Company Presentation 14.09.2019 AT A GLANCE A family owned - - PowerPoint PPT Presentation

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Company Presentation 14.09.2019 AT A GLANCE A family owned - - PowerPoint PPT Presentation

Company Presentation 14.09.2019 AT A GLANCE A family owned business. Second generation in charge. 10 NUMBER OF ENGINEERS Mr. Ouzhan Arslan Management Man. Director (Ind. Eng.) Mr. Kaan Arslan 86 Man. Partner (Economics) NUMBER OF


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SLIDE 1

Company Presentation

14.09.2019

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SLIDE 2

Management

NUMBER OF EMPLOYEES

24 White / 62 Blue

10

NUMBER OF ENGINEERS

86

M2 TOTAL CLOSED AREA

2700

  • Mr. Oğuzhan Arslan
  • Man. Director (Ind. Eng.)
  • Mr. Kaan Arslan
  • Man. Partner (Economics)

Head of Finance Mr. Saruhan Arslan

(BA)

  • Tech. Manager
  • Mr. Murat Arslan

(Mech. Engineer)

AT A GLANCE

A family owned business. Second generation in charge.

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SLIDE 3

MILESTONES

1971

Founded as Hidro Pres Castings

1980

Moved to Y enibosna

1993

Foundation of Arslan Makina

1995

First Export: Germany

2010

Approval of SVTI ASIT Certification

2013

Set-up of internal powder painting shop

2015

Purchase of the land of new plant MRP II -> ERP Implementation

2018

New factory construction started

2005

Full automated HPDC machine and CNC machine

2006

Entry to Automotive (Finnveden -> Daimler)

2005

Export firm: Arma Metal Export rate >70%

2003

Approval of ISO 9001

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SLIDE 4

PRODUCTION GENERAL OVERVIEW

POWDER P AINTINGS CNC MACHINING TOOL& FIXTURE DESIGN ALU DIE CASTING

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SLIDE 5

CAPACITY/CAPABILITY INFORMATION

Tool & Fixture Productions

Pressure & gravity die castings & trimming tool production CAD Software => Solidworks | CAM Software => ESPRIT Tooling flow simulations

Die Casting

Pressure die castings in aluminium & zinc from 20g to 6kg Aluminium gravity die castings up to 15kg

CNC Machining

4 axis precise milling, turning

  • perations
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SLIDE 6

CAPACITY/CAPABILITY INFORMATION

Assembly of the components, helicoil inserting etc

Assembly Powder Paintings

Multi color powder paint shop

Custom Made Equipment

Custom made equipment can be made according to specific requirements.

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SLIDE 7

CAPACITY/CAPABILITY INFORMATION

Quality / Project

PPAP , APQP, SPC, FMEA, 8D studies can be handled for Automotive customers.

MRP => ERP + BI

Implementation completed for new ERP system.

Export Experience

We are exporting products to various European countries since 1995.

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SLIDE 8

ALLOY TYPES & RELATED COLOR CODES

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SLIDE 9

REFERENCES

FRANCE SWITZERLAND TURKEY HUNGARY ITALY GERMANY CZECHIA CHINA AUTOMA TION AUTOMOTIVE AIR SYSTEMS CASTING DRIVE TECH. ELECTRONIC ENERGY HYDRAULICS INDUSTRIAL LIGHTNING TELECOM

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SLIDE 10

CERTIFICATES

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SLIDE 11

TEST CAPABILITIES

Dimensional Inspection - Mutitoyo Crysta 3D CMM Porosity Level Test – Stereo Microscope Coating Thickness Test Chemical Analysis - WAS Spektrometer Hardness Test - Affri Hardness Tester X-Ray Inspection- YXLON – 225Kv – MU 2000 (2018) Tensile Test – External Lab (Rm, Rp, %Elong.)(KOSGEB) Special Test Fixtures & Gauges Zeiss 3D CMM Mahr Surface Roughness and Contour Measurement RPT Density Control

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SLIDE 12

TEST CAPABILITIES

X-Ray Inspection Yxlon Surface Roughness and Contour Measurement MahrSurf

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SLIDE 13

MEASUREMENT CAPABILITIES

Tool Measurement Zoller 3D CMM Zeiss

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SLIDE 14

CASTING SIMULATION

New project designs,

  • ptimised for better castings

with close customer cooperation. To enhance better results in new projects Casting Simulation Software ‘’ANYCASTING’’ is used for,

  • Liquid Filling Analysis
  • Solidification Patterns

Filling Time, Material Flow Particle Tracing Air Pressure Runner Optimisation

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SLIDE 15

HUMAN RESOURCES

We can achieve competitiveness and success only through teamwork and focused efforts of an engaged, dedicated and capable workforce AIM: To employ promising, motivated individuals and then help them to realise their potential by enhancing their capabilities and by increasing their education so they become effective. Since Q4 2016, we actively employ a company wide Suggestion System with rewards and systematic follow-ups to engage every employee to increase our efficiency.

