External Thermal Insulation Composite Systems (ETICS) Reaction to - - PowerPoint PPT Presentation

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External Thermal Insulation Composite Systems (ETICS) Reaction to - - PowerPoint PPT Presentation

External Thermal Insulation Composite Systems (ETICS) Reaction to Fire 27 June 2013 Frankfurt, Germany 1 ETICS and Reaction to Fire European Fire Academy: Round Table Frankfurt 27/06/2013 Ralf Pasker 1 The European Association for


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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 1

External Thermal Insulation Composite Systems (ETICS) Reaction to Fire

27 June 2013 Frankfurt, Germany

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 2

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The European Association for ETICS - EAE

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 3

  • External Thermal Insulation Composite System
  • Delivered as a kit (set of components from one

manufacturer)

  • Used for new build and refurbishment
  • ETAG 004: European Technical Approval Guideline

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THE EUROPEAN ASSOCIATION FOR ETICS - EAE

What is an ETICS?

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 4

The European Association for External Thermal Insulation Composite Systems (ETICS) is the umbrella associaton of

  • 11 national ETICS associations;
  • 4 European associations of leading suppliers

(insulation materials); and

  • 1 supporting company member.

EAE represents about 85 % of Europe‘s ETICS market.

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THE EUROPEAN ASSOCIATION FOR ETICS - EAE

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 5

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THE EUROPEAN ASSOCIATION FOR ETICS - EAE

Ordinary members

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 6

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THE EUROPEAN ASSOCIATION FOR ETICS - EAE

Extraordinary members

  • EJOT Building Fasteners
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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 7

1

THE EUROPEAN ASSOCIATION FOR ETICS - EAE

EAE Board 1. President Lothar Bombös, Fachverband WDVS (Germany), Sto 2. Vice President Ruud van Eersel, IVP (Belgium), Caparol 3. Budget Affairs Dominique Delassus, G2M (France), Parex 4. Marketing Affairs Werther Colonna, Cortexa (Italy), Gruppo IVAS 5. Technical Affairs

  • Dr. Clemens Hecht, QG Wärmedämm-

systeme (Austria) Truly European

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 8

1

THE EUROPEAN ASSOCIATION FOR ETICS - EAE

Organogram European Association for ETICS

5 extraordinary members

Sector associations/supporting company membes

Board

Lothar Bombös, Germany Ruud van Eersel, Belgium DominiqueDelassus, France Werther Colonna, Italy

  • Dr. Clemens Hecht, Austria

11 ordinary members

National ETICS associatons

Management

  • Dr. Wolfgang Setzler

Ralf Pasker Carmen Franke

Marketing Committee

Chairman: Gino Gaillaert (BE)

Technical Committee

Chairman: Federico Tedeschi (IT)

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 9

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THE EUROPEAN ASSOCIATION FOR ETICS - EAE

Major objectives

  • Cross-border exchange of experiences

and common efforts to further develop the use of ETICS in new built and thermal renovation of building stock: One strong voice for ETICS in Europe!

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 10

1

THE EUROPEAN ASSOCIATION FOR ETICS - EAE

Quality of planning Quality of components Quality of the system Quality of execution

Quality of ETICS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 11

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European ETICS Market: Facts & Figures

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 12

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EUROPEAN ETICS MARKET: SIZE BY REGION (2011)

18/03/2013

Nothern Europe ≈ mil. 1.5 m² Western Europe ≈ mil. 13.0 - 15.0 m² Southern Europe ≈ mil. 19.0 – 20.0 m² South-East Europe ≈ mil. 6.5 – 7.5 m² Central Europe ≈ mil. 120 - 130 m²

Source: WSM/EAE/estimation

In total ≈ mil. 160 - 174 m²

≈ 8 % ≈ 12 % ≈ 4 % ≈ 75 % ≈ 1 %

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 13

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EUROPEAN ETICS MARKET: SHARE OF INSULATION MATERIALS (2011)

18/03/2013

Nothern Europe EPS ≈ 70% MW ≈ 23% Western Europe EPS ≈ 82% MW ≈ 11% Southern Europe EPS ≈ 88% MW ≈ 9% South-East Europe EPS ≈ 60 % MW ≈ 25 % Central Europe EPS ≈ 84% MW ≈ 12%

