Helical Gear Motors BEGE Type G & M BEGE Power Transmission - - PowerPoint PPT Presentation

▶
helical gear motors bege type g amp m
SMART_READER_LITE
LIVE PREVIEW

Helical Gear Motors BEGE Type G & M BEGE Power Transmission - - PowerPoint PPT Presentation

Mar 30, 2023 580 likes •1.02k views

Helical Gear Motors BEGE Type G & M BEGE Power Transmission Anton Philipsweg 30 2171 KX Sassenheim The Netherlands T: +31 252-220 220 Your drive, our (trans)mission E: bege@bege.nl W: www.bege.nl BEGE Helical Gear Motors Type G

slide-1
SLIDE 1

Helical Gear Motors BEGE Type G & M Your drive, our (trans)mission

BEGE Power Transmission

Anton Philipsweg 30 2171 KX Sassenheim The Netherlands T: +31 252-220 220 E: bege@bege.nl W: www.bege.nl

slide-2
SLIDE 2

BEGE Helical Gear Motors – Type G & M

General information

Power Range 0.09 – 22 kW Standard design: Motor : Three phase (IEC) AC – motor Voltage : 230 / 400V – 50Hz 400 / 690 V – 50Hz Protection class : IP 55 Insulation class : F Efficiency : Premium efficiency IE3 (≥ 0,75 kW – 2 / 4 / 6 poles) Mounting position : B3 B5 * (*) Additional price

slide-3
SLIDE 3

Options Gear Unit

  • Stainless steel version (catalogue on request)
  • Built-in MIG encoder
  • Special shaft diameters
  • Stainless steel shafts
  • Reinforced output shaft bearings
  • Free input shaft
  • Special mounting positions
  • Special lubricants
  • Other colors and/or paint quaility
  • Speedi sleeve

BEGE Helical Gear Motors – Type G & M

Options

Options Motors

  • Increased protection class
  • Increased insulation class
  • Increased efficiency
  • Special voltage / frequency
  • Special shaft dimensions
  • Forced cooling
  • Brake motor
  • (Brushless) DC-motor
  • Pole-changing motor
  • Explosion proof motor ATEX
  • 1-phase AC-motor
  • Encapsulated terminal box
  • Temperature switch (bimetal)
  • P

.T .C. thermistor

  • Rain cover (mounting position V1 / V5)
slide-4
SLIDE 4

BEGE Helical Gear Motors – Type G & M

Mounting position

Mounting positions 6 basic mounting positions : B3 / B5 to V6 / V3 B3 (Standard) The correct mounting position is required at the time of ordering:

Changing mounting position after delivery normally requires correction of the oil level and possibly other modifications such as installing sealed bearings

The supplied breather screw should be screwed in place (see mounting instructions) Special mounting positions on request

slide-5
SLIDE 5

BEGE Helical Gear Motors – Type G & M

Terminal box position

Terminal box 4 basic terminal box positions : A – B – C -D A (Standard) 2 basic cable gland positions : R – L R (Standard) The standard terminal box position is “A/R”

The motor terminal box can be mounted in different positions according to the drawing and should be specified when ordering

slide-6
SLIDE 6

BEGE Helical Gear Motors – Type G & M

Gear motor coating

Gear motor coating Standard coating : RAL 7031 (blue grey) Drying time 1K coating: 24 hours Different colours and coating qualities are available on request Available coatings:

