

K

H21 K MSG/MAG Ug

Lg=30 nm InAs HEMT

22 22 22

  • First transistor of any kind with both fT and fmax > 640 GHz
  • Current record is fT, fmax > 688 GHz from Teledyne/MIT

collaboration (Kim, IEDM 2011)

22

Kim, EDL 2010

fT = 644 GHz fmax = 681 GHz

VDS=0.5 V, VGS=0.2 V

slide-23
SLIDE 23

30 nm InAs HEMT – Logic characteristics

23 23 23

  • S = 74 mV/dec, DIBL = 80 mV/V

23

Kim, EDL 2010

  • 1.0
  • 0.8
  • 0.6
  • 0.4
  • 0.2

0.0 0.2 0.4 10

  • 9

10

  • 8

10

  • 7

10

  • 6

10

  • 5

10

  • 4

10

  • 3

VDS = 0.05 V VDS = 0.5 V

IG ID

VDS = 0.5 V

ID, IG [A/m] VGS [V]

VDS = 0.05 V

slide-24
SLIDE 24

30 nm InAs HEMT – Logic characteristics

24 24 24

  • S = 74 mV/dec, DIBL = 80 mV/V
  • At IOFF=100 nA/μm and VDD=0.5 V, ION=0.52 mA/μm

24

Kim, EDL 2010

  • 1.0
  • 0.8
  • 0.6
  • 0.4
  • 0.2

0.0 0.2 0.4 10

  • 9

10

  • 8

10

  • 7

10

  • 6

10

  • 5

10

  • 4

10

  • 3

VDS = 0.05 V VDS = 0.5 V

IG ID

VDS = 0.5 V

ID, IG [A/m] VGS [V]

VDS = 0.05 V

ION=0.52 mA/μm IOFF=100 nA/μm 0.5 V

slide-25
SLIDE 25

FOM that integrates short-channel effects and transport: ION @ IOFF=100 nA/µm, VDD=0.5 V InAs HEMTs: higher ION for same IOFF than Si. Why?

InAs HEMTs: Benchmarking with Si

25 Kim IEDM 2008 Kim EDL 2010

slide-26
SLIDE 26
  • 1. Very high electron injection velocity at the virtual source

EC vinj

  • vinj(InGaAs) increases with InAs fraction in channel
  • vinj(InGaAs) > 2vinj(Si) at less than half VDD
  • ~100% ballistic transport at Lg~30 nm

Why high ION?

Kim, IEDM 2009 Liu, Springer 2010 Khakifirooz, TED 2008 del Alamo, Nature 2011

26

EV

slide-27
SLIDE 27
  • 2. Quantum capacitance less of a bottleneck than previously

believed

InAs channel: tch = 10 nm

  • 0.4
  • 0.2

0.2 0.4 10 20 30 40 VG [V] Capacitance [fF/m2] Experiment (CG)

Cins ( tins = 4 nm) Ccent1 CQ1 (m||* = 0.026me ) CG (m||* = 0.026me ) CG ( 0.07 ) CG ( 0.05 )

Biaxial strain + non-parabolicity + strong quantization: m||

* ↑  CG ↑  ns ↑  ION ↑

Why high ION?

Jin, IEDM 2009

27

slide-28
SLIDE 28
  • 3. Sharp subthreshold swing due to quantum-well channel
  • Dramatic improvement in short-channel effects with thin channel
  • Thin channel does not degrade vinj at Lg~40 nm (Kim, IPRM 2011)

Why high ION?

Kim, IPRM 2010

28

60 70 80 90 160 40 200 120 80

InAs HEMTs: tch = 5 nm InAs HEMTs: tch = 10 nm In0.7Ga0.3As HEMTs: tch = 13 nm

Subtreshold swing [mV/dec]

Lg [nm]

tins = 4 nm, Lside = 80 nm

state-of-the-art Si

slide-29
SLIDE 29
  • 1.00
  • 0.75
  • 0.50
  • 0.25

0.00 0.25 0.50 10

  • 10

10

  • 9

10

  • 8

10

  • 7

10

  • 6

10

  • 5

10

  • 4

10

  • 3

VDS = 0.5 V

ID, IG [A/m] VGS [V]

tins = 10 nm tins = 7 nm tins = 4 nm

ID IG

29

Limit to III-V HEMT Scaling: Gate Leakage Current

tins ↓  IG↑  Further scaling requires high-K gate dielectric

29

InAs HEMT Lg = 30 nm tch = 10 nm tins=4 nm tins=7 nm tins=10 nm

del Alamo. IPRM 2011

slide-30
SLIDE 30

30

  • 4. III-V CMOS:

device design and challenges

Intel’s 45 nm CMOS III-V HEMT

  • What do we preserve?
  • What do we change?

