[PPT] - TAKING DATA ON FORM TAKING DATA ON FORM- -WOUND WOUND MOTORS PowerPoint Presentation

SLIDE 1

TAKING DATA ON FORM TAKING DATA ON FORM-

WOUND

WOUND MOTORS MOTORS

By: Manuel ”Manny” Garcia, Jr.

SLIDE 2

ACCURATE DATA ACCURATE DATA ACCURATE DATA ACCURATE DATA

Taking accurate data allows the coil Taking accurate data allows the coil manufacturer: manufacturer: manufacturer: manufacturer:

“TO MAKE THE COILS RIGHT “TO MAKE THE COILS RIGHT THE FIRST TIME ” THE FIRST TIME.

SLIDE 3

DATA SHE E T DATA SHE E T DATA SHE E T DATA SHE E T

SLIDE 4

NAME PLATE DATA INFORMATION NAME PLATE DATA INFORMATION NAME PLATE DATA INFORMATION NAME PLATE DATA INFORMATION

SLIDE 5

ME ASURING TOOLS RE QUIRE D ME ASURING TOOLS RE QUIRE D ME ASURING TOOLS RE QUIRE D ME ASURING TOOLS RE QUIRE D

The tools require to take accurate data on form The tools require to take accurate data on form-

wound

wound coils include: coils include:

Steel ruler (12 inch or 300mm)

Steel ruler (3 foot or 1 meter)

M

i t M i t

Measuring tape

A combination square (12 inch)

Adjustable parallels (

Adjustable parallels (Starrett Starrett S154LZ) S154LZ)

Adjustable parallels (

Adjustable parallels (Starrett Starrett S154LZ) S154LZ)

Vernier

Vernier Calipers (6 inch or 150mm) Calipers (6 inch or 150mm)

Set of micrometers (0 to 2 inches or 0 to 100mm)

Set of micrometers (0 to 2 inches or 0 to 100mm) ( ) ( )

SLIDE 6

Taking Stator Data Taking Stator Data Taking Stator Data Taking Stator Data

Core Bore Diameter Core Bore Diameter Measure and record the largest Measure and record the largest measurement (to nearest 1/16” measurement (to nearest 1/16”

r 1mm).
r 1mm).

SLIDE 7

TOTAL CORE LE NGTH TOTAL CORE LE NGTH TOTAL CORE LE NGTH TOTAL CORE LE NGTH

Total Core Length This is the length of the iron excluding the finger plates (to nearest 1/16” or 1mm)

plates. (to nearest 1/16 or 1mm)

SLIDE 8

BACK IRON BACK IRON BACK IRON BACK IRON

This is the distance from the bottom of a slot to the outer edge Back Iron g

f the stator iron (near the frame). If the back iron dimensions

vary, record the maximum and minimum dimensions (to the nearest 1/16” or 1mm) nearest 1/16 or 1mm).

