High Temperat ure Gas React ors The Next Generat ion ? Prof essor - - PowerPoint PPT Presentation

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High Temperat ure Gas React ors The Next Generat ion ? Prof essor - - PowerPoint PPT Presentation

High Temperat ure Gas React ors The Next Generat ion ? Prof essor Andrew C Kadak Massachuset t s I nst it ut e of Technology Argonne Nat ional Laborat ory J uly 14, 2004 1 Fundamentals of Technology Use of Brayton vs. Rankine Cycle


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SLIDE 1

1

High Temperat ure Gas React ors The Next Generat ion ?

Prof essor Andrew C Kadak Massachuset t s I nst it ut e of Technology

Argonne Nat ional Laborat ory J uly 14, 2004

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SLIDE 2

2

Fundamentals of Technology

  • Use of Brayton vs. Rankine Cycle
  • High Temperature Helium Gas (900 C)
  • Direct or Indirect Cycle
  • Originally Used Steam Generators
  • Advanced Designs Use Helium w/wo HXs
  • High Efficiency (45% - 50%)
  • Microsphere Coated Particle Fuel
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SLIDE 3

3

History of Gas Reactors in US

  • Peach Bottom (40 MWe) 1967-1974
  • First Commercial (U/Thorium Cycle)
  • Generally Good Performance (75% CF)
  • Fort St. Vrain ( 330 MWe) 1979-1989 (U/Th)
  • Poor Performance
  • Mechanical Problems
  • Decommissioned
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SLIDE 4

4

Fort St. Vrain

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SLIDE 5

5

Different Types of Gas Reactors

  • Prismatic (Block) - General Atomics
  • Fuel Compacts in Graphite Blocks
  • Pebble Bed - German Technology
  • Fuel in Billiard Ball sized spheres
  • Direct Cycle
  • Indirect Cycle
  • Small Modular vs. Large Reactors
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SLIDE 6

6

GT-MHR Module General Arrangement

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SLIDE 7

7

GT-MHR Combines Meltdown-Proof Advanced Reactor and Gas Turbine

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SLIDE 8

Flow through Power Conversion Vessel

8

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SLIDE 9

9

TRISO Fuel Particle -- “Microsphere”

  • 0.9mm diameter
  • ~ 11,000 in every pebble
  • 109 microspheres in core
  • Fission products retained inside

microsphere

  • TRISO acts as a pressure vessel
  • Reliability

– Defective coatings during manufacture – ~ 1 defect in every fuel pebble

Microsphere (0.9mm) Fuel Pebble (60mm) Matrix Graphite Microspheres

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10

Fuel Components with Plutonium Load

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11

Comparison of 450 MWt and 600 MWt Cores

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SLIDE 12

12

PBMR Thermal Cycle

HP Turbo- compressor LP Turbo- compressor

Generator

Intercooler Precooler Recuperator Demin water circ pump Heat Exchanger Demin to Seawater Sea water OUT Sea water IN

Helium inlet 198.4 kg/sec Helium outlet 33.2°C 2920 kPa Helium

  • utlet 5616 kPa

31.6°C 1.26 m3/sec 49°C

Demin Water Discharge 21°C 1.48 m3/sec 18°C 40°C

2942 kPa 143.8°C 135°C 193.1 kg/sec

Heliu m Wate KEY

7160 kPa 802.5°C 8663 kPa 900°C 5267 kPa 678.6°C 7002 kPa 97.7°C 2994 kPa 495.8°C

Power Turbine

8954 kPa 482.4°C

Reactor

r

as at Oct 2002

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SLIDE 13

13

Power output: 400MWt 165 MWe Coolant: Helium Coolant pressure: 9 MPa Outlet temperature: 900°C Net cycle efficiency: >41%

Main Power System

Inter-cooler Pre-cooler Recuperator T/G LPT HPT CCS Reactor CBCS

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SLIDE 14

14

Integrated Plant Systems

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SLIDE 15

15

Differences Between LWRS

  • Higher Thermal Efficiencies Possible
  • Helium inert gas - non corrosive
  • Minimizes use of water in cycle
  • Utilizes gas turbine technology
  • Lower Power Density
  • Less Complicated Design (No ECCS)
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SLIDE 16