~1 m

Modern III-V HEMT vs. modern Si MOSFET:

slide-31
SLIDE 31

III-V CMOS: HEMT features worth preserving

31

  • Quantum-well channel: key to scalability
  • Undoped channel:
  • InAs-rich channel:

for high mobility and velocity

  • Buried-channel design:
  • Raised source and drain regions: essential for scalability
  • Undoped QW channel in extrinsic regions: key to low access resistance
slide-32
SLIDE 32

III-V CMOS: HEMT features to change

32

  • Schottky gate: need MOS gate with very thin high-K dielectric
  • T-gate: need rectangular gate
  • Barrier under contacts: need to eliminate
  • Alloyed ohmic contacts: change to refractory ohmic contacts
  • Source and drain contacts: need self-aligned with gate
  • Footprint: need to reduce by 1000x!

n+ n+

QW-MOSFET HEMT

slide-33
SLIDE 33

III-V CMOS:

  • ther critical issues

33

  • p-channel MOSFET: with performance >1/3 that of n-MOSFET
  • Co-integration of n-FET and p-FET on Si: compact, planar surface
  • Sub-10 nm MOSFET architectures

n-MOSFET p-MOSFET Silicon

slide-34
SLIDE 34

Focus on ION for fixed IOFF as FOM. Simple model:

  • Q-V characteristics from Poisson-Schrodinger simulations

(from subthreshold to strong inversion)

  • 2D ballistic velocity model (1 subband):

Lundstrom, TED 2002

  • Add channel capacitance to match experimental S
  • Add ohmic drop on experimental RS
  • No adjustable parameters beyond m*=0.05 mo
  • Did not attempt to match VT

What can we expect from ~10 nm III-V NMOS at 0.5 V?

34

slide-35
SLIDE 35

Model validation: I-V characteristics of 30 nm InAs HEMT

35

ID(exp) > ID(sim): impact ionization?

VDS=0.5 V VDS=0.5 V RS=190 ohm.um S=74 mV/dec

  • Excellent agreement through nearly five orders of

magnitude of ID

  • Residual disagreement due to impact ionization?

VDS=0.5 V

IOFF =100 nA/um ION ION

VDS=0.5 V

IOFF

slide-36
SLIDE 36

Projection to ~10 nm InAs NMOS at 0.5 V

36

Scale experimental 30 nm InAs HEMT by about 3x:

  • Q-V characteristics from Poisson-Schrodinger simulator
  • Assume same short-channel effects: S=74 mV/dec
  • Examine impact of RS and Dit

tins=2.6 nm (=250) tch=3 nm Lg=10 nm

slide-37
SLIDE 37

Role of RS

37

  • RS depresses ION without changing IOFF
  • To obtain ION>1 mA/µm, need RS<100 Ω.µm

VDS=0.5 V

IOFF =100 nA/um ION

VDS=0.5 V

IOFF ION

VDS=0.5 V Lg=10 nm S=74 mV/dec

slide-38
SLIDE 38

Role of Dit

38

  • Dit in bandgap increase S  ION↓
  • Dit inside conduction band further decrease ION

VDS=0.5 V

IOFF =100 nA/um ION

VDS=0.5 V

IOFF

Simple case: constant Dit throughout structure For RS=100 ohm.um and S=74 mV/dec (for Dit=0):

ION

slide-39
SLIDE 39

Role of Dit

39

  • To obtain ION>1 mA/µm, need Dit<3x1012 eV-1.cm-2
  • Relative insensitivity of ION to Dit due to high Cins:

Cins=85 fF/µm2 ↔ Dit=5.3x1013 eV-1.cm-2

VDS=0.5 V Lg=10 nm RS=100 ohm.um S=74 mV/dec (Dit=0)

slide-40
SLIDE 40

Assumptions/concerns

  • Aggressive vertical scaling possible: EOT=0.41 nm

[EOT ≡ equivalent oxide thickness]

  • Rigid 3X shrink preserves short-channel effects
  • Lside can be shrank without degrading SCE
  • RS<100 Ω.µm feasible at required footprint
  • Ballistic transport even with high-K dielectric + thin channel

