Excellence in motors Corporate Presentation Corporate Presentation - - PowerPoint PPT Presentation

Excellence in motors

Corporate Presentation Corporate Presentation 2012

www.cclmotors.com

Chiaphua Components Group (CCG) stands uniquely suited to meet the demands of customers in attractive markets, with a particular focus on innovation, quality and

• perational excellence and the vision and values required

to unite a differentiated, global portfolio.

Vision & Mission

Our Vision - to become a global leader in motion-related industry. We are committed as a team to provide our customers with innovative and cost-effective solutions to cater to their motion- related needs. We will strive to provide our customers with solutions that will exceed their expectations in terms of quality, delivery and service.

Welcome to CCG www.cclmotors.com

Geography Revenue Profile CCG is a high-technology engineering and manufacturing company with approximately 4,000 employees and workers. Our portfolio of businesses is aligned with enduring, global growth drivers. CCG employees bring extraordinary focus in meeting the needs of the people who buy and use our products in all the markets we serve.

2011 Revenue Profile

LOCAL, 39% APAC, 1% EUROPE, 6% CHINA, 2% USA, 52%

Geography

Contract Manufacturing, 37% Motor Business, 62% Branded Product Division, 1%

2011 Revenue Distribution

Revenue Profile Business Mix

Value-creating transformation

The history of Chiaphua Components Group goes back to the founding of Chiaphua Manufactory in Swatow, China in 1922, which was principally involved in metal stamping

• work. No one at the time could have

predicted that more than 90 years later, the small family firm would have developed into

History of CCG

small family firm would have developed into an integrated network of companies serving a worldwide market for products and supported by a broad manufacturing and investment base.

• Get closer involvement with new sales to penetrate

new business

• Development of Automotive business partners
• Strengthen and full integration of sales force
• Focus on strategic key accounts
• Penetrate in HVAC and Healthcare market

Mong & Associates ESA Power AMS Multielectric (Germany) Mercia (UK) China Sales Operation America

• Ensure TTM for new programs in Europe
• Focus strategy for Auto business development
• Development of new sales points at Eastern Europe
• Focus on strategic key accounts
• Increase market share in FC market and Industrial market
• Expand BPD product in Europe

Europe

• Strengthen and full integration of sales force
• Develop GTM strategy for domestic China market
• Search for more potential sales partner in China
• Set up global sales team to serve global key

accounts transfer business

• Execute Sales strategy in Japan & Korea

HK & China

Global Sales Reach

Japan/Korea CCNA VES Tech Rep Power Reps AMS Almes Italy (Germany) Motek (Taiwan) Manufacturing Plant HQ Componix

• Strengthen relationship with sales representative

in Australia and N.Z.

• Focus on middle-level accounts
• Execute sales strategy in Japan/Korea

Asia-Pacific Motion Tech Comp. Tech Diamond Yield (N.China)

Structure of CCG

• !
• "#$

%

• $

%

• &

'( $ )$* "$

Uniquely Strong Foundation for Growth

• Develop a clear

brand positioning and consistent marketing to create a new business

• pportunities

CCAL

• Accelerate our

drive to co-

• perate to develop

innovative and reliable solution to Automotive customers CCL CIM

• Further strengthen

the production of high-quality and cost-effective products which requires a comprehensive

• peration & quality

management system

• Expand sales force

and product portfolio and redefine product design process for target market expansion

Automotive Motor Division

CCAL/0206 Fuel Pump CCAL/0103 Exhaust Flap Actuator CCAL/0106 Electric Parking CCAL/0103 /0106 Fuel Pump CCAL/0109 Convertible Top System CCAL/0125 Windshield Wiper CCAL/0206 Air Conditioning System CCAL/0306 CCAL/0107 Air Conditioning System

8

Automotive Motor Division CCAL is developed to enhance automotive safety, comfort and energy-saving by providing high- performance motors to support the movement and control of a variety of automotive electrical equipment.

