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INSULATION , A CRTICAL COMPONENT OF INSULATION , A CRTICAL COMPONENT OF HIGH HIGH- -PERFORMANCE BUILDINGS PERFORMANCE BUILDINGS The Importance of The Importance of The Importance of The Importance of Mechanical Insulation Mechanical


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The Importance of The Importance of

INSULATION , A CRTICAL COMPONENT OF INSULATION , A CRTICAL COMPONENT OF HIGH HIGH-

  • PERFORMANCE BUILDINGS

PERFORMANCE BUILDINGS

The Importance of The Importance of Mechanical Insulation Mechanical Insulation

High High Performance Insulation: Increasing Energy Efficiency Protecting Performance Insulation: Increasing Energy Efficiency Protecting High High-Performance Insulation: Increasing Energy Efficiency, Protecting Performance Insulation: Increasing Energy Efficiency, Protecting the Environment, Creating Jobs, and Stimulating our Economy the Environment, Creating Jobs, and Stimulating our Economy

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NASEO May 19, 2010 Webinar NASEO May 19, 2010 Webinar

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An Unprecedented Alliance An Unprecedented Alliance

May 2009 May 2009 National Insulation Association and International National Insulation Association and International Association of Heat and Frost Insulators and Allied Workers Association of Heat and Frost Insulators and Allied Workers

With the changes in our nation’s capital and the economy, NIA and the International recognize an unprecedented opportunity to help our nation move toward energy efficiency and independence

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unprecedented opportunity to help our nation move toward energy efficiency and independence, protecting the environment, and job creation/preservation.

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Defining Mechanical Insulation Defining Mechanical Insulation

MECHANICAL INSULATION MECHANICAL INSULATION encompasses all thermal, encompasses all thermal, acoustical, and personnel and life acoustical, and personnel and life safety requirements in safety requirements in Industrial Industrial y q y q and and Commercial Commercial Building Building applications: applications:

> Mechanical piping and equipment > Mechanical piping and equipment > Mechanical piping and equipment, > Mechanical piping and equipment, hot and cold applications hot and cold applications > Heating, Ventilation & Air > Heating, Ventilation & Air Conditioning (HVAC) applications Conditioning (HVAC) applications > Refrigeration and other low > Refrigeration and other low -

  • temperature piping and equipment

temperature piping and equipment applications applications

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Mechanical Insulation

Saving Energy, Protecting the Environment, Creating Jobs

Private Sector Industrial Market Commercial Market Government Sector

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Mechanical Insulation Mechanical Insulation

Industry Segments Industry Segments y g y g Commercial, HVAC & Industrial Commercial, HVAC & Industrial

Schools Retail & Wholesale Industry Pulp & Paper Industry Food Processing Schools Education Sector Hospitals Healthcare Sector District Heating Manufacturing Petroleum Industry Multi‐Family Residences Power & Process Industries Office Buildings Entertainment Industry Chemical Industry

OEM, Marine, Cryogenic, Refractory, Metal Building OEM, Marine, Cryogenic, Refractory, Metal Building

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The Importance of Insulation

M h i l i l ti i th “R d “R d Mechanical insulation is the “Rodney “Rodney Dangerfield” Dangerfield” of energy conservation, emission reduction job creation and emission reduction, job creation and many other initiatives!

“No respect” for the potential “No respect” for the potential benefits of mechanical insulation benefits of mechanical insulation

  • r the potential Return on
  • r the potential Return on

Investment (ROI) Investment (ROI) Mechanical insulation is the Mechanical insulation is the “Forgotten Technology “Forgotten Technology” Forgotten Technology Forgotten Technology

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Mechanical insulation is the

“Forgotten Technology “Forgotten Technology”

 The thickness of mechanical insulation has not substantially changed in 20 years  10-30% of all mechanical insulation is missing or damaged within 1-3 years of initial installation

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ASHRAE 90.1 History

4 4 1/2 5

Pipe Insulation

Commercial Sector

2 2 1/2 3 3 1/2 4 tion Thickness, in. 275F/2" NPS 225F/4"NPS 180F/2"NPS 140F/1"NPS

p

1/2 1 1 1/2 2 Insulat 42F/3"NPS 3 1/2 1989 1999 2001 2004 2007 2010 Year 2 2 1/2 3 hickness, in. 275F/2" NPS 225F/4"NPS

