The MTF what should it do for the PE ? what does it contain ? - PowerPoint PPT Presentation

Manufacturing and Test Folder Sum mary • The MTF – what should it do for the PE ? – what does it contain ? – how is it structured ? • The Analysis – the workflow diagram – the assembly breakdown structure – the user interview • The Generation – of the MTF in EDMS – of the data exchange files • The modus operandi – loading data – editing data – consulting data RSaban MARI C October 18, 2000

Manufacturing and Test Folder The MCS, MCDO and MSCB Exercise The Assem bly The Workflow Breakdown Diagram Structure P.Bonnal M.Allitt M.Allitt M.Karppinnen M.Karppinnen S.Mallon-Am erigo P.Nitter What is the cost of the exercise ? What is the added value ? The Data The Traveller Import Application S.Mallon-Am erigo P.Martel RSaban MARI C October 18, 2000

Manufacturing and Test Folder The ABS : the catalogue of the collider com ponents Project or sub-project leading to the production of a collider component Item, collider component or sub-component Manufacturing or Assembly Procedure Models for Test and Measurements Results LBA Dipole Magnet Describes • each collider component in terms of its sub-com ponents • its assembly process Provides • a model of the documentation required for the m anufacturing, the assembly, the tests and the installation RSaban MARI C October 18, 2000

Manufacturing and Test Folder The workflow diagram : a description of the manufacturing process t raveller The input to the MTF operation # MCO· 06 operation # MCO· 08 wind the coil fix end saddles to mandrel MCO winding mandrel MCO winding 14 mandrel 14 1 connection end type t raveller + 1 non-connection end type end saddle connection end operation # MCO· 07 check the dimensions of the end saddles The output of step MCD0 6 and 07 is the end saddle for MCO The resources input to step MCD0 8 measuring gauge 17 Describes • each process in terms of the transformation it operates on the raw m aterial (input) and what it produces (output) • all the resources (m aterials and human) required for each process Provides • a consolidation of the ABS • the sequencing of the processes RSaban MARI C October 18, 2000

Manufacturing and Test Folder The MTF (The Traveller) Manufacturing or Assembly Procedure Test and Measurements Results MBP2N1 Dipole Magnet RSaban MARI C October 18, 2000

Manufacturing and Test Folder What should it do for the Project Engineer provide a detailed trace of the manufacturing process, the test and 1 measurement results allow a maintenance follow-up of the equipment once it has been 2 installed, commissioned and is in operation 3 trace the equipment during operation and after decom missioning for INB data is centrally stored in computer readable form data accessible worldwide via the Web data is preserved across time unlike some Excel file stored in the PC of somebody RSaban MARI C October 18, 2000

Manufacturing and Test Folder It traces all events concerning an equipm ent during its entire life-cycle manufacturing Any Manufacturing or Test Process ! Is subdivided into steps ! Each step yields a data set particular to the step test ! The values, in some cases repair) , (eg m anufacturing, test, determine whether or not repair the equipment is viable installation operation non conformity ! removal RSaban MARI C October 18, 2000

Manufacturing and Test Folder The Data EDMS PBS Inventory of the different collider components Parameter Database MTF Physical Element 1 MTF Physical Layout Data describing the m anufacture of the Collider and test of a particular component ABS manufactured, being manufactured, being tested or already installed Part List of each Physical Element 2 in the collider type of collider components RSaban MARI C October 18, 2000

Manufacturing and Test Folder Phase 1 : The Analysis The The Assem bly The Assem bly The Workflow The Workflow Project 1 Breakdown Breakdown Diagram Diagram Engineer Structure Structure 2 3 List of steps and the List of steps and the Interview Interview data associated to data associated to Forms Forms each each RSaban MARI C October 18, 2000

Manufacturing and Test Folder Phase 2 : The Generation of the Data Structures List of steps and the List of steps and the data associated to it data associated to it L1 L2 M1 M2 Check dim ensions … W4 LHC Part ID Excel file form at to Excel file form at to Em pty manufacturing Em pty manufacturing exchange between the exchange between the and test folders for each and test folders for each manufacturer and CERN manufacturer and CERN manufactured equipm ent manufactured equipm ent RSaban MARI C October 18, 2000

Manufacturing and Test Folder Phase 3 : The Collection and Entry of the Data Data arrives from Data arrives from manufacturer via e-mail, manufacturer via e-mail, CD or floppy disk CD or floppy disk data entry upload The Project Engineer RSaban MARI C October 18, 2000

Manufacturing and Test Folder … in summ ary The inputs required are The workflow diagram The assembly break down structure Phase 1 Via an interview The Analysis The products are Each manufacturing or test step is identified together the structured data set associated to it Phase 2 The Generation It is almost automatic, the result must be checked of the Data by the PE. Structures Phase 3 It strongly relies on the consistence of the data with The Collection the information which was gathered about it. The PE and Entry of must verify the quality of the data entered. the Data RSaban MARI C October 18, 2000

Manufacturing and Test Folder Software Structure EDMS common layer CADIM (& CDD) MP5 Other databases Design Documents Asset tracking Job management LHC Parameters Etc. RSaban MARI C October 18, 2000

Manufacturing and Test Folder Conclusion The exercise is expensive but essential investment 1 6 meetings/ iterations involving up to 5 participants 4 weeks for development and data import will be m echanised The Project Engineer is at the center of this exercise during 2 all the phases Assistance can be obtained ! during the Analysis Phase (PBonnal, RSaban) ! during the Data Entry or Upload (Data Aid in EST/ I SS) Provided the analysis is done seriously, the system fulfills 3 its promises of ! tracing the manufacturing and test, ! allowing m aintenance follow-up and ! tracing the equipm ent during operation and after decomm issioning RSaban MARI C October 18, 2000

Manufacturing and Test Folder Milestones End October 2000 Interview Interview Forms Forms Consult Manually Enter Upload Manufacturing and Manufacturing and Manufacturing and Test Data Test Data Test Data Ready End November 2000 RSaban MARI C October 18, 2000