www.cclmotors.com

CCAL/0106 /0107 Waste Gate Actuator CCAL/0106 Seat Belt Actuator CCAL/0130 Power Steering CCAL/0120 AMT Electric Parking Brake CCAL/0107 Seat Compressor CCAL/0306 /0309 Fuel Pump CCAL/0107 Tire Pump CCAL/0103 /0104/0106 EGR CCAL/0103 /0106 ETC

V series – Vacuum IK , IJ series – Curtain roller

Motor applications are abundant around a typical household, Chiaphua Components through latest

DE series – Coffee machine DD series – Juice maker IC series – Food Processor FWD series – Food Waste Processor DN , DO series – Garage Door Opener I series and BM series – A/C and Fan G series – Power Wheel Chair

Non-Automotive Product Group

V series – Vacuum Cleaner

household, Chiaphua Components through latest technologies and advanced manufacturing facilities to supply a full range

• f

motor components for every application you can name

• f.

Processor U series – Blender, Mixer DL series – Electric Slicer V series – Central Vacuum PU series – Power Umbrella PM series – Fridge Fan PM series – Washer & Dryer Fan DB series – Fan DA series – Hair Dryer

Contract Manufacturing Product Group

Contract Manufacturing Division A business division focuses on supporting the global market leaders in contract manufacturing business. Our current partners include Pride, Alfred Karcher, Windsor, Alfred Karcher, Windsor, Fisher & Paykel, Nortus and Homelektro

Branded Product Division

New Business Division Branded Product Division

A strategic business division focuses on our own brand-name motorized products that are designed to improve the quality of

• ur daily lives by providing
• ur daily lives by providing

automated, energy saving, effective and convenient solutions for residential and commercial

www.mynortus.com www.homelektro.com

$100 $150 $200 USD'M

From $35M to $200M

Strategic Move – Growth Stories

$0 $50 2001A 2002A 2003A 2004A 2005A 2006A 2007A 2008A 2009A 2010A 2011A

05 06 07 08 09

Product Porfolio Expansion (Auto) & Market Expansion CCNA at New Jesey

• pened.

Footprint in home auto market and Homelektro Limited formed. R&D centre and engineering core strengthened. Diversified of window treatment market and Nortus Italy formed. Strategic Agreements for global companies in FC and MP customers

10

New org structure to focused businesses – CCL/CCAL/CIM /BPD

11

China growth expansion Strategic partnership - Multielectric

12

CCG – Our Partners

Seb Whirlpool 惠而普 Oreck TTI Marinetech Karcher Hoveround Penny Hydraulics Stannah Whale Linear Electrolux Pride Mobility Nilfisk Advance Tuthill Pitney Bowes Philips 飞利浦 Windsor Twinbird Bestway Chamberlain Gatekeeper Superwinch Permobil Beckett 百可德 Sunbeam Revcor Invacare Easepal 蒙发利 Eucania Hamilton Beach Viper Tennant ITT Wessel-Werk Dane Technologies Kenwood Numatic Kaz Keyang Fergas Baiyun Cleaning 白云清洁 Cecilware Genie Buyers Mp Pumps, Inc. Raymarine DeLonghi Stryker Amigo

……….

R&D Engineering

CCG – Research & Development

Our platforms for innovation, enabling us to better our customer’s products effectively and efficiently

Motor-applied technology Components/Parts technology Product development & modification Process development

CCG – Research & Development

Production engineering improvement Efficiency Low noise Reliability Innovation Quality Smaller size

CCG – Engineering Facility Capabilities

Software

CAD/CAM Development

• AutoCAD
• SolidWorks
• Mold office (for plastic mold design)
• 3D Quick Press

(Sheet metal & progressive die design)

• MasterCAM
• MasterCAM
• Gear Trax (for designing worm and gear)
• Ansoft

Testing Development

• LabView

Validation Testing

Torque and Speed Test Noise and Vibration Test Programmable Life Test Air Tunnel Test Climate Test

CCG – Engineering Capability

Climate Test Component Test RoHS Test

Type Type CMM X ray fluorescence analyzer Gear Tester Permanent magnetic measurement instrument EMC Room Gear dual-flank mesh gear tester Universal Tool Microscope. Reflection and transmission of metallographic microscope