16

Advantages & Disadvantages

Advantages

  • Higher Efficiency
  • Lower Waste Quantity
  • Higher Safety Margins
  • High Burnup
  • 100 MWD/kg

Disadvantages

  • Poor History in US
  • Little Helium Turbine

Experience

  • US Technology Water

Based

  • Licensing Hurdles due

to different designs

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SLIDE 17

17

Advanced Nuclear Energy Plants (Generation IV)

  • Competitive with Natural Gas
  • Demonstrated Safety
  • Proliferation Proof
  • Disposable High Level Waste Form
  • Used Internationally to Meet CO2 Build-Up

in the Environment

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SLIDE 18

18

International Activities

Countries with Active HTGR Programs

  • China - 10 MWth Pebble Bed - 2000 critical
  • Japan - 40 MWth Prismatic
  • South Africa - 250 MWth Pebble - 2006
  • Russia - 290 MWe - Pu Burner Prismatic

2007 (GA, Framatome, DOE, etc)

  • Netherlands - small industrial Pebble
  • Germany (past) - 300 MWe Pebble Operated
  • MIT - 250 MWth - Intermediate Heat Exch.
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19

Pebble Bed Modular Reactor

South Africa

  • 165 MWe Pebble Bed Plant - ESKOM
  • Direct Helium High Temperature Cycle
  • In Licensing Process
  • Schedule for construction start 2006/7
  • Operation Date 2010
  • Commercial Reference Plant
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SLIDE 20

20

AVR: Jülich

15 MWe Research Reactor

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SLIDE 21

21

THTR: Hamm-Uentrop

300 Mwe Demonstration Reactor

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22

Modular High Temperature Gas Reactor Russia

  • General Atomics Design
  • 290 MWe - Prismatic Core
  • Excess Weapons Plutonium Burner
  • In Design Phase in Russia
  • Direct Cycle
  • Start of Construction - 2007
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23

High Temperature Test Reactor

Japan

  • 40 MWth Test Reactor
  • First Critical 1999
  • Prismatic Core
  • Intermediate Heat Exchanger
  • Currently in Testing for Power Ascension
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24

High Temperature Test Reactor

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SLIDE 25

25

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26

High Temperature Reactor

China

  • 10 MWth - 4 MWe Electric Pebble Bed
  • Under Construction
  • Initial Criticality Dec 2000
  • Intermediate Heat Exchanger - Steam Cycle
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SLIDE 27

27

HTR- 10 China First Criticality Dec.1, 2000

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28

Modular Pebble Bed Reactor

MIT/INEEL

  • Pebble Bed Design
  • 120 MWe
  • Intermediate Heat Exchanger

Helium/Helium

  • Similar Core Design to ESKOM
  • Balance of Plant Different
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29

Project Objective

Develop a sufficient technical and economic basis for this type of reactor plant to determine whether it can compete with natural gas and still meet safety, proliferation resistance and waste disposal concerns.

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30

Modular High Temperature Pebble Bed Reactor

  • 110 MWe
  • Helium Cooled
  • “Indirect” Cycle
  • 8 % Enriched Fuel
  • Built in 2 Years
  • Factory Built
  • Site Assembled
  • On-line Refueling
  • Modules added to

meet demand.

  • No Reprocessing
  • High Burnup 90,000

MWd/MT

  • Direct Disposal of

HLW

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31

What is a Pebble Bed Reactor ?