HAMMER SCALE COATING JF GREY JF ZF COATING RAL 1015 JF ZF COATING RAL 1021 JF ZF COATING RAL 1016 JF ZF COATING RAL 2009 JF ZF COATING RAL 3016 JF ZF COATING RAL 5005 JF ZF COATING RAL 5007 JF ZF COATING RAL 5009 JF ZF COATING RAL 5012 JF ZF COATING RAL 5015 JF ZF COATING RAL 5017 JF ZF COATING RAL 6005 JF ZF COATING RAL 6016 JF ZF COATING RAL 6011 JF ZF COATING RAL 6018 JF ZF COATING RAL 6032 JF ZF COATING RAL 7030 JF ZF COATING RAL 7031 (Standard) JF ZF COATING RAL 9005 JF ZF COATING RAL 9006 JF ZF COATING RAL 9010

slide-7
SLIDE 7

BEGE Helical Gear Motors – Type G & M

Gear motor coating

Gear motor coating Standard coating : RAL 7031 (blue grey) Drying time 2K coating: 4 hours for same-day delivery 24 hours for next-day delivery Different colours and coating qualities are available on request Special coatings: Available coatings:

Drying time

SHOPPRIMER RAL 7012

2 hours

GK-2K-PLASTIC PRIMER GREY

24 hours

Washprimer

24 hours

JF ZF PRIMER WHITE

24 hours

Kortadur 2K-Epoxyprimer RAL 7031

2 hours

Kortadur 2K-Epoxyprimer RAL 9005

2 hours

2K-COATING BLANK SHINE 2K-COATING RAL 5005 SHINE 2K-COATING RAL 5007 SHINE 2K-COATING RAL 5009 SHINE 2K-COATING RAL 5011 SHINE 2K-COATING RAL 6005 SHINE 2K-COATING RAL 6029 SHINE 2K-COATING RAL 6032 SHINE 2K-COATING RAL 7030 SHINE 2K-COATING RAL 7031 SHINE 2K-COATING RAL 7035 SHINE 2K-COATING RAL 7042 SHINE 2K-COATING RAL 7044 SHINE 2K-COATING RAL 9005 SHINE 2K-COATING RAL 9006 Metallic SHINE 2K-COATING RAL 9010 SHINE

slide-8
SLIDE 8

BEGE Helical Gear Motors – Type G & M

Lubrication

Lubrication These lubricants are for ambient temperatures from -5°C to +40°C

The lubricant quantity responds to the mounting position shown on the name plate and depends on gear size and mounting position.

Special lubricants:

  • For extreme low temperatures -40°C to 0°C
  • A non toxic lubricant for the food processing

industry, certified to USDA H1 standard

  • Further special lubricants on request

Standard lubrication G-series: Mineral lubricant ISO VG220 Standard lubrication M-series: Synthetic lubricant VG460

slide-9
SLIDE 9

BEGE Helical Gear Motors – Type G & M

4-stage gear units

4-stage gear units The 4-stage gear units are designed using two basic 2-stage gear units:

  • The primary gear unit is always a flange mounting gear unit
  • The secondary gear unit can be a foot- or flange mounting gear unit. This depends on the mounting position

Lubricants

The lubricant quantities for the 4-stage gear unit can be selected from the same selection table but now specified as primary and secondary gear unit. Example: 4-stage gear unit (DS)G55-26 mounting position B3: Primary gear unit G26 : 0.5 liter (Always flange mounting so use B5 lubricant quantity) Secondary gear unit G55 : 4.7 liter

slide-10
SLIDE 10

BEGE Helical Gear Motors – Type G & M

Efficiency

Gears selection The correct choice of gear unit starts by determining the required torque.

The gear selection lists specify for the respective output drive speed n2 and the theoretical output torque T2n The power rating of the motor P1n to be installed can then be chosen (include safety margin)

Helical gear motors have a very high efficiency

Generally the efficiency for each gear stage is 0,98 < η > 0,95 and 0,95 < η > 0,90 for a gear stage with oil seals Our experience shows that;

  • The total efficiency for a 2-stage gear is η = 0,90
  • The total efficiency for a 3-stage gear is η = 0,86
slide-11
SLIDE 11

BEGE Helical Gear Motors – Type G & M

Criteria

Gears selection Criteria

We recommend consulting with us regarding the operation in detail if two or more of the following points apply:

  • Vertical arrangement (mounting position V5 and V1 or V6 and V3)
  • Ratio i < 20 helical gear drive
  • Drive speed n1 > 1500 min-1
  • High ambient temperature > 40°C
  • Specific installation conditions apply e.g. gear enclosure, radiated heat, restricted installation space, etc.
slide-12
SLIDE 12

BEGE Helical Gear Motors – Type G & M

Load type

Drive design

Certain details such as motor power, output speed, output torque etc. Are necessary for configuring the drive. To match the operating conditions the service factor fb needs to be determined.

slide-13
SLIDE 13

BEGE Helical Gear Motors – Type G & M

Service factor

Gears selection Drive design

Certain details such as motor power, output speed, output torque etc. are necessary for configuring the drive. To match the operating conditions the service factor fb needs to be determined. The service factor has to be multiplied by:

  • 1.2 for the application with a combustion

wengine drive, with reversing operation and winstantaneous overloads

  • 1.5 for the application with a brake motor
slide-14
SLIDE 14

BEGE Helical Gear Motors – Type G & M

Radial load at the output shaft

Gears selection Drive design

The radial load at the output and input shaft which is caused by transmission elements can be calculated with the following formula: FR2 = Radial load [N] Td = Torque of the shaft [Nm] fz = Transmission element factor fb = Service factor dw = Mean diameter of the transmission element [mm] Changing the rotation direction, the loading direction, or the use of reinforced bearings, can result in a higher permissible radial load FR2max

slide-15
SLIDE 15

BEGE Helical Gear Motors – Type G & M

Axial load at the output shaft

Gears selection Axial load

The permissible axial load is 50% of the permissible radial load FR2max. (The permissible axial and radial load may be applied simultaneous on the output shaft)

Reinforced bearings

If the permissible radial/axial load is not sufficient, it is possible to apply reinforced bearings for the output shaft at additional cost. If the axial load is higher then the permissible axial load, please contact BEGE

slide-16
SLIDE 16

BEGE Helical Gear Motors – Type G & M

Maximum permissible radial load on the output shaft

Gears selection Maximum permissible radial load

The permissible radial load effected on the output shaft is given in Newton [N] The G-series it depends on the power and speed The M-series it depends on the gear unit size and speed n2 : Speed of the output shaft [min-1] P : Power [kW]

slide-17
SLIDE 17

BEGE Helical Gear Motors – Type G

Maximum permissible radial load on the input shaft

Gears selection Maximum permissible radial load

The permissible radial load effected on the input shaft is given in Newton [N] Pay attention to radial force when;

  • Transmission by v-belt or chain
slide-18
SLIDE 18

BEGE Helical Gear Motors – Type G

Gear motor with IEC-adapter

Gears selection IEC-adapter

The gear motors can be delivered with an IEC-adapter. Thereby any motor can be installed with an IEC standard flange (oil sealed motor required) Advantage: Install a patented magnetic pulse encoder (MIG), which is implemented as an intermediate flange. With the combination of IEC gear unit / MIG / 3-Ph motor it’s possible to implement a gear motor for;

  • Frequency controlled positioning
  • Dosing control
  • Torque control
  • etc.

The mechanical connection between motor and gear is achieved via a toothed coupling (included)

slide-19
SLIDE 19

BEGE Helical Gear Motors – Type G

Gear motor with IEC-adapter

Gears selection IEC-adapter

The gear motors can be delivered with an IEC-adapter. Thereby any motor can be installed with an IEC standard flange.