40

tins=2.6 nm (=250) tch=3 nm Lg=10 nm

slide-41
SLIDE 41

Critical issue #1: the gate stack

Challenge: metal/high-K oxide gate stack

– Fabricated through ex-situ process – Very thin barrier (EOT<1 nm) – Low gate leakage (IG<1 A/cm2 at VGS=0.5 V) – Low Dit (<3x1012 eV-1.cm-2 in top ~0.3 eV of bandgap and inside CB) – Reliable

41

n+ n+

high-K dielectric

slide-42
SLIDE 42

Problem: Fermi level pinning at

  • xide/III-V interfaces

III-V MOSFET: a >40 year pursuit!

42

Kohn, EL 1977 Mimura, EL 1978

slide-43
SLIDE 43

Problem: Fermi level pinning at

  • xide/III-V interfaces

43

Spicer, JVST 1979

Fermi level pinning due to interfacial defects

– Even 1% of a monolayer of O at GaAs surface pins EF – EF pinning produced by any foreign element at GaAs surface – EF pinning position largely independent of surface adatom

slide-44
SLIDE 44

Recent breakthrough: oxide/III-V interfaces with unpinned Fermi level!

44

In-situ UHV Ga2O3-Gd2O3 on GaAs Ex-situ ALD Al2O3 on InGaAs Ren, SSE 1997 Ye, EDL 2003

slide-45
SLIDE 45

“Self-cleaning” during ALD

45

Huang, APL 2005

ALD largely eliminates surface oxides responsible for Fermi level pinning:

– Occurs during first exposure of III-V surface to ALD metal source – Surface robust to later exposure to ALD oxidant – First observed with Al2O3, then with other high-K dielectrics – First seen in GaAs, then in other III-Vs

slide-46
SLIDE 46

Interface state density in high-K/III-V by ALD

46

Brammertz, APL 2008

Dit hard to characterize  reports vary widely General consensus for Dit:

– GaAs: high at midgap, medium close to Ec and Ev, large peak around midgap – InGaAs: high close to Ev, low close to Ec – InP: high close to Ev, very low close to Ec Heyns, IRPS 2012 InP GaAs InGaAs

Ec Ec Ec

slide-47
SLIDE 47

Problem: low mobility in high-K/InGaAs structure

47

Lin, IEDM 2008

In high-K/InGaAs surface-channel structure:

– Low mobility (µe<2,000 cm2/V.s vs. µe~10,000 cm2/V.s in HEMT) – tox ↓  µe ↓ – Mostly due to interface roughness scattering

slide-48
SLIDE 48

Solution: buried-channel structure

48

Introduce thin wide bandgap semiconductor between dielectric and channel:

– For InGaAs, InP best choice (lattice matched, low Dit close to Ec) – Key trade-off: scalability vs. transport: tbarr ↓  µe ↓  s ↑ Urabe, ME 2011

slide-49
SLIDE 49

49

The high-water mark: Intel’s InGaAs Quantum-Well MOSFET

  • Direct MBE on Si substrate (1.5 m buffer thickness)
  • InGaAs buried-channel MOSFET (under 2 nm InP barrier)
  • 4 nm TaSiOx gate dielectric by ALD, Lg=75 nm
  • First III-V QW-MOSFET with better performance than Si

Radosavljevic, IEDM 2009

slide-50
SLIDE 50

Critical issue #2: the ohmic contacts

50

Challenge: nanometer-scale ohmic contacts with low Rs

– Low contact resistance (Rs<100 Ω.µm) – Raised above channel – Self-aligned to gate (Lside<10 nm)

Recessed gate Regrown source and drain

slide-51
SLIDE 51

Key problem: ohmic contact scaling

Current contacts to III-V FETs are >100X off in required contact resistance

51

Waldron, TED 2010 Reduce contact resistivity + resistance of contact stack

HEMT Today: Rc~200 Ω.μm Need: Rc~50 Ω.μm

slide-52
SLIDE 52

Resistivity and contact resistance of n+-In0.53Ga0.47As

52

Mo TiW Cr

n+-Si n=5x10-4 Ω.cm n=1.4x10-4 Ω.cm

  • n+-In0.53Ga0.47As vs. n+-Si:
  • μe: ~10X across doping range  minimum ρn comparable
  • ρc comparable for various metals
  • Fundamentally, contacts to InGaAs should be as good as to Si

