300mm Wafer Manufacturing in China: Challenges and Opportunities - - PowerPoint PPT Presentation
300mm Wafer Manufacturing in China: Challenges and Opportunities - - PowerPoint PPT Presentation
300mm Wafer Manufacturing in China: Challenges and Opportunities May 2017 Zing Semiconductor Corporation Confidential Agenda Advantages when working in China -Market -Policy Challenges when working in China - Partners - Localization A
Zing Semiconductor Corporation Confidential
Agenda
Advantages when working in China
- Market
- Policy
Challenges when working in China
- Partners
- Localization
A brief introduction to Zing Semiconductor Challenges for next-generation wafers
Zing Semiconductor Corporation Confidential
Advantages when working in China
- Market
- Policy
Challenges when working in China
- Partners
- Localization
A brief introduction to Zing Semiconductor Challenges for next-generation wafers
Zing Semiconductor Corporation Confidential
4
SOURCE:IBS
15.7% 15.0% 14.2% 42.5% 12.6% 15.3% 13.7% 14.5% 44.4% 12.1% 16.4% 12.3% 13.9% 46.7% 10.7% 15.6% 12.7% 20.7% 41.4% 9.6% 15.8% 10.5% 11.3% 51.9% 10.5% 15.6% 10.6% 11.3% 52.5% 10.0% 54.7% 9.3% 10.0% 15.3% 10.7% 56.2% 9.4% 15.0% 10.0% 9.4% 55.8% 9.2% 15.4% 9.8% 9.8% 57.5% 9.2% 14.9% 9.2% 9.2% 59.4% 8.0% 14.9% 8.6% 9.1%
Semiconductor Market Forecast through 2020
Zing Semiconductor Corporation Confidential
SOURCE:IBS
China Semiconductor Consumption vs. Supply from Domestic Suppliers
Zing Semiconductor Corporation Confidential
- 62 new fabs have been announced as starting operation between 2017 and
2020.
- 26 of the new fabs are located in China, or 42% of the total.
2017~2020 New Fab Construction
Zing Semiconductor Corporation Confidential
By product type, the forecast for new facilities and lines include: ① 20 foundries (32 percent), ② 13 memory fabs (21 percent), ③ Seven LED (11 percent), ④ Six Power (10 percent) ⑤ Five MEMS (8 percent).
New Facility: Types
Zing Semiconductor Corporation Confidential
Zing Semiconductor Corporation Confidential
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Chinese 300mm wafer capacity, 2017-2020
Current 300mm demand is from 8 manufacturers, with a combined 460kwpm production. Including test and monitor wafers, total wafer demand is between 500-550Kwpm.
- 2017
Many fabs are scheduled to come online by 2020, including expansion of existing fabs as well as new players in the industry, including fabs in Hefei, Jinjiang, and Xiamen, among others. Demand for production wafers is expected to increase by 640K wpm, and including test and monitor wafers, demand is expected to increase by over 700K. By 2020 total wafer demand will be around 1.2M wpm.
- 2017-2020
Red text above denotes fabs under construction
Zing Semiconductor Corporation Confidential
Advantages: Policy
“Made in China 2025” Elements of Germany’s “Industry 4.0” policy Increased emphasis on supply chain efficiencies, supply chain communication, smart factories Collaboration with MNCs; move away from “indigenous innovation” for domestic market only
Zing Semiconductor Corporation Confidential
Made in China 2025
- Financial / Facility support from
central, provincial, and local governments
- Focus on high-tech jobs creation,
particularly in interior
- Value-added raw materials highly
desirable
Zing Semiconductor Corporation Confidential
Advantages when working in China
- Market
- Policy
Challenges when working in China
- Partners
- Localization
A brief introduction to Zing Semiconductor Challenges for next-generation wafers
Zing Semiconductor Corporation Confidential
Challenges: Finding the Right Partners
- Picking the right location
- Subcontractor quality
- When and what to outsource
Zing Semiconductor Corporation Confidential
- China GAAP vs. U.S. GAAP
- Quality bilingual employees
- Language of daily business?