  • Simple installation and dismantling
  • No frictional corrosion
  • Compact design
  • Cost effective spare parts
  • By using different bores in the toothed coupling, it’s

kpossible to fit different sized motor frames to each gear

slide-20
SLIDE 20

BEGE Helical Gear Motors – Type G & M

Motors

Gears selection Motors

The installed 3-phase motors comply to relevant standards and requirements, especially according to EN 60034 and the low-voltage directive 2014/35EU The 3-phase motors are delivered with;

  • Protection class IP55
  • Insulation class F

This means:

  • Max. temperature limit winding temperature: 105°C
  • Highest allowable constant winding temperature: 155°C

Motors with other protection and insulation class are available on request

Frequency and connecting voltage

Voltage : 230 / 400V 50Hz 400 / 690V 50Hz Voltage fluctuation : ±10% Frequency fluctuation : ±1% Special voltage and frequencies are available on request

slide-21
SLIDE 21

BEGE Helical Gear Motors – Type G & M

Energy class IE3

Gears selection Premium Efficiency IE3

Electrical motors are responsible for an enormous amount of energy worldwide. The aim is to reduce the energy consumption and in turn the CO2 emissions. Norm IEC 60034-30 From 01.01.2017;

  • All 2-, 4- and 6-pole motors from 0,75 – 375kW have to fulfil the IE3-standard
  • IE2-standard motors installed in combination with an frequency inverter
slide-22
SLIDE 22

BEGE Helical Gear Motors – Type G & M

Rated power output

Gears selection Continual operation

The given ratings of those in the selection table are applicable for continual operation;

  • Operating mode S1
  • Rated voltage

: ±10%

  • Frequency

: 50Hz ±1%

  • Max. ambient temperature

: 40°C

  • Max. installation height

: 1000 m

  • Max. humidity

: 92%

slide-23
SLIDE 23

BEGE Helical Gear Motors – Type G & M

Switching operation

Gears selection The permissible switching operation (permissible frequency per hour) of a motor is calculated from the switching frequency specified in the data list:

A : Max. switching operation (with load) A0 : Max. switching operation (without load) JM : Motor’s moment of inertia (on request) JM : Additional moment of inertia (load) maximum Motors with insulation class F

  • Max. starting frequency A0
slide-24
SLIDE 24

BEGE Helical Gear Motors – Type G & M

Operating modes

Gears selection Operating modes

The motor rating is dependent on the type of operation The standard operating type supplied is S1 Operating mode S1 Operating mode S2 Operating mode S3 Operating mode S4 Operating mode S5 Operating mode S6

slide-25
SLIDE 25

BEGE Helical Gear Motors - Type G

Solution for high gear ratios

Smooth shaft Pinion shaft

Smooth shaft | Pinion shaft The advantage of pinion shafts are;

  • Higher gear ratios
  • Shortened installation length
slide-26
SLIDE 26

BEGE Mini Helical Gear Motors – Type M

Gears reduction

2-3-4-5- or 6-stages Optimized and hardened gears

2x Types Gear ratio i Torque [Nm] Shaft dimensions d x l [mm] M 12 534:1 10 12 x 24 M 16 2,256:1 40 16 x 32

2 different housing sizes for 2-3-4-5- and 6-stage gear units

slide-27
SLIDE 27

BEGE Mini Helical Gear Motors – Type M

Gears reduction

2-3-4-5- or 6-stages Optimized and hardened gears

M12 Foot mounted M12 F Flange mounted

slide-28
SLIDE 28

BEGE Helical Gear Motors – Type G

Gears reduction

2 - stages Hardened and grinded gears

8x Types Gear ratio i Torque [Nm] Shaft dimensions d x l [mm] G 00 56:1 35 18 x 36 G 11 55:1 70 20 x 40 G 22 55:1 175 25 x 50 G 26 55:1 420 35 x 70 G 33 55:1 630 40 x 80 G 44 55:1 1400 50 x 100 G 55 48:1 1960 65 x 130 G 66 47:1 2590 75 x 150

slide-29
SLIDE 29

BEGE Helical Gear Motors – Type G

Gears reduction

G00 Foot mounted G00 F Flange mounted

2 - stages Hardened and grinded gears

slide-30
SLIDE 30

BEGE Helical Gear Motors – Type G

Gears reduction

3 - stages Hardened and grinded gears

6x Types Gear ratio i Torque [Nm] Shaft dimensions d x l [mm] G 110 438:1 70 20 x 40 G 220 431:1 175 25 x 50 G 260 431:1 420 35 x 70 G 330 431:1 630 40 x 80 G 440 431:1 1,400 50 x 100 G 550 257:1 1,960 65 x 135