Singisetti APL 2008 Baraskar JVSTB 2009 Singisetti DRC 2007 Crook APL 2007 Fujii EL 1986

slide-53
SLIDE 53

Recessed-gate self-aligned InGaAs QW-MOSFET

53

Key features:

  • Buried channel design
  • Inverted-delta doping
  • Refractory ohmic contacts
  • Ohmic contacts self-aligned to gate
  • Gate-last process
  • Lift-off free front-end process
  • Extensive RIE

Process leverages self-aligned InGaAs HEMT for mmw applications (Waldron, TED 2010; Kim, IEDM 2010) Lin, APEX 2012

slide-54
SLIDE 54

54

Output and transfer characteristics: evidence of RIE damage and solution

  • Lg=2 µm, Lside= 100 nm
  • RIE leads to extensive device damage
  • Damage annealed at 340oC for 15 min
  • gm=205 μS/μm at VDS=0.5 V for Lg=2 μm
  • VT=0.05 V

0.0 0.2 0.4 0.6 0.8 50 100 150 200

w/ annealing w/o annealing

Id (A/m) Vds (V)

Vgs-Vt=0 to 1V in 0.2 V step Lg= 2 m

  • 0.8
  • 0.4

0.0 0.4 0.8 50 100 150 50 100 150 200 250

Id (A/m) Vgs (V)

: w/ annealing : w/o annealing Lg= 2m, Vds= 0.5 V

Gm (S/m)

slide-55
SLIDE 55

55

Subthreshold and mobility characteristics

  • S=95 mV/dec
  • Ion/Ioff=106
  • μpeak=2800 cm2/V.s
  • 0.8
  • 0.4

0.0 0.4 0.8 10

  • 4

10

  • 3

10

  • 2

10

  • 1

10 10

1

10

2

S=300mV/dec w/ annealing w/o annealing Vds=0.5 and 0.05 V Lg= 2m S=95mV/dec

Id (A/m) Vgs (V)

2 4 6 8 1000 2000 3000

w/ annealing w/o annealing

Mobility (cm

2/ V.s)

Ns(10

12 cm

  • 2)

W/L=200/200 m

slide-56
SLIDE 56

56

Source and drain resistance

  • Rs=260 Ω.μm (our best result in HEMT ~140 Ω.μm)
  • Major component is lateral Mo resistance (Rsh=25 Ω/□)
  • Vertical tunneling resistance greatly reduced wrt HEMT (50 Ω.μm vs.

>100 Ω.μm)

5 10 15 20 25 5 10 15 20 25 520m Vg=1 V

Rsd (Km) Lg (m)

slide-57
SLIDE 57

Latest results: Dielectric scaling to EOT<1 nm

  • 0.2

0.0 0.2 0.4 0.6 10

  • 11

10

  • 10

10

  • 9

10

  • 8

10

  • 7

10

  • 6

S=69 mV/dec Vds=0.5 and 0.05 V Lg= 300m

Id (A/m) Vgs (V)

57

  • Long-channel In0.53Ga0.47As FET
  • InP scaled to 1 nm by Ar-based dry etching
  • S=69 mV/dec
  • Close to lowest S reported in any III-V MOSFET: 66 mV/dec (EOT=1.2 nm)

[Radosavljevic, IEDM 2011]

Lin, IEDM 2012 InP (1 nm) + Al2O3 (0.4 nm) + HfO2 (2 nm)  EOT~0.9 nm

slide-58
SLIDE 58

Latest results: Lg=60 nm QW-MOSFET

Many improvements:

  • Lg=60 nm
  • Improved gate recess process
  • Tight S/D spacing (Lside < 20 nm)
  • Scaled barrier (InP) and dielectric (high-K) thickness

SiO2 InGaAs channel -Si InAlAs buffer InPsubstrate

Pad

Mo (S/D) n+ InGaAs InP Dielectric Mo (G)

50 nm Mo(S/D) Mo (G) Cap SiO2 Lside~20 nm Lg= 90 nm

Lin, IEDM 2012

58

slide-59
SLIDE 59

Transfer and output characteristics

  • S=145 mV/dec at 0.5 V
  • Ion = 120 mA/µm measured at Vdd= 0.5 V and Ioff= 100 nA/µm
  • Peak gm = 1250 µS/µm
  • Ig < 5x10-10 A/µm at maximum gate overdrive
  • Ron = 570 Ω.µm (at Vgs-Vt=0.7 V)