  • 360,000 pebbles in core
  • about 3,000 pebbles

handled by FHS each day

  • about 350 discarded daily
  • one pebble discharged

every 30 seconds

  • average pebble cycles

through core 15 times

  • Fuel handling most

maintenance-intensive part

  • f plant
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SLIDE 32

Fuel Sphere Half Section Coated Particle Fuel

  • Dia. 60mm
  • Dia. 0,92mm

Dia.0,5mm 5mm Graphite layer Coated particles imbedded in Graphite Matrix

Pyrolytic Carbon Silicon Carbite Barrier Coating Inner Pyrolytic Carbon Porous Carbon Buffer

40/1000mm 35/1000 40/1000mm 95/1000mm

Uranium Dioxide

FUEL ELEM ENT DESIGN FOR PBM R

32

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SLIDE 33

33

Core Neutronics

  • Helium-cooled, graphite

moderated high-temp reactor

  • ~360,000 fuel balls in a

cylindrical graphite core

  • central graphite reflector
  • graphite fuel balls added and

removed every 30 s

  • recycle fuel balls up to 15

times for high burnup

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SLIDE 34

34

MPBR Side Views

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SLIDE 35

35

MPBR Core Cross Section

A Pebble Bed Core B Pebble Deposit Points C Inner Reflector D Outer Reflector E Core Barrel F Control Rod Channels G,H Absorber Ball Channels I Pebble Circulation Channels J Helium Flow Channels K Helium Gap L Pressure Vessel

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SLIDE 36

36

Reactor Unit

Helium Flowpath

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37

Fuel Handling & Storage System

Fuel/Graphite Discrimination system Damaged Sphere Container Graphite Return Fresh Fuel Container Fuel Return Spent Fuel Tank

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SLIDE 38

38

Fuel Handling System

Reactor Vessel in this Area - Not shown Fresh Fuel Storage Used Fuel Storage Tanks

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SLIDE 39

39

MPBR Specifications

Thermal Power 250 MW Core Height 10.0 m Core Diameter 3.5 m Pressure Vessel Height 16 m Pressure Vessel Diameter 5.6 m Number of Fuel Pebbles 360,000 Microspheres/Fuel Pebble 11,000 Fuel UO2 Fuel Pebble Diameter 60 mm Fuel Pebble enrichment 8% Uranium Mass/Fuel Pebble 7 g Coolant Helium Helium mass flow rate 120 kg/s (100% power) Helium entry/exit temperatures 520oC/900oC Helium pressure 80 bar Mean Power Density 3.54 MW/m3 Number of Control Rods 6 Number of Absorber Ball Systems 18

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40

Features of Current Design

Three-shaft Arrangement Power conversion unit 2.96 Cycle pressure ratio 900°C/520°C Core Outlet/Inlet T 126.7 kg/s Helium Mass flowrate 48.1% (Not take into account cooling IHX and HPT. if considering, it is believed > 45%) Plant Net Efficiency 120.3 MW Net Electrical Power 132.5 MW Gross Electrical Power 250 MW Thermal Power

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41

Indirect Cycle with Intermediate Helium to Helium Heat Exchanger

Current Design Schematic

Generator

522.5°C 7.89MPa 125.4kg/s 509.2°C 7.59MPa 350°C 7.90MPa

Reactor core

900°C 7.73MPa 800°C 7.75MPa 511.0°C 2.75MPa 96.1°C 2.73MPa 69.7°C 8.0MPa 326°C 105.7kg/s 115 °C 1.3kg/s 69.7°C 1.3kg/s 280 °C 520°C 126.7kg/s

Circulator HPT

52.8MW

Precooler Inventory control Bypass Valve Intercooler IHX Recuperator Cooling RPV

LPT 52.8MW PT 136.9MW 799.2 C 6.44 MPa 719.°C 5.21MPa MPC2 26.1 MW MPC1 26.1MW LPC 26.1 MW HPC 26.1MW 30 C 2.71MPa 69.7 C 4.67MPa

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SLIDE 42

42

Features of Current Design

Three-shaft Arrangement Power conversion unit 2.96 Cycle pressure ratio 900°C/520°C Core Outlet/Inlet T 126.7 kg/s Helium Mass flowrate 48.1% (Not take into account cooling IHX and HPT. if considering, it is believed > 45%) Plant Net Efficiency 120.3 MW Net Electrical Power 132.5 MW Gross Electrical Power 250 MW Thermal Power