Source: WSM/EAE/estimation

In total EPS ≈ 82 - 83% MW ≈ 11 - 12% Others* ≈ 5 - 7%

*PF, PU, CG, XPS, WF, WW, …

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 14

  • Average thickness in Germany: 126 mm (2012)
  • Young markets catch up rapidly

Source: Fachverband WDVS (Germany)

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EUROPEAN ETICS MARKET: INSULATION THICKNESS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 15

The EU‘s 20-20-20 policy

to be implemented by 2020

European political objectives for 2020:

  • Reduction of GHG emission by 20%;
  • Reduction of energy consumption by

20%;

  • Increase the share of renewable

energy generation to 20%.  National roadmaps to improve energy efficiency

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EUROPEAN ETICS MARKET: POLITICAL OBJECTIVES

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 16

  • Greatest leverage: Reduction of energy consumption of building stock
  • Potential: savings of 700 bil. TWh – especially reduction of heating energy

2

EUROPEAN ETICS MARKET: ROLE OF ENERGY EFFICIENCY

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 17

3

ETICS and Reaction to Fire

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 18

3.0

General remarks

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 19

Reaction to Fire – historical development

  • Increasing insulation thickness

– Before 2005 insulation thicknesses > 100 mm rare – New energy legislation + increasing energy costs: increasing average thicknesses

  • ETICS industry (2006)

– Series of tests to further improve fire safety – Large-scale tests and natural tests (real estates)

  • Result

– Introduction of fire barriers to ETICS with combustible insulation

3.0

GENERAL REMARKS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 20

Fire scenarios for facades

  • 1. Brand eines

benachbarten Gebäudes

  • 3. Brand innerhalb

eines Gebäudes

  • 2. Brand außerhalb

des Gebäudes

Strahlung

Fire in the neighbourhood Fire attack from

  • utside (in front of

the facade) Fire attack from the interior (rooms)

3.0

GENERAL REMARKS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 21

Typical situation: fire starts in a single room (pictures: no insulation at all)

After 12 minutes „flash-over“ 1st floor After 20 minutes „flash-over“ 2nd floor After 25 minutes

3.0

GENERAL REMARKS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 22

3.1

Reaction to Fire without fire barriers

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 23

Reaction to fire without additional fire barriers

100 mm EPS 15 Rendering after testing 100 mm EPS 15 Insulation after rendering was stripped  RTF acceptable

3.1

REACTION TO FIRE WITHOUT FIRE BARRIERS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 24

Dämmstoff Armierungsschicht mit Gewebe Oberputz

Phase 3:

„Blähdruck“ Polystyrolschmelze

Reaction to fire without additional fire barriers

3.1

REACTION TO FIRE WITHOUT FIRE BARRIERS

  • Increasing pressure inside the ETICS

(heated air, pyrolysis gas)

  • Pyrolysis gas escapes through the

rendering

  • Organic content of rendering burns
  • Lintel deformation
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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 25

3.2

Solutions – two options

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 26

3.2

SOLUTIONS – TWO OPTIONS

Fire barriers in EPS-ETICS: two options

Strips of mineral wool above each single lintel Prevention of fire-attack to insulation layer Uninterupted strips at floor level To stop fire-attack at every second floor level

  • ptions

Additional measures required in case of window shades and windows installed in front of solid wall structure No additional measures required in case of window shades and windows installed in front of solid wall structure

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 27

3.3

Option 1: fire barriers above openings

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 28

Ansicht

 300  200  300

Schnitt

 200 Sturzdämmung

MW EPS

  • Betonsturz -

 200

EPS MW

 200

Standard application without window shades and without window frames within insulation layer Special application in case of window shades and without window frames within insulation layer

3.3

OPTION 1: FIRE BARRIERS ABOVE OPENINGS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 29

.