slide-31
SLIDE 31

BEGE Helical Gear Motors – Type G

Gears reduction

G110 Foot mounted G110 F Flange mounted

3 - stages Hardened and grinded gears

slide-32
SLIDE 32

BEGE Helical Gear Motors – Type G

Gears reduction

4 - stages Hardened and grinded gears

9x Types Gear ratio i Torque [Nm] Shaft dimensions d x l [mm] G 26-00 2,685:1 420 35 x 70 G 33-00 2,685:1 630 40 x 80 G 44-11 2,641:1 1,400 50 x 100 G 44-22 2,641:1 1,400 50 x 100 G 55-22 2,651:1 1,960 65 x 130 G 55-26 2,651:1 1,960 65 x 130 G 55-33 2,651:1 1,960 65 x 130 G 66-22 2,625:1 2,590 75 x 150 G 66-26 2,625:1 2,590 75 x 150 G 66-33 2,625:1 2,590 75 x 150

slide-33
SLIDE 33

BEGE Helical Gear Motors – Type G

Gears reduction

G26-00 Foot mounted G26-00 F Flange mounted

4 - stages Hardened and grinded gears

slide-34
SLIDE 34

BEGE Helical Gear Motors – Type G

Motor mounting | IEC-adapter | Free input shaft

Versions Different versions available for all G-series gear motors Free input shaft (DSG) Different types of shaft:

  • Steel (42CrMo4)
  • Stainless steel

IEC-adapter (DSG / IEC) Different types of shaft:

  • Steel (42CrMo4)
  • Stainless steel

Motor-mounting (G) Different types of shaft:

  • Steel (42CrMo4)
  • Stainless steel
slide-35
SLIDE 35

BEGE Helical Gear Motors

Modular system

  • BEGE Type G

Modular systems Mounting to different gear motors possible (e.g. BEGE, STRÖTER, etc.)

  • BEGE G-series with other G-series
  • BEGE G-series with STRÖTER K-series
  • BEGE G-series with STRÖTER AM-series
  • BEGE G-series with STRÖTER AM/M-series
  • BEGE G-series with Worm Gear Motors
  • Etc.
slide-36
SLIDE 36

BEGE Helical Gear Motors – Type G & M

Information for ordering

slide-37
SLIDE 37

BEGE Helical Gear Motors – Type G

Applications: Lifting

slide-38
SLIDE 38

BEGE Helical Gear Motors – Type G

ATEX Certificate

slide-39
SLIDE 39

Specifications Ratio 6,0:1 to 2256:1 (2-3-4-5- and 6-stage) Torque 3,9 to 40 Nm Power 0,09 kW Shaft diameter 12 to 16 mm IEC size 56 # Frame size 2 Material Cast iron housing Executions Foot- or flanged-mounted

฀ High efficiency ฀ Optimized and hardened gears ฀ Modular system BEGE Mini Helical Gear Motors – Type M

Specifications

slide-40
SLIDE 40

BEGE Helical Gear Motors – Type G

Specifications

Specifications Ratio 3,7:1 to 2.685:1 (2-3- and 4-stage) Torque 35 to 2.590 Nm Power 0,09 to 22 kW Shaft diameter 18 to 75 mm IEC size 56 to 180 # Frame size 8 Material Cast iron housing Executions Motor-mounting, IEC-adapter, Free input shaft, Foot- or flange-mounting

฀ High efficiency ฀ Hardened & grinded gears ฀ Modular system

slide-41
SLIDE 41

Your drive, our (trans)mission

BEGE Power Transmission

Anton Philipsweg 30 2171 KX Sassenheim The Netherlands T: +31 252-220 220 E: bege@bege.nl W: www.bege.nl