Company overview Theo Lotter 24 March 2011 ACTOM ACTOM (Pty) Ltd - - PowerPoint PPT Presentation
Company overview Theo Lotter 24 March 2011 ACTOM ACTOM (Pty) Ltd is a black empowered electrical engineering company employing over 5800 people with an annual order intake in excess of R 6-billion. ACTOM has a number of related manufacturing
Company overview
Theo Lotter
24 March 2011
ACTOM
ACTOM (Pty) Ltd is a black empowered electrical engineering company employing over 5800 people with an annual order intake in excess of R 6-billion. ACTOM has a number of related manufacturing and trading interests across its 27 operating units, 22 production facilities and 25 distribution centres throughout South Africa. ACTOM formerly traded under the name Alstom South Africa and re-branded to ACTOM in September 2009
Technology partners
ACTOM partners Alstom France for environmental equipment and in serving the maintenance, upgrade and retrofit market for larger boilers, as well as for railway transport activities. ACTOM holds exclusive distribution, technology and representation rights for Alstom Grid (formerly the transmission business of Areva T&D) in South Africa and maintains management, technical and commercial links to Alstom Grid business units in Europe Following the acquisition by Scneider Electric of the global distribution business of Areva T&D, the distribution, technology and representation agreements that exists between ACTOM and Areva will remain in place untill such time as a new agreement has been concluded
Share Holding 9 % 17% 9,5% 20% (4% is BEE equity) 35% 9,5%
Black individuals, management and employees Management
New Brand – evolution of name
ALSTOM ACTIS OLD MUTUAL
JOHN THOMPSON
AREVA
AC Current ATOM
ACTOM business sectors
Electrical Equipment Transport Power Conversion Power Transmission & Distribution Low Voltage Equipment Industry & Contracting
ACTOM (Pty) Ltd
JOHN THOMPSON a division
John Thompson as part of ACTOM
John Thompson Mission Statement
With a history in Boiler making dating back to 1824 And technology partners such as Combustion Engineering Rolls Royce, Alstom and various others, JT has access to and has built up a technology base that makes them leaders in the industry.
1824
History, experience and technology
1824 William Thompson established an iron boat building business in Bilston, UK 1935 Agent appointed in South Africa 1954 John Thompson – Albert de Jong (Pty) Ltd manufacture their first boiler in South Africa. 1960 John Thompson Africa (Pty) Ltd established under control of UK parent company. 1969 John Thompson UK acquired Cochran to become Europe’s leading manufacturer of shell boilers. 1977 Clarke Chapman Ltd & Reyrolle Parsons Ltd formed Northern Engineering Ltd (NEI). 1989 NEI merged with Rolls-Royce creating Rolls-Royce Industrial Power Group which included International Combustion Ltd, Cochran and John Thompson Africa. 2001 ALSTOM Power purchased the assets of NEI Africa including John Thompson Africa and ICAL and created the business Division – John Thompson Boilers. 2004 Alstom South Africa acquired 90% of its shares from Alstom Plc and became a South African
2009 Alstom Electrical Industries (Pty) Ltd rebranded to become ACTOM (Pty) Ltd of which John Thompson (formerly “Alstom John Thompson”) is a division 2010 John Thompson celebrates 75 years in South Africa
A proud & distinguished history
More than 75 Years of John Thompson in South Africa
Technology People Customers
Technology source John Thompson
1954 2008
John Thompson developing in SA
Co-operation and technology agreements with Alstom are in place.