0.0 0.2 0.4 0.6 0.8 200 400 600 800

Id (A/m) Vds (V)

Vgs-Vt=0 to 0.7 V in 0.1 V step Lg= 60 nm

Lin, IEDM 2012

59

slide-60
SLIDE 60

Regrown source and drain self-aligned InGaAs QW-MOSFET

60

Key features:

  • n+-InGaAs raised source and drain regions grown by MOCVD
  • Self-aligned to gate
  • Surface quantum-well channel
  • Gate oxide: Al2O3 (0.5 nm) + HfO2 (6.5 nm); EOT=1.3 nm

Egard, IEDM 2011

n+ n+

slide-61
SLIDE 61

Characteristics of Lg=55 nm MOSFET

61

  • gm=1900 µS/µm
  • S=187 mV/dec
  • RS=88 Ω.µm

Egard, IEDM 2011

slide-62
SLIDE 62

e,h

(cm2/V.s)

a (nm)

0.54 1,000 10,000 100 0.56 0.58 0.60 0.62 0.64 0.66

GaAs

Electrons

InGaAs GaAs InGaAs InGaSb GaSb InSb

Holes

InSb Si Ge Ge Si Si Ge GaAs InP AlSb GaSb InAs InSb

increasing compressive biaxial stress

relaxed lattice constant

InAs GaSb InP

Critical issue #3: the p-channel device

62

Challenge: high-performance p-type III-V MOSFETs

– Antimonide channel – Incorporating strong compressive strain del Alamo, Nature 2011

slide-63
SLIDE 63

III-V pFETs: the benefits of strain

63

MIT work

Thompson, IEDM 2006 Weber, IEDM 2007

Xia, APL 2011 Xia, TED 2011 Xia, ISCS 2011 Gomez, EDL 2010

Compressive biaxial strain + uniaxial strain  μ↑↑

1

s

p

        

Uniaxial-strain piezoresistance coefficients in p-type Quantum Wells

slide-64
SLIDE 64

P-type InGaAs QW-FET with process-induced uniaxial strain + epitaxially-grown biaxial strain

64

Anisotropic gm enhancement gm enhancement scales correctly

Xia, IEDM 2011

slide-65
SLIDE 65

Strain-induced Δgm anisotropy

65

Result of band deformation + piezoelectric effect Pz affects quantization in valence band  m* anisotropy

Xia, IEDM 2011

  • 0.1
  • 0.05

0.05 0.1

  • 0.16
  • 0.14
  • 0.12
  • 0.1
  • 0.08
  • 0.06

Ev (eV)

m*//↓ m* ↑

Biaxial + [-110] uniaxial Biaxial

hh1 lh1 hh2

k[110] k//[-110] Polarization field

slide-66
SLIDE 66

InGaSb surface-channel MOSFET

66

InGaSb surface channel device problematic: high Dit close to valence band edge

  • Al2O3 (10 nm) / In0.35Ga0.65Sb (7 nm) MOSFET
  • S=120 mV/dec in Lg=5 µm device

Biaxial GaSb

Nainani, IEDM 2010 Nainani, TED 2011

slide-67
SLIDE 67

InGaSb buried-channel MOSFET

67

Need Al containing barrier (i.e. AlInSb)  Also need cap: GaSb or InAs Scalibility problems for buried-channel InGaSb MOSFETs

channel barrier

structure lattice constant Madisetti, DRC 2012

slide-68
SLIDE 68

InGaSb buried-channel MOSFET

68

Al2O3/GaSb/AlInSb/InGaSb buried-channel MOSFET: No subthreshold swing data given

Yuan, VLSI Tech 2012

slide-69
SLIDE 69

Critical issue #4: non-planar MOSFET designs

Challenge: small subthreshold swing on a small-footprint

– Planar designs might not provide enough “electrostatic integrity” – Need higher carrier confinement through restricted dimensionality designs

69

n+ n+

FinFET Gate-all-around nanowire FET QW-MOSFET

slide-70
SLIDE 70

Increased electrostatic control through multiple gates

As number of gates increases, electrostatic control of gate

  • ver channel improves  S ↓

– Improved Lg scaling – Cross section ↓  S ↓

70

FinFET Trigate Nanowire

Chen, ICSICT 2008

slide-71
SLIDE 71

InGaAs Trigate MOSFET

71

Far improved S vs. planar quantum-well MOSFET

Radosavljevic, IEDM 2011

slide-72
SLIDE 72

InGaAs Gate-All-Around Nanowire MOSFET

72

Gu, IEDM 2011 Gu, APL 2011

  • Lch= 50-120 nm
  • WFin=30, 50 nm
  • HFin = 30 nm
  • LNW = 150-200 nm
  • tox = 10 nm Al2O3
  • # wires = 1, 4, 9, 19