CCG – Testing & Measurement Equipments

metallographic microscope Universal length Measuring Instrument Tensile test machine Laser length Measuring Instrument 3D Printer Roundness Tester Noise vibration tester Atomic absorption spectrometer Acoustic Room Ultraviolet visible spectrophotometer ACS Climatic Chamber Material Analyzer Temperature Shock Chamber X ray fluorescence analyzer Salt spray test machine

DC motor Permanent Magnet DC motor DA Power Brush of Mini Upright Vacuum Cleaner DB Vacuum Driver of Hand Held Vacuum Cleaner DC Mixer, Slicer DD Professional Grade Juice Extractor DE Knife Sharpener, Massager DF Grass Trimmer, Power Tool DP Commercial Grade Blender DL High Voltage Version Hand Blender DN/DO Garage Door Opener Brushless DC motor BM2ECB Ventilation: up to 2.5W BM2EFB Ventilation: up to 4.5W BM2EHC Ventilation: up to 10W BM3I Servo Motor BM3E EC Motor Automotive motor DA Fuel Pump DB Fuel Pump DC Convertible Top System Encoder Motor DS Office Equipment

• CCG – Consumer Products

AC motor Asynchronous Induction Motor IA Garage Door Opener (up to 1/2 h.p.) IB Ventilation, mainly for Fan and Blower ID Commercial Grade Ventilation Application IC Professional Grade Food Processor IF Garage Door Opener (up to 3/4h.p) Shaded pole motor SA Fan and Water Pump (up to 35W) SB Fan (up to 4W) SC Range Hoods (up to 25W) SD Fan and Blower SR Fan Heater Universal Motor UA Juice Extractor UC Blender, Juice Extractor UD Cappuccino Machine, Car Polisher UE Stand Mixer UF Blender, Food Processor, Stand Mixer UH Hand Mixer UM Domestic Blender UN Electric Knife UP Professional Grade Blender UR Power Brush, Paper Shredder UG Commercial Grade Blender Vacuum cleaner motor V1 Domestic Vacuum Cleaner V2 Domestic Vacuum Cleaner V3 Commercial Grade Vacuum Cleaner V4 High Efficiency Domestic Vacuum Cleaner V6 Hand Held Vacuum Cleaner Gearmotor GA Vending Machine GB Breast Pump, Vending Machine GC Vending Machine, Hunting Machine

PMDC Motors Series

• Typ. Dia

Power (W) Series Typ. Dia Power (W) PM15R 1.5" (38.1mm) 10 PM40R 4.0" (101.6mm) 200 PM18R 1.8" (45.7mm) 20 PM40R 4.0" (101.6mm) 200 PM20R 2.0" (50.8mm) 24 PM45R 4.5" (114.3mm) 100 PM21R 2.1" (53.3mm) 30 PM46R 4.6" (116.8mm) 250 PM25R 2.5" (63.5mm) 40 PM48R 4.8" (121.9mm) 400 PM30R 3.0" (76.2mm) 50 PM56R 5.6" (142.2mm) 750 PM30R 3.0" (76.2mm) 75 PM61R 6.1" (154.9mm) 1000 PM33R 3.3" (83.8mm) 100 PM75R 7.5" (190.5mm) 1500 PM35R 3.5" (88.9mm) 120 Brushless DC motors

• Typ. Dia

Power (W) BM3I25 2.5" (63.5mm) 20~100 BM3I30 3.0" (76.2mm) 136 BM3I36 3.6" (91.4mm) 79 BM3I40 4.0" (101.6mm) 105 Gearmotors Power Chair Drive Output RPM Torque (lb-ft) GD33D-01 120 20

• CCG – Industrial Products

GD33D-01 120 20 GD33D-02 137 16 Parallel Shaft Gearmotor GS33D-02 175~220 5.6~8.0 GS35D-05 160 10 GP25D-01 130~180 2~10 Right Angle Gearmotor GW25D-01 50~120 4~12 GW30D-02 60~750 2~13 GW25D-03 188 3.3 GW33D-05 36~270 11~25 Linear Actuators

• Max. Loading (lb)