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43

1150 MW Combined Heat and Power Station

Turbine Hall Boundary

Admin Training Control Bldg. Maintenance Parts / Tools

10 9 8 7 6 4 2 5 3 1

0 20 40 60 80 100 120 140 160 20 40 60 80 100

Primary island with reactor and IHX Turbomachinery

Ten-Unit VHTR Plant Layout (Top View)

(distances in meters)

Equip Access Hatch Equip Access Hatch Equip Access Hatch

Oil Refinery Hydrogen Production

Desalinization Plant VHTR Characteristics

  • Temperatures > 900 C
  • Indirect Cycle
  • Core Options Available
  • Waste Minimization
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44

Modularity Progression

  • Conventional Nuclear Power Systems
  • Assembled on site
  • Component-level transportation
  • Extensive Site Preparation
  • Advanced Systems
  • Mass Produced / “Off the Shelf” Designs
  • Construction / Assembly Still Primarily on Site
  • MPBR
  • Mass Produced Components
  • Remote Assembly / Simple Transportation &

Construction This is different than other Generation IV approaches in that modularity is the objective which means smaller units.

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SLIDE 45

45

MPBR Modularity Plan

  • Road- Truck / Standard-Rail Transportable

– 8 x 10 x 60 ft. 100,000 kg Limits

  • Bolt-together Assembly

– Minimum labor / time on site required – Minimum assembly tools – Goal: Zero Welding

  • Minimum Site Preparation

– BOP Facilities designed as “Plug-and-Play” Modules – Single Level Foundation – System Enclosure integrated into modules

  • ASME Code compliant

– Thermal expansion limitations – Code material limitations

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SLIDE 46

46

Design Elements

  • Assembly
  • Self-locating Space-frame Contained Modules and

Piping.

  • Bolt-together Flanges Join Module to Module
  • Space-frame Bears Facility Loads, No Additional

Structure

  • Transportation / Delivery
  • Road-mobile Transportation Option

– Reduces Site Requirements (Rail Spur Not Required)

  • Module Placement on Site Requires Simple Equipment
  • Footprint
  • Two Layer Module Layout Minimizes Plant Footprint
  • High Maintenance Modules Placed on Upper Layer
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SLIDE 47

47

Top Down View of Pebble Bed Reactor Plant

IHX Module Reactor Vessel Recuperator Module Turbogenerator HP Turbine MP Turbine LP Turbine Power Turbine HP Compressor MP Compressor LP Compressor Intercooler #1 Intercooler #2 Precooler ~77 ft. ~70 ft. Plant Footprint

TOP VIEW WHOLE PLANT

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48

Total Modules Needed For Plant Assembly (21): Nine 8x30 Modules, Five 8x40 Modules, Seven 8x20 Modules Six 8x30 IHX Modules Six 8x20 Recuperator Modules 8x30 Lower Manifold Module 8x30 Upper Manifold Module 8x30 Power Turbine Module 8x40 Piping & Intercooler #1 Module 8x40 HP Turbine, LP Compressor Module 8x40 MP Turbine, MP Compressor Module 8x40 LP Turbine, HP Compressor Module 8x40 Piping and Precooler Module 8x20 Intercooler #2 Module

PLANT MODULE SHIPPING BREAKDOWN

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SLIDE 49

49

Concept

  • Modular Construction

– Space-frame modules

  • Stackable
  • Self-aligning
  • Pre-constructed off-site

– Minimal Assembly On-Site

  • Connect Flanges / Fluid Lines /

Utilities

  • Pre-Assembled Control Facilities
  • Distributed Production

– Common, Simple Module Design – Minimizes Transportation Req. – Eliminates Manufacturing Capital Expense – Module Replacement Instead of Repair—Modules Returned to Fabricator

  • Road-mobile Transportation

– Reduces Cost—Construction of Rail Spur / Canal Not Required – Reduces Location Requirements

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SLIDE 50

Present Layout

Reactor Vessel IHX Vessel High Pressure Turbine Low Pressure Turbine Compressor (4) Power Turbine Recuperator Vessel 50

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51

Detail of Connecting Piping

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SLIDE 52

52

17.5 m 32 m

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SLIDE 53

Plant With Space Frames

53

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SLIDE 54

54

2.5 m 10 m

Upper IHX Manifold in Spaceframe

3 m

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SLIDE 55

55

Distributed Production Concept

“MPBR Inc.”