SLIDE 9

NUMBE R OF VE NTS/ WIDTH OF VE NTS NUMBE R OF VE NTS/ WIDTH OF VE NTS

Measure to the nearest 1/16” or 1mm Measure to the nearest 1/16 or 1mm

SLIDE 10

FINGE R PLATE WIDTH FINGE R PLATE WIDTH FINGE R PLATE WIDTH FINGE R PLATE WIDTH

Measure to the nearest 1/16” or 1mm Measure to the nearest 1/16 or 1mm

SLIDE 11

OVE RALL COIL LE NGTH OVE RALL COIL LE NGTH OVE RALL COIL LE NGTH OVE RALL COIL LE NGTH

Measure to the nearest 1/16” or 1mm

SLIDE 12

CONNE CTION AND E XTE NSION CONNE CTION AND E XTE NSION CONNE CTION AND E XTE NSION CONNE CTION AND E XTE NSION

Measure to the nearest 1/16” or 1mm

SLIDE 13

STRAIGHT LE NGTH STRAIGHT LE NGTH STRAIGHT LE NGTH STRAIGHT LE NGTH

Measure to the nearest 1/16” or 1mm

SLIDE 14

SMALL KNUCKLE DROP SMALL KNUCKLE DROP SMALL KNUCKLE DROP SMALL KNUCKLE DROP

Measure to the nearest 1/16” or 1mm

SLIDE 15

LARGE KNUCKLE DROP LARGE KNUCKLE DROP LARGE KNUCKLE DROP LARGE KNUCKLE DROP

Measure to the nearest 1/16” or 1mm

SLIDE 16

SUPPORT RING FROM CORE SUPPORT RING FROM CORE

Measure to the nearest 1/16” or 1mm Large Motors Have More Than One Support Ring.

SLIDE 17

SUPPORT RINGS INSIDE DIAME TE R SUPPORT RINGS INSIDE DIAME TE R

Measure to the nearest 1/16” or 1mm Measure to the nearest 1/16 or 1mm

*Large Motors Have More Than One Support Ring.

SLIDE 18

SLOT WIDTH SLOT WIDTH SLOT WIDTH SLOT WIDTH

Accuracy of Measurement .005" or 0.1mm

SLIDE 19

COIL TYPE COIL TYPE COIL TYPE COIL TYPE

SLIDE 20

LE AD LOCATION LE AD LOCATION LE AD LOCATION LE AD LOCATION

SLIDE 21

JUMPE R JUMPE R-

CONNE

CTION CONNE CTION-

CIRCUITS

CIRCUITS-

SLOTS

SLOTS SLOTS SLOTS

JUMPER

JUMPER. Determine

Determine and and record record the the internal internal ti ti f th th il il ( 1 4 1 7) connection connection of

f the

the coil coil group group (e (e. .g g. . 1-4 or

r 1-7).

CONNECTION

CONNECTION. Determine Determine and and record record the the connection connection of

f the

the stator stator windings windings: Wye Wye or

r Delta

Delta connection connection of

f the

the stator stator windings windings: Wye Wye or

r Delta

Delta.

NUMBER

NUMBER OF OF CIRCUITS CIRCUITS. . Determine Determine and and record record the the number number of

f parallel

parallel circuits circuits the the number number of

f parallel

parallel circuits circuits.

NUMBER

NUMBER OF OF SLOTS

SLOTS. Count

Count and and record record the the number number of

f stator

stator slots slots number number of

f stator

stator slots slots.

SLIDE 22

COIL THROW COIL THROW COIL THROW COIL THROW

SLIDE 23

TURNS PE R COIL TURNS PE R COIL TURNS PE R COIL TURNS PE R COIL

1 wire in hand or in parallel = 22 turn terrace wound coil.
Count several coils to make sure these have the same turns.

SLIDE 24

STRAND INSULATION STRAND INSULATION STRAND INSULATION STRAND INSULATION

Strand Insulation Strand Insulation

Film

Extra heavy film “Quad”

Single glass

Double glass

Double glass g

Mica Taped

Other

Is the motor used with an inverter?

SLIDE 25

IRON SKE W IRON SKE W IRON SKE W IRON SKE W

SLIDE 26

IMPORTANT TIPS IMPORTANT TIPS IMPORTANT TIPS IMPORTANT TIPS

Is the stator fully wedged?

Do the wedges have vent groves?

Do the wedges have vent groves? A th d A th d

Are the wedges:

Glass

Glass

100% Magnetic (metal dust and epoxy)

100% Magnetic (metal dust and epoxy) g

Magnetic Permeable

Magnetic Permeable

E

poxy Glass E poxy Glass

Is the blocking special?

Count turns on several coils.

Take a picture of special features .

Is the motor operated with an inverter?

SLIDE 27

DATA SHE E T IS COMPLE TE DATA SHE E T IS COMPLE TE

“Strip & Wind” “Strip & Wind” Strip & Wind Strip & Wind IS IS NEXT! NEXT!

SLIDE 28