ELMOTEC STATOMAT STATOMAT ELMOTEC Vertriebs GmbH Vertriebs GmbH - - PowerPoint PPT Presentation

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ELMOTEC STATOMAT STATOMAT ELMOTEC Vertriebs GmbH Vertriebs GmbH - - PowerPoint PPT Presentation

Aug 21, 2023 26 likes •537 views

Welcome Welcome to to ELMOTEC STATOMAT STATOMAT ELMOTEC Vertriebs GmbH Vertriebs GmbH Corporate Profile ELMOTEC-STATOMAT with World Headquarters in Karben, Germany creates a world-wide sales and distribution network for assembly lines

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SLIDE 1

Welcome Welcome to to

ELMOTEC ELMOTEC STATOMAT STATOMAT Vertriebs GmbH Vertriebs GmbH

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SLIDE 2

Corporate Profile

ELMOTEC-STATOMAT with World Headquarters in Karben, Germany creates a world-wide sales and distribution network

for assembly lines and installations for the production of stators and cordsets

Higly qualified engineering designers, mechanical engineers and electronics specialists stand behind our product program We grant you safety, cost-effectiveness and reliability For semi-automated stand-alone machines Production of Stators und Alternators Production of Electric Cordsets For fully automated assembly lines

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SLIDE 3

Corporate Profile

Our machines are the most modern and technically advanced machines

  • n the market, our customers have made us today‘s market leader

ABB ELEKTROLUX EMBRACO EMERSON FLENDER ATB ZANUSSI MANNESMANN DEMATIC SEW SIEMENS VALEO VERDICHTER WEG

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SLIDE 4

Corporate Profile

We pursue a consistent policy of innovative thinking and action Rationalization Quality optimization Close contact with our customers Personal contact with local suppliers Modern 100-Mbit Ethernet-Network for the control of plant

  • perations

Object-oriented software solution for purchasing, sales, design, manufacture and assembly, warehousing and disposition

We guarantee optimal organization of all business processes from customer inquiry

  • final delivery
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SLIDE 5

History

1949 1949 The STATOMAT company is founded

Founders: Messrs. Balzer and Dröll

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SLIDE 6

History

1949 1949 -

  • 1957

1957

Manufacturing of: Stator Slot Insulating Machines Winding Head Lacing Machines

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SLIDE 7

History

1958 1958

Z Z-

  • Winder

Winder

Winding Winding Station Station with with Compulsory Coil Stripping Compulsory Coil Stripping

1 1st

st Generation

Generation

  • f
  • f

Coil Winding and Coil Winding and Inserting Machines Inserting Machines

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SLIDE 8

History

1967 1967

A new plant is occupied in Niederdorfelden

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SLIDE 9

History

1971 1971

M M-

  • Winder

Winder

Winding Winding Station Station with with Elektromechanical Drive Elektromechanical Drive

2 2nd

nd Generation

Generation

  • f
  • f

Coil Winding and Coil Winding and Inserting Machines Inserting Machines

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SLIDE 10

History

1979 1979 -

  • 1982

1982

Fully automated compressor production line Modular microprocessor-controlled system

WORLD WORLD-

  • NEWNESS

NEWNESS

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SLIDE 11

History

1982 1982

Fully Automated Electric Cordset Processing Line for 2- and 3-Core cables Opening of a new buiseness-field

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SLIDE 12

History

1992 1992

Manufacturing of special machines for the production of electrical motors

S a f e t y S a f e t y E c

  • n
  • m

y E c

  • n
  • m

y r e l i a b i l i t y r e l i a b i l i t y ELMOTEC is founded Productivity Productivity

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SLIDE 13

History

1994/95 1994/95

A A-

  • Winder

Winder

PC PC-

  • Controlled Winder

Controlled Winder Windows Windows Operating Operating System System

3 3rd

rd Generation

Generation

  • f
  • f

Coil Winding and Coil Winding and Inserting Machines Inserting Machines

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SLIDE 14

History

1995 1995

ELMOTEC

  • ccupies

its new plant in Karben

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SLIDE 15

History

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SLIDE 16

History

1998 1998 ELMOTEC GmbH acquires the company STATOMAT GmbH

Shareholding directors of the two companys are:

  • Mr. Dieter Kleinschmidt
  • Mr. Sadik Sadiku
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SLIDE 17

History

1999 1999

Manufacturing of : Fully Automatic Microprocessor-controlled electromechanical Production Lines

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SLIDE 18

History

2000 2000 ELMOTEC-STAMOTAT is the world‘s leading supplier

  • f specialized machines and systems

for electrical motor production

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SLIDE 19

Region and Subsidiary Companies

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SLIDE 20

Region and Subsidiary Companies

Subsidary Companies Partner Companies

USA BRAZIL INDIA UK

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SLIDE 21

Region and Subsidiary Companies Agencies

AUSTRALIA FRANCE HONG KONG IRAN ITALY TAIWAN KOREA CZECH REP.