Surface-channel design

slide-73
SLIDE 73

InGaAs Gate-All-Around Nanowire MOSFET

73

  • 2
  • 1

1 2 10

  • 2

10

  • 1

10 10

1

10

2

10

3

Vds=1V Vds=0.5V

Is (A/m)

Vgs (V)

Vds=0.05V LG = 50nm WFin = 30nm

  • No. of wires = 4

Vth = -0.68V DIBL = 210mV/V SS = 150mV/dec

Ig @ Vds=1V 10

  • 6

10

  • 5

10

  • 4

10

  • 3

10

  • 2

10

  • 1

10

Ig (A/cm

2)

  • Ion =720 μA/μm (86 μA/wire)
  • gm =510 μS/μm (61 μS/wire) at VGS-VT=2 V
  • S=150 mV/dec (EOT≈4.5 nm), Ig <10-7 A/cm2
  • Low field µ~900 cm2/V.s (200 cm2/V.s in Si GAA NW from Samsung)

Gu, EDL 2012

slide-74
SLIDE 74

The challenge: cost-effective co-integration of nFETs and pFETs on Si substrate

– Different channel materials – Different lattice constants – Planar surface – Thin buffer layer – Compact – Low defectivity

74

Critical issue #5: co-integration of nFETs and pFETs

Fiorenza ECS 2010

slide-75
SLIDE 75

Direct Wafer Bonding

75

Yokoyama, VLSI Tech 2011

Device surfaces at two different levels Dielectric bonding of InGaAs/InP wafer and Ge wafer

slide-76
SLIDE 76

III-V on Insulator (XOI)

XOI platform: epitaxial layer transfer onto Si/SiO2 substrate Produces freestanding materials on a receiver substrate

Ko, Nature 2010

  • Single crystal material
  • Strain preserved
  • Void-free interfaces

76

slide-77
SLIDE 77

III-V CMOS on Si

77

Nah, Nano Lett 2012

SiO2 InAs capped InGaSb photoresist InAs

2-step transfer process

nFET: InAs (8 nm) pFET: InAs/In0.3Ga0.7Sb/InAs: 2.5/7/2.5 nm Both grown on GaSb wafer

Ni

slide-78
SLIDE 78

III-V CMOS on Si

78

Nah, NanoLett 2012

  • 1.0
  • 0.5

0.0 0.5 1.0 20 40 60 80 100 120

Ip(A) Vd(V)

20 40 60 80 100 120 140

|Vg|= 0.2V |Vg|= 0.4V |Vg|= 0.6V |Vg|= 0.8V |Vg|= 1.0V

In(A)

LG = 2.9 m LG = 2.6 m

1st III-V CMOS on Si based on InAs n-FETs and InGaSb p-FETs

slide-79
SLIDE 79

79

Aspect Ratio Trapping

Fiorenza ECS 2010

Growth in high aspect ratio trenches: dislocations “trapped” at sidewalls

InP Ge GaAs Ge

slide-80
SLIDE 80

80

Aspect Ratio Trapping + Epitaxial Lateral Overgrowth

Fiorenza ECS 2010

Planar surfaces obtained by epitaxial lateral overgrowth following ART GaAs MOSFETs demonstrated

Wu, APL 2008

slide-81
SLIDE 81

81

  • 5. CMOS R&D roadmap*

* grossly oversimplified and biased towards Intel

slide-82
SLIDE 82

III-Vs in CMOS: narrow window of opportunity

82

  • V. Moroz, UCB Seminar 2011

Due to band-to-band tunneling

slide-83
SLIDE 83

83

Conclusions

  • New materials coming into CMOS roadmap:

– InGaAs most promising III-V for n-MOSFET – InGaSb most promising III-V for p-MOSFET, also Ge

  • Lots of fundamental research needed to chart a path for

CMOS beyond Si:

– Interface physics and chemistry with III-Vs – Structures for sub-10 nm gate lengths – MOS gate stack reliability – Integration of n-channel and p-channel devices based on different materials onto Si substrate