HVAC Insulation

1/2 1 1 1/2 Insulation Th 180F/2"NPS 140F/1"NPS 42F/3"NPS 1989 1999 2001 2004 2007 Year

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These are examples of normal occurrences These are examples of normal occurrences

350⁰ F Un-insulated pipe Ice forming due to improper design, installation & maintenance

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Mechanical insulation is the

“Forgotten Technology “Forgotten Technology”

 The thickness of mechanical insulation has not substantially changed in 20 years  10-30% of all mechanical insulation is missing or damaged within 1-3 years of initial installation  C t d li f b ildi d t  Computer modeling programs for buildings do not include specific modifications to adjust for increased mechanical insulation  In a 4-year mechanical engineering program, less than 1 hour is spent on thermal insulation

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WHY IS INSULATION THE FORGOTTEN WHY IS INSULATION THE FORGOTTEN TECHNOLOGY? TECHNOLOGY? TECHNOLOGY? TECHNOLOGY? R d d k l d b h l d t – Reduced knowledge base has led to underutilization and insulation systems being applied but rarely “engineered” applied but rarely engineered – No gauges No monitoring – No monitoring – No computer chip Insulation is normally part of larger – Insulation is normally part of larger mechanical contract – “value engineered” The benefits are instantaneous The benefits are instantaneous The benefits are instantaneous, The benefits are instantaneous, but invisible and taken for granted but invisible and taken for granted

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Putting The Power of Insulation to Work g

WHY INSULATE? WHY INSULATE?

1. Reduce energy cost 2 Reduce polluting emissions 2. Reduce polluting emissions 3. Control condensation, mold & Corrosion Under Insulation (CUI) ( ) 4. Provide workplace safety and life safety 5. Improve work environment 6 I t l 6. Improve process control 7. Use with sustainable design initiatives 8. Improve facility life-cycle costs 8. Improve facility life cycle costs 9. Provide exceptional Return on Investment (ROI)

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Capitol Hill Likes Numbers Capitol Hill Likes Numbers Capitol Hill Likes Numbers Capitol Hill Likes Numbers

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Mechanical Insulation Mechanical Insulation Opportunity/Potential Opportunity/Potential

Source Energy Savings Billions $/yr CO₂ Reduction Billion Lbs/yr ROI/20 yrs Jobs Created/ Preserved $/yr Lbs/yr Industrial Maintenance $ 3.6 83.5 94.5% 27,567

Regulatory Changes:

Pipe Market $ .3 3.3 22.5% 2,000 HVAC Market $ .9 9.6 9.7% 60,000 Other, To Be Determined TBD TBD TBD TBD Other, To Be Determined TBD TBD TBD TBD Total $ 4.8 96.4 9.7 ‐ 94.5% 89,000 These estimates do not include commercial retrofit, upgrading of These estimates do not include commercial retrofit, upgrading of These estimates do not include commercial retrofit, upgrading of These estimates do not include commercial retrofit, upgrading of insulation values or thicknesses in existing commercial or industrial insulation values or thicknesses in existing commercial or industrial facilities or other specialty applications facilities or other specialty applications

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What do those numbers really What do those numbers really ? mean? mean?

Energy savings of $4.8 billion per year equates to:

45 billion kWh of electricit eno gh to po er

  • 45 billion kWh of electricity, enough to power

4.2 million households for a year and equivalent to annual output from 10,300 wind turbines

  • 82 million barrels of oil, enough to fill about 41

supertankers

  • 19 million tons of coal enough to fill 190 000
  • 19 million tons of coal, enough to fill 190,000

railcars

  • 480,000,000,000,000 Btus (0.48 quadrillion Btus)

f i 1 83 d f

  • f primary energy— or 1.83 days of energy

consumption for the entire United States

Mechanical Insulation Mechanical Insulation Opportunity/Potential Opportunity/Potential

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What do those numbers really What do those numbers really ? mean? mean?