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SLIDE 22

Number of Personnal

50 100 150 200 250 1993 1994 1995 1996 1997 1998 1999 2000

Staff

Statomat Elmotec

ELMOTEC-STATOMAT ELMOTEC-STATOMAT ELMOTEC-STATOMAT

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SLIDE 23

Share of the market

Share of the market, worldwide

55% 45%

Elmotec-Statomat Others

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SLIDE 24

Turnover

Germany 15% World 25% Europe 60%

Share of turnover after regions

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SLIDE 25

Turnover

20 40 60 80 100 1993 1994 1995 1996 1997 1998 1999 2000

Turnover Rate

Statomat Elmotec 100 90 80

ELMOTEC-STATOMAT ELMOTEC-STATOMAT ELMOTEC-STATOMAT

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SLIDE 26

Stators Alternators Machines and Systems for Serial Manufacturing Stators Machines and Systems for Small-Series Manufacturing Machines and Systems for Production of Electric Motors Machines and Systems for 2- and 3-core Cordsets Machines and Systems for Production of Electric Cordsets

Product Program

Production Steps: Stack Making * Insulating * Winding * Inserting Forming * Final Forming * Lacing * Testing End

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SLIDE 27

Product Program

Machines and Installations for Manufacturing of Stators and Alternators Stand-alone Machines Interlinked Machines Automatic Systems Fully Automatic Production Lines Electrical Motor Technology

Serial Serial Manufacture Manufacture Small Small-

  • Series

Series Manufacture Manufacture

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SLIDE 28

Product Program

Automatic stack making of loose laminations from a magazine Automatic lamination thickness compensation Top lamination turning, punch ridge inside Welding, cleating or riveting Electrical Motor Technology Serial Manufactur Stack Making of Stators or Rotors Isolating of stator slots Rotor stack twisting Shaft or dummy mandrel pressing in

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SLIDE 29

Product Program

Manufacturing of insulating sleeves, with or without cuffs Extension unit for warm forming of insulation sleeve cuffs Extension unit for wedge making of stator or rotor slots Electrical Motor Technology Serial Manufacture Insulating of Stator or Rotor Slots

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SLIDE 30

Product Program

Winding of coil groups in a coil-transfer tool Electrical Motor Technology Serial Manufacture Winding of Concentric Coil Groups

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SLIDE 31

Product Program

Cross-free winding of wave-shaped coils >distributed (split) or non-distributed (standard)< in a coil-transfer tool Electrical Motor Technology Serial Manufacture Winding of coil groups in wave-shape

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SLIDE 32

Product Program

Electrical Motor Technology Serial Manufacture Inserting of winding and closing of slots by a wedge strip Coil Inserting Machines

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SLIDE 33

Product Program

Winding of coil groups „concentric or in wave shape“ into an inserting tool Electrical Motor Technology Serial Manufacture Coil Winding and Inserting Automatic Machines Automatic inserting of winding Closing of slots by means of wedge strips Linking of individual stations by a indexing table or linear system Linear system with circulating transport pallets or movable manipulator Automatic loading and unloading via a gripper system

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SLIDE 34

Product Program

Intermediate forming of winding Electrical Motor Technology Serial Manufacture Intermediate Forming Machines and Devices Double-sided intermediate forming of winding Simultaneous intermediate forming of winding and final forming of winding heads to inner/outer diameter and height Tools can be fitted with supporting fingers in order to protect the cuffs of the insulating sleeves

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SLIDE 35

Product Program

Double-sided final forming of winding heads to inner/outer diameter and height Electrical Motor Technology Serial Manufacture Winding Head Final Forming Machines Tools can be fitted with supporting fingers in order to protect the cuffs of the insulating sleeves