Alstom Technology
Environmental equipment
Komati Boilerserve Matimba Boilerserve Sappi Saicor Permanent site Port Elizabeth Office Oude Molen Permanent site Durban Branch office Cape Town Head Office Johannesburg Branch office
John Thompson
Witbank office Nelspruit office Cape Concentrates Permanent site
Executive management
JOHN THOMPSON Management Structure
More than 200 years experience
New Generation Engineers
Graduate Engineers, Average age 28 Technology & Skills Focused Training
Training Programmes
Apprentice training school
Boiler development and Training centre
“On site” Training
Package boiler division Industrial Watertube boiler division Utility Boiler & Environmental division
Package Firetube Boilers High Voltage Electrode Boilers Deaerators Chaingrate Stokers Steam Outsourcing Engineering Services Construction Services
Operating divisions
Biomass fired Watertube Boilers Biomass/Coal-fired Watertube Boilers Biomass/Oil fired Watertube Boilers Echrohrkessel Boiler Components Construction Services Boilers maintenance contracts Boiler retrofits & upgrades Flue Gas Desulphurisation: Wet, Seawater, Dry De NOx and SCONOx™ Electrostatic Precipitators Fabric Filters Electronics Materials Handling Construction services
Watertube boiler division Manufacturing division
Pressure vessels Heavy fabrications Water-cooled ducts Towers Galvanising baths
Cranes: Lifting capacity up to 100 ton CNC Plasma and Oxy-acetylene Profile cutting and flame planning: Largest plate size 4 m x 14 m Guillotine: Up to 3 m wide by 12 mm thick Plate Rolling: Up to 3,2 m wide and 70 mm cold Press Brake: Up to 400 ton, knife length 3 730 mm Hydraulic Press: Up to 500 ton Submerged Arc Welding Machines: Max. boom travel vertically 6 100 mm Max. boom travel horizontally 6 100 mm Thermal Stress Relieving: Size 21000 x 5 150 x 5 855 mm Capacity 100 ton Radial and Traveling Bed Drilling Machines:
CNC Pipe Bending: Up to 115 mm diameter – cold bending Above 115 mm – hot bending Automatic panel/membrane wall welding machines Panel bending machine Automatic economiser tube fin welding machines
Works Capabilities & Capacities
JOHN THOMPSON Representation “John Thompson” Boilers installed
Worldwide Markets & Agents
Mechanical Design & Weld Engineering
Conceptual Designs Detail Designs & Specification Product Development Technical Support Weld Qualifications
Instrumentation & Controls
Control Philosophies P & I Diagrams SCADA System Development Enquiry Specifications
Metallurgical Inspections
Metallorgraphic Examination Non-destructive testing Tube bore inspection supervision Boiler statutory inspections Metallurgical Inspection of plant and Equipment Failure Analysis Remnant Life Analysis
Engineering Services
Quality & Certification
and other safety requirements
Solutions Driven
Engineering solutions Logistics solutions Financial solutions Environmental solutions Project solutions
Solutions!
Renewable Energy and Eco-fuels
Waste-heat Boilers Biomass combustion Co-generation Solar Energy Environmental solutions
Customer Base (not a complete list)
Exports
South East Asia Business
Boilers Installed: 350+
Some South East Asia customers
John Thompson today R 1 000 000 k Annual turnover
Internet website – www.johnthompson.co.za
www.johnthompson.co.za
Factory Layout
Thank you
Operation Divisions
Utility Boilers & Environmental Solutions
Electrostatic Precipitators De-Sulphurisation (NID) Utility Boilers Maintenance, Service & repairs Pulse Jet Fabric Filters
Utility Boilers & Environmental
Continuing a long successful relationship with ESKOM
Boilers Pressure parts Gas cleaning Maintenance Repairs Pipe work
Utility Boilers
Arnot Power station
Boilerserve contract
Boiler repairs & Boilerserve contract Matimba Power Station.
Utility boilers
SAPPI Ngodwana
Replacement of two ESPs existing internals with ALSTOM new designed internals, consisting of three electrical fields each.
Electrostatic Precipitators
Coal Stack Emission Abatement System
The NID Process with bag Filters
MONDI Merebank
De-Sulphurisation of the existing coal fired boiler plant using our NID technology with Fabric Filters as integrated collector.
Bag Filters
Fabric Filter Retrofit Units 1 to 3 Arnot
Retrofitting of the existing ESP’s into Fabric Filter Plants.