43 MMTCO2 of CO2 reduction per year equates to: Addi 1 9 billi t t (4 3 illi

  • Adding 1.9 billion mature trees (4.3 million acres
  • f new forest, an area the size of Connecticut and

Delaware combined)

  • Removing 7.9 million cars from the roads, about

3% of 254 million cars registered in the United States States

  • Installing 730 million compact fluorescent light

bulbs, equivalent to 2.3 light bulbs for every man, bulbs, equivalent to 2.3 light bulbs for every man, woman, and child in the United States

Mechanical Insulation Mechanical Insulation Opportunity/Potential Opportunity/Potential

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Non-fossil energy use grows rapidly, but fossil fuels still provide 78 percent of total energy use in 2035

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provide 78 percent of total energy use in 2035

quadrillion Btu Projections History

100 120

Renewables (excluding liquid biofuels)

60 80

Liquid fuels Liquid biofuels

20 40

Coal Natural gas

20 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025 2030 2035

Natural gas Nuclear

Richard Newell, SAIS, December 14, 2009 17

1980 1985 1990 1995 2000 2005 2010 2015 2020 2025 2030 2035

Source: Annual Energy Outlook 2010

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Source: The McKinsey Quarterly, 05 2007 A Cost Curve for Greenhouse Gas ReductionEnkvist, Naucler, Rosander

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H.R. 4296

111th Congress, 1st Session In The House of Representatives

December 11, 2009 Introduced by Rep Deborah Halvorson & approaching 46 co-sponsors Introduced by Rep. Deborah Halvorson & approaching 46 co sponsors

Mechanical Insulation Installation Incentive Act of 2009 Mechanical Insulation Installation Incentive Act of 2009

  • Tax Deduction

Tax Deduction – – Percent of Energy Saved Percent of Energy Saved - gy gy

  • Encourage the use of mechanical insulation for

going beyond the minimums in new construction & retrofit applications

  • Encourage increased maintenance of mechanical

insulation systems insulation systems

Commercial & Industrial Markets Commercial & Industrial Markets New Construction New Construction - Retrofits Retrofits - Maintenance Maintenance

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New Construction New Construction Retrofits Retrofits Maintenance Maintenance

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  • S. 3079

111th Congress, 2nd Session In The Senate of the United States

March 4, 2010 Introduced by Senators Merkley Pryor Brown of Ohio Stabenow Sanders & Cardin Introduced by Senators Merkley, Pryor, Brown of Ohio, Stabenow, Sanders & Cardin

Building Star Energy Act of 2010 Building Star Energy Act of 2010

  • Fast-acting, short-term program of rebates to create hundreds of

th d f j b t fitti i l d lti f il b ildi i thousands of jobs retrofitting commercial and multi-family buildings in 2010 - 2011, including Mechanical Insulation

  • Building STAR is the product of a wide consultation among members of

Rebuilding America a coalition of more than 70 business real estate Rebuilding America, a coalition of more than 70 business, real estate, financial, labor, consumer, and advocacy organizations, and a broad range of outside technical experts and other groups and entities

  • Building STAR has two components

g p – Federal rebates for specific energy efficiency enhancements – Qualified Loan Program

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Commercial & Multi Commercial & Multi-

  • Family Retrofit Markets

Family Retrofit Markets Estimated to Create 200,000 Jobs Estimated to Create 200,000 Jobs

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Obtain Financial Support for an aggressive multi-year campaign 111th CONGRESS