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SLIDE 16

PHOTO GALLERY Casting Shop

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SLIDE 17

PHOTO GALLERY CNC Machining Shop

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SLIDE 18

PHOTO GALLERY Tool & Fixture Workshop

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SLIDE 19

PHOTO GALLERY Shot Blasting & Vibro Process

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SLIDE 20

PHOTO GALLERY Washing / Helicoil Insert / Assembly

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SLIDE 21

PHOTO GALLERY Final Control & Packaging

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SLIDE 22

INVESTMENT PLANS 2017-2019

Goal / Investment New Zitai fully automated Casting Machine 250 T 3D CMM 2 new Brother CNC Machining Centers (R450 X1 & R650X1) Description

  • Extra squeze casting capability for gas tight parts,
  • Including 3 robots,
  • AutoLadler,
  • Servo Programmable Sprayer
  • Extractor
  • Tool thermo regulator & Vacuum system
  • Zeiss 3D CMM
  • 4 axis,
  • 10K rpm,
  • Renishaw Laser (TRS2) and Parts Probes (OMP40)
  • High pressure internal coolant
  • High speed machining for Alu parts

Planned Date 2017-Q3 2017-Q4 2018 Q3 Status Completed Completed Completed

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SLIDE 23

INVESTMENT PLANS 2017-2019

Goal / Investment XRA Y Mahr Central Melting Furnace BOTTA (Italy) Description XRAY MACHINE

  • YXLON YMU-200D / 225 KV
  • CT Ready

Mahr CD 280 Contour and Surface Measurement

  • Gas Powered
  • Tower Type
  • 1500 Kgs Holding
  • 600 Kgs/Hour Melting capacity

Planned Date 2018 Q3 2018 Q4 2019 Q2 Status Completed Completed Completed

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SLIDE 24

INVESTMENT PLANS 2017-2019

Goal / Investment OMS PRESS Automated Die Casting Machine (Italy) Liquid Metal Transfer System DOGUS Foundry Degassing Unit (FDU) Description

  • 480 Tons Locking Force
  • Auto Ladler
  • Auto Sprayer
  • Electric Powered
  • 500 Kgs Transfer Capacity
  • 3 x Transfer pots for different alloys
  • Plc Controlled
  • 200-1200 Kgs Capacity
  • Auto Flux Feeding System

Planned Date 2019-Q2 2019-Q2 2019-Q2 Status Completed Completed Completed

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SLIDE 25

INVESTMENT PLANS 2017-2019

Goal / Investment Description Planned Date Status Density Index Measurement

  • Control and optimize the cleaning of the Melt.
  • Density Index Equipment.
  • Saving the measure results and SPC capability.

2019-Q4 Planned New Zitai fully

  • Including 3 robots,

2019-Q4 Planned Automated

  • AutoLadler,

Casting Machine

  • Auto Sprayer

730 Tons

  • Extractor
  • Tool thermo regulator & Vacuum system
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SLIDE 26

MOVING TO A NEW PLANT

Description New factory Building investment in the new

  • rganized Industry area. (Hadımköy Industrial Area)

Location:

  • 25 Km West Direction from Atatürk Airport.
  • 27 Km South Direction from New 3rd Airport.
  • Planned total closed area 13.000 sqm

Planned Date 2019-Q4

Current Factory New Airport

27 KM

Current Airport New Factory

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SLIDE 27

MOVING TO A NEW PLANT

Description New factory Building investment in the new

  • rganized Industry area. (Hadımköy Industrial Area)

Location:

  • 25 Km West Direction from Atatürk Airport.
  • 27 Km South Direction from New 3rd Airport.
  • Planned total closed area 13.000 sqm

Planned Date 2019-Q4

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SLIDE 28

Thank you for your attention.