Space-Frame Specification

Component Fabricator #1

e.g. Turbine Manufacturer

Component Fabricator #N

e.g. Turbine Manufacturer

Component Design

MPBR Construction Site

Site Preparation Contractor Assembly Contractor

S i t e a n d A s s e m b l y S p e c i f i c a t i

  • n

s Management and Operation

Labor Component Transportation Design Information

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SLIDE 56

Turbine Hall Boundary

Admin Training Control Bldg. Maintenance Parts / Tools

10 9 8 7 6 4 2 5 3 1

0 20 40 60 80 100 120 140 160 20 40 60 80 100

Primary island with reactor and IHX Turbomachinery

Ten-Unit MPBR Plant Layout (Top View)

(distances in meters)

Equip Access Hatch Equip Access Hatch Equip Access Hatch

56

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SLIDE 57

57

Safety Advantages

  • Low Power Density
  • Naturally Safe
  • No melt down
  • No significant

radiation release in accident

  • Demonstrate with

actual test of reactor

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58

“Naturally” Safe Fuel

  • Shut Off All Cooling
  • Withdraw All Control Rods
  • No Emergency Cooling
  • No Operator Action
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SLIDE 59

59

Safety

  • LOCA Analysis Complete - No Meltdown
  • Air Ingress now Beginning focusing on

fundamentals of phenomenon

  • Objectives
  • Conservative analysis show no “flame”
  • Address Chimney effect
  • Address Safety of Fuel < 1600 C
  • Use Fluent for detailed modeling of RV
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60

The Prediction of the Air Velocity (By Dr. H. C. No)

Fig-14: Trends of maximum temperature for 0, 2, 4, 6 m/s of air velocity in the air gap region

200 400 600 800 1000 1200 1400 1600 1800 30 60 90 120 150 180 210 Time (hr) Temperature (C)

Hot-Point Temperature of the core(0m/s) Hot-Point Temperature of the Vessel (0m/s) Hot-Point Temperature of the Concrete Wall (0m/s) Hot-Point Temperature of the Core (2m/s) Hot-Point Temperature of the Vessel (2m/s) Hot-Point Temperature of the Concrete Wall (2m/s) Hot-Point Temperature of the Core (6m/s) Hot-Point Temperature of the Vessel (6m/s) Hot-Point Temperature of the Concrete Wall (6m/s) Limiting Temperature for the Vessel Limiting Temperature for the Containment

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SLIDE 61

61

Air I ngress Fundament als

Air/Cox Out

Vary Choke Flow

Graphite Lower Reflector Air In

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SLIDE 62

62

Preliminary Conclusions Air Ingress

For an open cylinder of pebbles:

  • Due to the very high resistance through the pebble

bed, the inlet air velocity will not exceed 0.08 m/s.

  • The negative feedback: the Air inlet velocity does

not always increase when the core is heated up. It reaches its peak value at 300 °C.

  • Preliminary combined chemical and chimney

effect analysis completed - peak temperatures about 1670 C.

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SLIDE 63

M PBR BUSBAR G ENERATIO N CO STS (‘92$)

Reactor Therm al Pow er (M W t) 10 x 250 N et Efficiency (% ) 45.3% N et Electrical Rating (M W e) 1100 Capacity Factor (% ) 90 Total Overnight Cost (M $) 2,046 Levelized Capital Cost ($/kW e) 1,860 Total Capital Cost (M $) 2,296 Fixed Charge Rate (% ) 9.47 30 year level cost (M $/YR): Levelized Capital Cost 217 A nnual O&M Cost 31.5 Level Fuel Cycle Cost 32.7 Level Decom m issioning Cost 5.4 Revenue R equirem ent 286.6 Busbar Cost (m ill/kW h): Capital 25.0 O&M 3.6 FU EL 3.8 DECOM M 0.6

TO TA L 33.0m ills/kwhr

This is the number that counts

This number is important but not not as important as this number

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SLIDE 64

I NCOME DURI NG CONSTRUCTI ON ?