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SLIDE 36

Product Program

One- or double-sided lacing of winding heads Electrical Motor Technology Serial Manufacture Winding Head Lacing Machines and Systems One- or double-sided lacing head Additional lacing cord knotting unit

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SLIDE 37

Product Program

Automatic impregnation of winding Electrical Motor Technology Serial Manufacture Automatic Impregnation Systems for Stators or Rotors Interlinkage of single working stations either with Indexing table or linear system

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SLIDE 38

Product Program

Testing of single or three phase stators Electrical Motor Technology Serial Manufacture Stator Testing System

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SLIDE 39

Product Program

Electrical Motor Technology Small-Series Manufacture

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SLIDE 40

Mechanical production of insulating sleeves >with or without cuffs< Manual pushing of sleeves into the stator or rotor slots Mechanical production of wedge strips

Product Program

Electrical Motor Technology Small-Series Manufacture Forming and Cutting Device for Stator and Rotor Insulations

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SLIDE 41

Product Program

Electrical Motor Technology Small-Series Manufacture Coil Winding Machines for the Production of Concentric Coils Winding of coil groups >with or without coil connection< Rotating winding former, horizontally or vertically adjustable with a wire layering unit

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SLIDE 42

Product Program

Electric Motor Technology Small-Series Manufacture Coil Inserting Machines Inserting of coil groups Coil groups and wedge strips will be positioned manually and then inserted simultaneously Closing of slots by means of wedge strips

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SLIDE 43

Product Program

Production of Electric Cordsets

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SLIDE 44

Product Program

Production of Electric Cordsets Electric Cordset Production Unit, Basic Component Cordset production unit designed with all equipment needed to crimp a plug bridge to the leads of the cable

Production Steps: Sheath Stripping * Lead Cleaning * Lead Positioning * Lead Spreading Lead Forming * Insulation Stripping * Corrective Cutting Checking of Lead Position * Color Check * Crimping of Plug Bridge Lead Pull-Off Check

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SLIDE 45

Product Program

Production of Electric Cordsets Automatic withdrawn of the cable from the cable reel

F e e d i n g S p e e d F e e d i n g S p e e d 5 m / s 5 m / s M a c h i n e C y c l e T i m e M a c h i n e C y c l e T i m e 2 s 2 s

Cable is cut to length and insulation stripped.- Patented! Cable is positioned in transfer clamps Extension of Cordset Production Unit by Cable Unrolling, Cutting to Length

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SLIDE 46

Product Program

Production of Electric Cordsets Crimping of contacts and plug connectors on the leads Patented cutting and stripping unit Correction cut on the copper tips Process-security is guaranteed by an effective crimp quality control monitoring system Extension of Cordset Production Unit by Crimping of Contacts and Connectors

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SLIDE 47

Product Program

Production of Electric Cordsets Extension of Cordset Production Unit by Assembling of Protective Cups Assembling of protective cups as per chosen type of connection Feeding of protective cups in proper position out of a large-volume sorting device Checking of protective cups by a sensor system

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SLIDE 48

Product Program

Production of Electric Cordsets Automatic assembly of plug half shells National requirements are met

C l i p C l i p

  • r

S n a p

  • r

S n a p

  • n
  • n

C

  • n

n e c t i

  • n

C

  • n

n e c t i

  • n

U l t r a s

  • n

i c U l t r a s

  • n

i c W e l d i n g W e l d i n g

Extension of Cordset Production Unit by Assembling of Plug Half Shells

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SLIDE 49

Product Program

Production of Electric Cordsets Electrical checks in a time-controlled transfer line Every desired degree of quality assurance can be achieved Checks are conducted at several stations Cut off of plug when fault is detected Maximum safety quality for each fabricated cable Extension of Cordset Production Unit by Electrical Checks

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SLIDE 50

Product Program

Production of Electric Cordsets Orderly removal of finished cables Portion-by-portion output on a buffer belt Fully automatic unloading of up to 50 cables into 6 output channels One Operator, who not bound to the machine‘s cycle Extension of Cordset Production Unit by Depositing of Cables

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SLIDE 51

Product Program

Production of Electric Cordsets Removing of cordset out of the transfer clamps Positioning of plug bridge in a locating and transport cassette Feeding of cassette into the Injection Molding Machine Injection molding of plugs Removing of cordset with the molded plug out off the cassette Positioning of cordset in a further transfer device Electrical check and automatic unloading Extension of Cordset Production Unit by Interlinkage with Injection Moulding Machine