Challenges: Localization
Zing Semiconductor Corporation Confidential
Advantages when working in China
- Market
- Policy
Challenges when working in China
- Partners
- Localization
A brief introduction to Zing Semiconductor Challenges for next-generation wafers
Zing Semiconductor Corporation Confidential
Zing Semiconductor is located in Lingang, a district of Shanghai, with a total area of 100,062㎡. The total built-up area will be 128394.90㎡. As of June 2018, investment will be $325M, with total investment estimated to be $1B at full capacity.
Zing Semiconductor
Zing Semiconductor Corporation Confidential
2017-2022 Roadmap
Phase 1 Technology Node: 28nm Capacity:150K 300mm wafers per month Phase 2 Technology Node: 20nm~14nm Capacity: 300K 300mm wafers per month Phase 3 Technology Node: 10nm and under Capacity: 600K 300mm wafers per month 2017-2018 2019-2020 2021-2022
Zing Semiconductor Corporation Confidential
To 150K wpm mass production
01 02 03 04 05
Construction 2015.10~2016.08 R&D Phase 2016.09~2016.12 Certification 2017.1~2017.9 Phase 1 End 2017.10~2018.6 *Complete Engineering Design *Receive Production and Business Licenses *Approval of construction permits *Apply for 20 core patents * R&D equipment tender * R&D equipment procurement * Complete factory construction * Complete R & D equipment installation * Complete product technology research and development * Start customer sample manufacturing * Capacity to 10k wafers per month * Pass 4 to 5 customers product certification * Passed ISO9001 certification * Production capacity
- f 80k/month
* Began wafer foundry services in January 2017 * Production capacity of 150k/month * 6 months of sales of 100K wpm, monthly sales of 70 million RMB * Complete 510 patent applications
02:Const struction 01:Planni nning ng 03: R&D &D P Phase se 04: Ce Certif ificatio ion 05: Pha hase 1 e 1 End End
Planning 2014.06~2015.09
Zing Semiconductor Corporation Confidential
Crystal Growing Performance
1.8M Single Crystal
Whole Single Crystal Shoulder 100mm Body 1800mm Tail 300mm
Pulling Speed Ingot Axial Length [mm] 70mm 1800mm
70mm ~ 1800mm: Target ±8% 200mm ~ 1800mm: Target ±4%
1.6M Single Crystal
Shoulder 100mm Body 1600mm Tail 300mm
Date : 2016.12.28 Date : 2017.01.16
Whole Single Crystal
Date : 2017.02.13
2.0M Single Crystal
Shoulder 100mm Body 2000mm Tail 300mm Whole Single Crystal
Zing Semiconductor Corporation Confidential
Crystal Growing Performance
Low COP Quality Summary
☞ Production Date of Test-3 Ingot : 2017.4.01
200nm 120nm 90nm 65nm 37nm 30 20 10
12.6957 2.26087 0.608696 0.521739 0.478261
Test-3 Test-2 Test-1 3000 2500 2000 1500 1000 500 2.26087 313.889 2707.58
90nm LPDN Trend LPDN Result of Test-3
BOTTOM MIDDLE TOP 40 30 20 10 13.375 12.7 11.6
37nm LPDN Result per Ingot Position
Zing Semiconductor Corporation Confidential
Zing Semiconductor Corporation Confidential
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Patent Applications
Zing Semiconductor has applied for 304 patents, for crystal growth, silicon wafer substrate technology, epitaxial material growth, silicon III-V semiconductor material epitaxial growth, SOI wafer substrate preparation and advanced CMOS devices and processes, amongst others. It has received 36 patents, with the remaining patent applications still pending.
Zing Semiconductor Corporation Confidential
Quality Certification Plans
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Certification\ Time
2015 2016 2017 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
ISO 9001:2015 ISO 14001:2004 OHSAS 18001:2007 ISO/TS16949:2009
2017/5 2017/9
Zing Semiconductor Corporation Confidential
Advantages when working in China
- Market
- Policy
Challenges when working in China
- Partners
- Localization
A brief introduction to Zing Semiconductor Challenges for next-generation wafers
Zing Semiconductor Corporation Confidential
Challenges for the industry at 14nm and beyond
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- Growing demand for COP-free, starting with
near-perfect crystal
- Smaller edge exclusions
Zing Semiconductor Corporation Confidential
Challenges for the industry at 14nm and beyond
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- Thick epi and FD-SOI
SOURCE: Applied Materials SOURCE: Soitec
Zing Semiconductor Corporation Confidential
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