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ROTATIONAL MOULDING
Developing the future of
MOULDING
Roger Goris December 2016 using RMPP141
ROTATIONAL MOULDING MOULDING using RMPP141 Roger Goris December - - PowerPoint PPT Presentation
ROTATIONAL MOULDING MOULDING using RMPP141 Roger Goris December - - PowerPoint PPT Presentation
Developing the future of ROTATIONAL MOULDING MOULDING using RMPP141 Roger Goris December 2016 Room for improvement The industry needs new options and better outcomes Developing the future of rotational moulding AGENDA AGENDA using
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AGENDA
The industry needs new options
and better outcomes Developing the future of
rotational moulding
using RMPP141
Room for improvement
AGENDA
New rotational moulding PP compound RMPP141
shows superior performance and value
A wide range of uses
in demanding applications using RMPP141
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Room for improvement
AGENDA
The industry needs new options
and better outcomes Developing the future of
rotational moulding
using RMPP141
AGENDA
New rotational moulding PP compound RMPP141
shows superior performance and value
A wide range of uses
in demanding applications using RMPP141
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ROOM FOR IMPROVEMENT IMPROVEMENT
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PP RMPP141
BETTER COST FOR EFFECT
Lower density and weight reduction Ambient grinding Improved properties
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RMPP141
70%
PE
100%
Same performance with
30% LESS
WEIGHT REDUCTION
70% 100%
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NO LIQUID
N2
AMBIENT GRINDING
NO LIQUID NITROGEN REQUIRED
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2 4 6 8 10 12
Stiffness Cycle time Resistance to Creep
PE RMPP141
HDT Potential Weight reduction x10% Impact 0 degr Impact Room Temp
IMPROVED PROPERTIES
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Conclusion:
USING RMPP141 POTENTIAL COST SAVINGS
Lower density and weight reduction Ambient grinding Improved properties
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CURRENT MATERIALS LEAVE A LOT
High material and assembly costs
LEAVE A LOT TO BE DESIRED…
Time consuming
FABRICATED
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Lack of
- ptions
CURRENT MATERIALS LEAVE A LOT
Quality and longevity issues
CONCRETE LEAVE A LOT TO BE DESIRED…
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The industry needs
NEW OPTIONS AND BETTER OUTCOMES BETTER OUTCOMES
More cost effective
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WASTE WATER SYSTEMS ARE NOT ONLY PIPES
There is a need for moulded products as well
Pipe systems need inspection chambers, pump houses, pits, etc The market needs many different products
RMPP141 FOR USE IN INFRASTRUCTURE
Telecommunications pits Culverts Inspection pits Manholes Connectors Underground tanks LIST OF PRODUCTS
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ROTATIONAL MOULDING PE LIMITED
stiffness
GREATER
material usage
HIGHER COST
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INJECTION MOULDING HIGH
mould cost
HIGH
clamping force
HIGH CAPITAL COST
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New rotational moulding PP compound RMPP141
SHOWS SUPERIOR PERFORMANCE AND VALUE
Extensive testing and long term results
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Extensive practical testing shows a
HUGE OPPORTUNITY HUGE OPPORTUNITY
using RMPP141 to replace PE
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HIGH HIGH HIGH HIGH
BALANCING STIFFNESS WITH TOUGHNESS
RMPP141 BALANCES BOTH
HIGH IMPACT
(lacks stiffness)
HIGH STIFFNESS
(lacks flexibility)
RMPP141 BALANCES BOTH
HIGH IMPACT
(lacks stiffness)
HIGH STIFFNESS
(lacks flexibility)
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PALLET RACKING TEST
MATERIAL USED
%
DEFORMATION mm
20%
Less material PE
PE 27.5mm RMPP141 22.5mm
RMPP141
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After 20* years, RMPP141 remains
SUPERIOR TO POLYETHYLENE
3.86
LONG TERM CREEP (LOAD) STRENGTH
2.57 1.84 3.86 2.76
Year 1 Year 20
PE RMPP141
MPa
PE RMPP141
20
YEARS
*
* Extrapolated data
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MINUTES UNDER VACUUM (0.1bar)
PE
MINUTES UNDER VACUUM (0.1bar)
500L Tank VACUUM TEST
10min
PE
60min
RMPP141
RMPP141
10min
PE
60min
RMPP141
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RMPP141 has
OUTSTANDING RESULTS
in all moulding tests
Elevated temperature applications, wet and dry Fills ribs, corners and difficult areas very well Great sintering and bubble removal, resulting Stiffness, creep, chemical resistance and abrasion bubble removal, resulting in excellent inside-
- utside surface
resistance and abrasion resistance
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TENSILE MODULUS
1300 Mpa
FNCT
300+ hours AT 50ºC/5MPa
HDT
115ºC
ARM IMPACT
23 J/mm at 23ºC 15 J/mm at 0ºC
ALL-ROUND MECHANICAL PERFORMANCE
ISO527 AT 50ºC/5MPa ISO16770 at 0.455 Mpa 15 J/mm at 0ºC 6mm Plaque
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A WIDE RANGE OF USES
in demanding applications
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Materials Tanks and underground products Materials handling/ autoclave applications Automotive components
PERFECT FOR DEMANDING APPLICATIONS
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Excellent Stiffness Good Impact Excellent FNCT/ESCR High HDT No/Low warpage Good Abrasion resistance
AUTOMOTIVE
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115°C
RMPP141
DIFFERENCE IN HDT
HDT at 0.455 Mpa
PE vs RMPP141
65°C
PE
115°C
HDT at 0.455 Mpa
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AUTOMOTIVE
RMPP141 MOULDING TEST
Excellent surface, fantastic kiss off, perfectly embedded inserts
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Tanks, manholes and
INFRASTRUCTURE
Tanks, manholes and underground products
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INFRASTRUCTURE
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…EVEN FURNITURE!
Abrasion and scratch resistance
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DEVELOPING THE FUTURE OF
rotational moulding using RMPP141
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Contributing to the future development of rotational moulding
RMPP141
n CH3 Choice of Black, Natural and White Opens new markets not suited to PE Available as pellets
- r powder
High quality and superior performance Easy to process Potential cost savings
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THANKS
to our manufacturing partners
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ROTATIONAL MOULDING
Developing the future of
MOULDING
Roger Goris December 2016 using RMPP141