G raph for Incom e D uring C

  • nstruction

60,000 30,000 40 80 120 160 200 240 280 320 360 400 Tim e (W eek) Incom e D uring C

  • nstruction : M
  • st

Lik l D

  • llars/W

eek

likely

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SLIDE 65

65

Generating Cost Generating Cost

PBMR vs. AP600, AP1000, CCGT and Coal PBMR vs. AP600, AP1000, CCGT and Coal

(Comparison at 11% IRR for Nuclear Options, 9% for Coal and CCGT (Comparison at 11% IRR for Nuclear Options, 9% for Coal and CCGT1

1)

)

(All in (All in ¢ ¢/kWh) /kWh)

AP1000 @ AP1000 @ Coal Coal2

2

CCGT @ Nat. Gas = CCGT @ Nat. Gas = 3

3

AP600 AP600 3000Th 3000Th 3400Th 3400Th PBMR PBMR ‘ ‘Clean Clean’ ’ ‘ ‘Normal Normal’ ’ $3.00 $3.00 $3.50 $3.50 $4.00 $4.00 Fuel Fuel 0.5 0.5 0.5 0.5 0.5 0.5

0.48 0.48

0.6 0.6 0.6 0.6 2.1 2.45 2.8 2.1 2.45 2.8 O&M O&M 0.8 0.52 0.46 0.8 0.52 0.46 0.23

0.23

0.8 0.8 0.6 0.6 0.25 0.25 0.25 0.25 0.25 0.25 Decommissioning Decommissioning 0.1 0.1 0.1 0.1 0.1 0.1 0.08 0.08

  • Fuel Cycle

Fuel Cycle 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

  • _

_

  • _

_

  • _

_ Total Op Costs Total Op Costs 1.5 1.22 1.16 1.5 1.22 1.16 0.89

0.89

1.4 1.4 1.2 1.2 2.35 2.70 3.05 2.35 2.70 3.05 Capital Recovery Capital Recovery 3.4 3.4 2.5 2.5 2.1 2.1 2.2 2.2 2.0 2.0 1.5 1.5 1.0 1.0 1.0 1.0 1.0 1.0 Total Total 4.9 3.72 3.26 4.9 3.72 3.26 3.09

3.09

3.4 3.4 2.7 2.7 3.35 3.70 4.05 3.35 3.70 4.05

1 1 All options exclude property taxes

All options exclude property taxes

2 2 Preliminary best case coal options:

Preliminary best case coal options: “ “mine mouth mine mouth” ” location with $20/ton coal, 90% capacity factor & 10,000 BTU/kW location with $20/ton coal, 90% capacity factor & 10,000 BTU/kWh heat rate h heat rate

3 3 Natural gas price in $/million Btu

Natural gas price in $/million Btu

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SLIDE 66

66

Next Generation Nuclear Plant NGNP

  • High Temperature Gas Reactor (either pebble
  • r block)
  • Electricity and Hydrogen Production Mission
  • Built at the Idaho National Laboratory
  • No later than 2020 (hopefully 2013)
  • Research and Demonstration Project
  • Competition to begin shortly to decide which

to build

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SLIDE 67

67

Technical Challenges

  • Fuel is the safety system - need to prove that fuels
  • perating at these and higher temperatures don’t

fail.

  • Develop high temperature gas safety analysis

codes that are verified and validated

  • Above 950 C huge materials challenges
  • Graphite properties need to be better understood at

high temperatures and irradiation.