200 mm EPS 15 Rendering after testing 200 mm EPS 15 Insulation after removal of rendering

3.3

OPTION 1: FIRE BARRIERS ABOVE OPENINGS

Reaction to fire with additional fire barriers (lintel)

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 30

3.4

Option 2: surrounding fire barriers

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 31

3.4

OPTION 2: SURROUNDING FIRE BARRIERS

Fire tests Bad Salzungen/Germany

  • December 2006
  • Real building

 Supervised by German approval body DIBt and fire brigades

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 32

3.4

OPTION 2: SURROUNDING FIRE BARRIERS

Fire tests Bad Salzungen/Germany

  • Test szenario

– Fire in one room next to the facade with flames through the window opening after fash-over

  • Facade cladding

– Bonded ETICS with flame retardand EPS (Germany: PS20, class B1) and organic rendering

  • Fire barrrier

– Horizontal strips made from mineral wool

  • r PUR/PIR with 20 mm EPS facing)
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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 33

100 200 300 400 500 600 700 800 900 1000 10 20 30 40 50 60 70 80 90 100 Zeit [min] Tem pera tur [ °C ] Fk3 °C Fk4 °C Fk5 °C ETK °C

3.4

Thermal load caused by test fire

Room:

  • Floor area: 9-12 m2; heigth: 2.5 m
  • Windows: 0.9 m (1.7 m x 1.4 m)

Fire load:

  • 375 kg (resp. 475 kg) wood plus 40 – 50 l Isopropanol
  • Equals 723 – 772 MJ/m2

Ventilation:

  • Window completely open plus simulation of circulation

by fan Fire attacks:

  • Room: 35 minutes of total fire
  • Facade:

– flash-over after 5 minutes (flames out of window

  • pening)

  • Max. heigth of flames: 4 m

– Duration of direct flame attacks: 35 minutes

OPTION 2: SURROUNDING FIRE BARRIERS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 34

ETICS with 200 mm EPS insulation + surrounding fire barrier right above the window (0.5 m)

.: After the test: Rendering at lintel area

  • pened; fire reached next

floor level via window After removal of rendering: Fire barrier made from PU (with 20 mm EPS facing) still in place During total fire: flames reach lintel of the window above (next floor level)

3.4

OPTION 2: SURROUNDING FIRE BARRIERS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 35

ETICS with 200 mm EPS insulation and MW fire barrier 3.5 m above the window

3.4

OPTION 2: SURROUNDING FIRE BARRIERS

.: After the test: Rendering at lintel area

  • pened; fire reached next

floor level via window After removal of rendering: Fire barrier made from MW still in place During total fire: flames reach lintel of the window above (next floor level)

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 36

Combination of fire-barriers

3.4

OPTION 2: SURROUNDING FIRE BARRIERS

Details for design and execution of ETICS

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 37

Details for design and execution of ETICS Fire walls: to be covered with non- combustible insulation material

3.4

OPTION 2: SURROUNDING FIRE BARRIERS

Fire walls: to be covered with non- combustible insulation material

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 38

3.5

Fire from outside

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 39

Fire attack from outside: plinth situation

Car parking Waste container

Situation with fire at plinth areas:

  • Immediate flame attacks on the ETICS
  • Flames will reach windows at facades with and

without insulation

3.5

FIRE FROM OUTSIDE

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 40

Fire caused by 2 motor bikes in front of the facade

  • Ground floor and first floor immediately affected
  • Due to tremendous heat windows burst up to the

forth floor

  • Smoke in appartments
  • ETICS with non-combustible insulation

3.5

FIRE FROM OUTSIDE

Fire incident in Hamburg/Germany 27/04/2012

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 41

Ignition of two waste containers right in front of the facade

Bonded ETICS with 100 mm EPS insulation and organic render system; without plinth (= open from below)  No serious damages despite application mistake

3.5

FIRE FROM OUTSIDE

Fire test of fire brigade in Graz/Austria in September 2007

Only local damages

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 42

4

Conclusion

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 43

Test results show:

  • Organic content of render systems burns in a very

limited area of the facade and does not support vertical or horizonal extension of the original fire

  • Original flame is not enlarged significantly
  • No or limited risk of droplets

„Approved ETICS properly installed and maintained are safe in use“ (German parliamentary commission involved in investigation of fire safety of EPS-ETICS)

  • Further tests regarding reaction to fire of plinths
  • Evaluation of improvements on construction sites
  • ETICS industry takes fire safety seriously
  • Adaption of latest results
  • Open for exchange of experirence

4

CONCLUSION

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ETICS and Reaction to Fire ● European Fire Academy: Round Table Frankfurt ● 27/06/2013 ● Ralf Pasker 44

Thank you for your attention!

www.ea-etics.com