  • Rep. Halvorson (D-Ill), submitted Amendment to H.R. 2454 – Section 275

(Climate Bill – “Cap & Trade” 111th CONGRESS

  • Rep. Halvorson (D-Ill), submitted Amendment to H.R. 2454 – Section 275

(Climate Bill – “Cap & Trade” ( p Industrial Energy Efficiency Education and Training Initiative (d) Authorization of Appropriations – There are authorized to be appropriated $ 3,500,00 for each of the fiscal years 2Br010 through 2014 ( p Industrial Energy Efficiency Education and Training Initiative (d) Authorization of Appropriations – There are authorized to be appropriated $ 3,500,00 for each of the fiscal years 2Br010 through 2014 to carry out this section. The Secretary may enter into a cooperative agreement, including grant funding, with an industry association and union working collaboratively and having expertise on the installation, maintenance meas re of efficiencies and standards and certification of to carry out this section. The Secretary may enter into a cooperative agreement, including grant funding, with an industry association and union working collaboratively and having expertise on the installation, maintenance meas re of efficiencies and standards and certification of DOE Work Plan Major Areas: DOE Work Plan Major Areas:  Data Development (Industrial & Commercial Segments Data Development (Industrial & Commercial Segments)  Education & Awareness (Webinars Videos Communication Education & Awareness (Webinars Videos Communication maintenance, measure of efficiencies and standards, and certification of mechanical insulation in buildings and facilities. maintenance, measure of efficiencies and standards, and certification of mechanical insulation in buildings and facilities.

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 Education & Awareness (Webinars, Videos, Communication Education & Awareness (Webinars, Videos, Communication Materials & Lecture Programs) Materials & Lecture Programs)  Initial development of marketing & advertising Initial development of marketing & advertising actvities actvities

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Obtain Financial Support for an aggressive multi-year campaign 111th CONGRESS

  • Rep. Halvorson (D-Ill), submitted Amendment to H.R. 2454 – Section 275

(Climate Bill – “Cap & Trade” 111th CONGRESS

  • Rep. Halvorson (D-Ill), submitted Amendment to H.R. 2454 – Section 275

(Climate Bill – “Cap & Trade” ( p Industrial Energy Efficiency Education and Training Initiative (d) Authorization of Appropriations – There are authorized to be appropriated $ 3,500,00 for each of the fiscal years 2Br010 through 2014 ( p Industrial Energy Efficiency Education and Training Initiative (d) Authorization of Appropriations – There are authorized to be appropriated $ 3,500,00 for each of the fiscal years 2Br010 through 2014 to carry out this section. The Secretary may enter into a cooperative agreement, including grant funding, with an industry association and union working collaboratively and having expertise on the installation, maintenance meas re of efficiencies and standards and certification of to carry out this section. The Secretary may enter into a cooperative agreement, including grant funding, with an industry association and union working collaboratively and having expertise on the installation, maintenance meas re of efficiencies and standards and certification of

We have a pending request before the We have a pending request before the Appropriations Committees to provide Appropriations Committees to provide

maintenance, measure of efficiencies and standards, and certification of mechanical insulation in buildings and facilities. maintenance, measure of efficiencies and standards, and certification of mechanical insulation in buildings and facilities.

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$3.5 Million in FY 2011 $3.5 Million in FY 2011

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The Importance of Mechanical Insulation The Importance of Mechanical Insulation We could use your help in support of H.R. 4296, We could use your help in support of H.R. 4296,

  • S. 3079 and our National Education Campaign
  • S. 3079 and our National Education Campaign

p g p g

  • The energy, environmental, job creation and beneficial impact to our economy

related to the increased use and maintenance of mechanical insulation in f Commercial Building & Industrial Applications has been overlooked for decades – that needs to change and what better place to start than with High- Performance Buildings and industrial opportunities? Your help in creating and supporting Federal and State policies, codes and standards and incentives for i d d ti d d increased education and aw areness programs, use and maintenance of mechanical insulation systems is needed – you can make a difference

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The Importance of Mechanical Insulation The Importance of Mechanical Insulation We could use your help in support of H.R. 4296, We could use your help in support of H.R. 4296,

  • S. 3079 and our National Education Campaign
  • S. 3079 and our National Education Campaign

p g p g

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RonKingRLK@aol.com

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Mechanical Insulation Mechanical Insulation

INSULATION , A CRTICAL COMPONENT OF INSULATION , A CRTICAL COMPONENT OF HIGH HIGH-

  • PERFORMANCE BUILDINGS

PERFORMANCE BUILDINGS

Mechanical Insulation, Mechanical Insulation, The Forgotten Technology The Forgotten Technology

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NASEO May 19, 2010 Webinar NASEO May 19, 2010 Webinar