  • Want to make hydrogen either thermo-chemically
  • r with high temperature electrolysis. - 900 to

1000 C

  • Thermo-chemical production of hydrogen in lab.
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SLIDE 68

68

There Are Families of Thermochemical Cycles

03-112

Sulfur Iodine

(Both sides)

Ispra Mark 13 Westinghouse

Heat Heat Reject Heat Oxygen Hydrogen Water

850 C

  • 450 C
  • H O
2

H2 I2 SO , H O

2 2

O2 H2

4

SO HI I + SO

2 2 2

+ 2H O Br + SO

2 2 2

+ 2H O H SO

2 4

H2

3

O + SO H2

2 2

O + SO + ½O 2HI + H2

4

SO 2HBr + H2

4

SO H2

2

+ I 2HI 120 C

  • 77 C
  • Hydrogen

H2 Electrolysis SO2

2

+ 2H O H2

4 2

SO + H Heat Reject Heat Oxygen Water 700 C

  • H O
2

SO , H O

2 2

SO , H O

2 2

O2 H SO

2 4

Membrane Separation H2

3

O + SO H2

2 2

O + SO + ½O Reject Heat Hydrogen 77 C

  • Br2

H2 Br2 Electrolysis H2

2

+ Br 2HBr HBr H2

4

SO H2

4

SO

Inorganic Membrane

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SLIDE 69

69

Hydrogen Generation Options

  • Sulfur Iodine S/I Process - three T/C reactions

H2SO4 SO2 + H2O + .5O2 (>800°C heat required) I2 + SO2 +2H2O 2HI + H2SO4 (200°C heat generated) 2HI H2 + I2 (>400°C heat required)

  • Westinghouse Sulfur Process - single T/C reaction

H2SO4 SO2 + H2O + .5O2 (>800°C heat required) 2H2O + SO2 H2 + H2SO4 (electrolytic at 100°C using HTGR electricity)

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SLIDE 70

70

Summary of H2 Production Efficiencies

Efficiencies of Various H2 Routes vs. Temperature

0% 10% 20% 30% 40% 50% 250 450 650 850 1050 Available Temperature (°C) Thermal Efficiency

LWR Electrolysis HTR Electrolysis S/I H2 Generation LWR SOEC HTR SOEC Westinghouse Process

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SLIDE 71

71

HTGR (assumed as PMBR)– Westinghouse Process Interface

  • 0.25 mile separation
  • f nuclear and H2

plant

  • Circulates H2SO4 and

products from the reactor at low temperatures (single chemical reaction)

  • Single heat

transmission required

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SLIDE 72

72

Intermediate Heat Exchanger (IHX) Installed In Hot Pipe for PBMR NGNP

Intermediate Heat Exchanger Pipes for Intermediate Helium Loop

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SLIDE 73

73

So What Does the Future Look Like ?

Turbine Hall Boundary

Admin Training Control Bldg. Maintenance Parts / Tools

10 9 8 7 6 4 2 5 3 1

0 20 40 60 80 100 120 140 160 20 40 60 80 100

Primary island with reactor and IHX Turbomachinery

Ten-Unit VHTR Plant Layout (Top View)

(distances in meters)

Equip Access Hatch Equip Access Hatch Equip Access Hatch

For 1150 MW Combined Heat and Power Station

Oil Refinery Hydrogen Production

Desalinization Plant VHTR Characteristics

  • Temperatures > 900 C
  • Indirect Cycle
  • Core Options Available
  • Waste Minimization
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SLIDE 74

74

Project Overview

  • Fuel Performance
  • Fission Product Barrier

(silver migration)

  • Core Physics
  • Safety

Loss of Coolant Air Ingress

  • Balance of Plant Design
  • Modularity Design
  • Intermediate Heat

Exchanger Design

  • Core Power Distribution

Monitoring

  • Pebble Flow Experiments
  • Non-Proliferation
  • Safeguards
  • Waste Disposal
  • Reactor Research/

Demonstration Facility

  • License by Test
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SLIDE 75

75

Fuel Performance Model

  • Detailed modeling of fuel kernel
  • Microsphere
  • Monte Carlo Sampling of Properties
  • Use of Real Reactor Power Histories
  • Fracture Mechanics Based
  • Considers Creep, stress, strains, fission

product gases, irradiation and temperature dependent properties.