Before After
Industrial Watertube Boilers
Watertube Boilers
Coal Fired Boiler with Zoned CAD Stoker and Selective Grit Refiring
Watertube Boilers Construction and Field services
Typical Bagasse Fired Watertube Boiler
Typical Echrohr Kessel Cornertube Boiler
Watertube Boilers
Boilers in the Sugar Industry
Illovo Ubombo, Swaziland
105 t/h
Acucareira de Xinavane Sugar, Mozambique
180 t/h
TSB Komati, South Africa
150 t/h
Mhlume Sugar Company, Swaziland
125 t/h
TSB Malelane South Africa
150 t/h
Royal Swaziland Sugar Corp Simunye Sugar, Swaziland
125 t/h
Flacq United Estates Limited, Mauritius
100 t/h
Some of the over 100 boilers supplied
Boilers in the Sugar Industry
105 t/h Baggase fired boiler under construction for Illovo Ubombo in Swaziland
Construction operations
180 T/h Bagasse/coal fired boiler under construction in Mozambique
Construction operations
Package Boilers
Thompson EUROPAC Coal-fired Thompson ENVIROPAC Oil/gas-fired Thompson REDIPAC Oil/gas-fired Thompson SIMPAC Wood-fired
Package Firetube - Products & Services
6 - Afripac 492K’s
20 650 kg/h
1 830 kPa
88%
Pea Coal
Typical Large Boilerhouse
3 - TM800 Multipacs (3 x 8 t/h)
Typical Oil Fired Installation
Firetube Boilers Construction and Field services
JOHN THOMPSON coal-fired boiler with superheater for co-generation of process steam and electricity
Innovative Designs
Coal-fired boiler gas cleaning
Bag filter for smaller boilers using glass membrane bags High efficiency mechanical cyclone grit arrestors
Gas cleaning solution Bag Filter Lower grit particle emission Cleaner air Gas cleaning solution High efficiency Cyclones Lower grit particle emission Cleaner air Heat transfer solution Spiral tubes Improved boiler eff. Less fuel Smaller boiler Cost saving Efficiency solution Micropac boiler management Improved boiler eff. Less fuel Reduced human error Cost saving
Solutions Driven
High Efficiency Coal-fired firetube boiler
Steam Outsourcing
Manufacturing - Cape Town Works
Manufacturing
John Thompson works – since 1954 Manufacturing
Factory layout
: 30 000m2
: 100 ton
: 4500 tons
: 360 000
: 450
Cranes: Lifting capacity up to 100 ton CNC Plasma and Oxy-acetylene Profile cutting and flame planning: Largest plate size 4 m x 14 m Guillotine: Up to 3 m wide by 12 mm thick Plate Rolling: Up to 3,2 m wide and 70 mm cold Press Brake: Up to 400 ton, knife length 3 730 mm Hydraulic Press: Up to 500 ton Submerged Arc Welding Machines: Max. boom travel vertically 6 100 mm Max. boom travel horizontally 6 100 mm Thermal Stress Relieving: Size 21000 x 5 150 x 5 855 mm Capacity 100 ton Radial and Traveling Bed Drilling Machines:
CNC Pipe Bending: Up to 115 mm diameter – cold bending Above 115 mm – hot bending Automatic panel/membrane wall welding machines Panel bending machine Automatic economiser tube fin welding machines
Capabilities & Capacities
Inspection and Testing
The following welding processes are in use:
FBW Flash Butt Welding MMA Manual Metal Arc FCAW Flux Cored Arc Welding OA Oxy-Acetylene MCAW Metal Cored Arc Welding SA Submerged Arc MAG & pulsed MAG Metal Active Gas MIG & pulsed MIG Metal Inert Gas TIG & pulsed TIG Tungsten Inert Gas
Welding Capability
Manufacturing Gallery
Panel Walls
Manufacturing Gallery
Water-cooled Hood
Manufacturing Gallery
Pressure vessel
Manufacturing Gallery
Spreader Openings
Manufacturing Gallery
Special Fabrications
Manufacturing Gallery
Manufacturing Gallery
Internet website – www.johnthompson.co.za
www.johnthompson.co.za
Factory Layout
Thank you