Speed (inch/sec) AS30B-01 600 0.3 ~ 0.5 AS15T-03 300 0.1 ~ 0.3 AW25T-06 300 0.1 ~ 0.2 AW25B-02 600 0.2 ~ 0.4 Transaxles Output RPM Torque (lb-ft) GT33D-01 110~290 8~22 GT33D-02 180~220 8~15` GT48D-03 80~150 70~80 GT30D-06 110~250 8~22 GT25D-06 180~220 5~8 Controls IN100 Integrated BLDC & PMDC Motor controls MP150 Microprocessor Based DC Motor Controller SM120 Micro-Stepping Motor Controller MP100 Programmable PMDC Motor Controls PM130 110V/220V Off-line DC Motor Controls

Production

CCG – Manufacturing Capabilities

Production

Located in Shajing – Shenzhen Land area

• Manufacturing: 60,000 sq. m

(645,000 sq. ft)

• Reserved factory floor area for

expansion: 38,000 sq. m (410,000

• sq. ft)

Vertically integrated

CCG – Factory Introduction

Vertically integrated components manufacturing plant 8 blocks of manufacturing building Over 50 cell lines Motor production: 160,000 pcs/ day About 4,000 employees Lean manufacturing process

Cell line manufacturing Higher flexibility Improve production efficiency Lower labor cost Vertical Integration Validation Testing

CCG – Production Capability

Validation Testing RoHS Testing Atomic Absorption Tester UV Tester Infra-Red Tester Tailor-made Life Testing Facility Roundness Tester CMM 3-dimension checking

Powder coating Spray coating Robotic Welding PE foam molding Wire harness assembly Rotational Molding Shaft machining

CCG – Vertical Integration

Shaft machining Metal Stamping Die-casting plastic injection Facilitate customization Shorten components leadtime

Work cell manufacturing One piece material flow Just-in-time management Kan-ban system

CCG – Lean Manufacturing Process

• Shaft Insertion Machine
• Spacer Insertion Machine
• Epoxy Coating Machine
• Armature Fusing Machine
• Armature Testing Machine
• Winding Machine
• Commutator Turning Machine
• Bushing Assembly Machine

CCG – Production Facilities

• Bushing Assembly Machine
• Magnetization Machine
• Final Testing Station

Quality Assurance

CCG – Quality & Certificates

Quality Assurance

Commitment on Quality & “Safety First” concept Quality system such as SPC (Statistic Process Control) Continual improvement management system Equipped with calibration center, CMM, reliability, safety and other testing facilities IQC process ensures materials quality standard

CCG – Quality Assurance

CCG - Certificates & Awards

System Certificated:

ISO9001:2008 Quality Management System Certificated ISO14001: 2004 Environment Management System Certificated. ISO/TS16949 Quality Management System for Automotive

Safety Registered:

QUL, CSA and VDE registered Bureau Veritas registered BEAB Certificated CCC qualified

100% Sampling checking ALL incoming materials are checked for its: PB, Hg, Cd, Cr+6, PBBE, PB By “SEA1000A” X-Ray Spectrometer Standard Laboratory

CCG – HSM (Hazardous Substance Management)

Standard Laboratory A professional laboratory setup especially for RoHS/REACH Two instruments for accurate measurement and verification: Cintra 101 UV-Visible Avanta PM Atomic Absorption Spectrometer

Environmental & Social

CCG – Environmental & Social

& Social

• Actively collaborating with industry peers and suppliers working towards total

compliance of our product line with WEEE and RoHS requirements

• Actively set goals to reduce consumption of energy resources

Chiaphua Components Group is committed to linking opportunities with responsibility. We believe that businesses should be able to make money while at the same time providing a broader benefit to the people, the community and the environment.

CCG – Environmental Policy

• Strictly observe legal regulations relating to environment and other related

requirements

• Conduct training to all employees to enhance the consciousness of

environmental protection

We believe, as a manufacturer and a stable employer, we are contributing to society in a variety of ways.

Contribute by manufacturing various products touch the lives of people around the world Contribute to society through stable employment Contribute to sponsor and support various educational activities Contribute to sponsor HK and China university for research studies

CCG – Social Contributions

Contribute to sponsor HK and China university for research studies

Thank You!