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SLIDE 76

76

Barrier Integrity

  • Silver Diffusion observed in tests @ temps
  • Experiments Proceeding with Clear

Objective - Understand phenomenon

  • Palladium Attack Experiments Underway
  • Zirconium Carbide being tested as a

reference against SiC.

  • Focus on Grain SiC Structure Effect
  • Will update model with this information
slide-77
SLIDE 77

77

Core Physics

  • Basic tool Very Special Old Programs (VSOP)
  • Developing MNCP Modeling Process
  • Tested Against HTR-10 Benchmark
  • Tested Against ASTRA Tests with South

African Fuel and Annular Core

  • VSOP Verification and Validation Effort

Beginning

  • Working on International Benchmark
slide-78
SLIDE 78

78

MIT Nuclear Engineering Departm ent

HTR-10 MCNP4B Model

12 Reactor TRISO fuel particle Core Fuel sphere Core lattice

slide-79
SLIDE 79

79

Safety

  • LOCA Analysis Complete - No Meltdown
  • Air Ingress benchmarking with FLUENT

CFD code Japanese and German Experiments

  • Objectives
  • Conservative analysis show no “flame”
  • Address Chimney effect
  • Address Safety of Fuel < 1600 C
  • Use Fluent for detailed modeling of RV
slide-80
SLIDE 80

Massachusetts Institute of Technology Department of Nuclear Engineering

Advanced Reactor Technology Pebble Bed Project

MPBR-5

slide-81
SLIDE 81

81

Verify the Chemical Model (FLUENT 6.0)

slide-82
SLIDE 82

82

The Detailed Model in Progress

slide-83
SLIDE 83

83

Extrinsic Safeguards System for Pebble Bed Reactors

Waste Package Fresh Fuel Room Scrap Waste Can

Typical Waste Storage Room

slide-84
SLIDE 84

84

Video Demo

19.mpg 20.mpg 21.mpg

22.mpg

23.mpg

slide-85
SLIDE 85

MI T’s Proj ect I nnovat ions

  • Advanced Fuels
  • Tot ally modular - build in a f act ory

and assemble at t he sit e

  • Replace component s inst ead of repair
  • I ndirect Cycle f or Hydrogen

Generat ion f or f uel cells & t ransport at ion

  • Advanced comput er aut omat ion
  • Demonst rat ion of saf et y t est s
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SLIDE 86

86

Collaborative Research Areas

  • Air Ingress
  • Accident Performance
  • f TRISO Fuel
  • Water Ingress
  • Burnup Measurements
  • Power Distribution

Measurements

  • Graphite Lifetime
  • Defueling Systems
  • Verification of

Computer Codes - VSOP, Tinte

  • Xenon Effects
  • Modeling of Pebble

Flow

  • Mixing in Lower

Reflector

slide-87
SLIDE 87

87

Research Areas Continued

  • Blowdown Impacts
  • Release Models
  • Break Spectrum
  • Water Ingress
  • Seismic Impacts
  • Post Accident

Recovery

  • “License By Test”
  • Containment
  • Terrorist Impacts
  • Burning Potential
  • Advanced I&C -

Computer Control

  • Safeguards
  • International

Standards

  • Materials - ASME
slide-88
SLIDE 88

88

MIT Projects on Advanced Reactors Technology

Coolant Near Term Long Term Core Design Options High Burnup Thorium Fuel Annular Fuel Pressure Tube Water IRIS Gas Pebble Bed Reactor Modular Fast Gas-Cooled- Gas Turbine Lead Actinide Burning Reactor Turbine Cycle Options Helium Indirect Cycle High Temperature for H2 Production CO2 Super Critical CO2

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SLIDE 89

89

Summary

  • Nuclear Energy is

coming back

  • Global Environmental

Issues are worrisome

  • Plenty of research

challenges in NGNP and Generation IV

  • It is a good time to be

a nuclear engineer !