StAR Conference Jaipur ipur , India ia 2017 17 The MATRIX of Roto Moulding Presented by: Gary Lategan
The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding Ther ere e are e ma many ny di differ erent ent Prog ograms ams Such as ….
The e MA MATRIX TRIX Of Roto to Mo Moulding lding The Common factor is …. Co Contin ntinuous uous Im Impr provement ement
So what did we do! We found all interesting but Complicated to Implement with uneducated staff so we simplified “Simple but Smart” was born!
The e MA MATRIX TRIX Of Roto to Mo Moulding lding We focused cused on Me Measur asure e – Co Contr ntrol ol - Im Impr prove e Ev Every ery st step p of the e pr process ocess
The e MA MATRIX TRIX Of Roto to Mo Moulding lding Pr Production oduction is is a QUALITY ALITY PART T ON TIM N TIME Me Means ans as fast st as po possib ssible le Wit Without hout reducing ducing QU QUALITY ALITY
The e MA MATRIX TRIX Of Roto to Mo Moulding lding Is Is ba based sed on Lean an Ma Manuf ufacturing acturing on the e Factory ctory Floor loor SA SAVES VES Tim ime, , En Ener ergy gy & Mo & Mone ney
The Rotomoulding Process Cooling Design Polymer Moulds Heating De - Moulding Easy to Fast Type Additives Burner Parting Line Remove Even Thickness Air Flow Modifier Vent Open Cooling Position Transfer UV Operators Remove Good Tools Rotation Internal Distribution Easy of Use On Floor Inserts Speeds release Faster Draft Assembly Hot Shielding Thermal More Even Air Movers Stability Measure - Control - Improve J 1 J 1 M 1 M 2 M 3 J 1 H 1 C 1 C 2 C 3 P 1 A 2 H 2 P 2 P 3 A 1 Moulded Part
The e MA MATRIX TRIX Of Roto to Mo Moulding lding Ma Machine hine conf onfigur iguration tion Is Is one e of the e bi biggest est costs sts If If not t the e bi biggest est
The Right Machine In my opinion it is a Rock & Roll 3 Station or TURRET 3 arm 3 Station
The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4 Heati ting ng Coo ooli ling ng Demould mould
The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4 Heati ting ng 20 20 24 24 23 o Coo ooli ling ng 25 30 32 Demou mould ld 28 28 1 15 5 20
The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4 Heati ting ng 20 20 24 24 23 o o Coo ooli ling ng 25 30 20 Demou mould ld 28 28 1 15 5 20
Over / Under Linear R&R Machine
3 ARM Turret Machine
The Wrong machine Independent 4 ARM Carousel With 5 or 6 Stations 2 ARM Shuttle Open Flame Rock & Roll Rocking Oven
The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4 Heati ting ng Coo ooli ling ng Demou mould ld
Internal air temperature The he Coo ooli ling ng Cycle le 250 Cooling rate should be C PIAT ( Peak Internal Air Temperature) 392 o F about 20 o C/min 200 150 temperature (deg C) D 212 o F B 100 A E 50 0 0 10 20 30 40 50 60 time (min)
Process ocess Co Contr ntrol ol Faster is better when Roto-moulding Coating the wall of the Mould Evenly with Even Heat Is the Objective
Benefits of Temperature Control? Consistent quality! Reduced Scrap! Improved Output! Increased Profit!
Simple but Smart Heats and Cools the Mould Evenly
So what have you done differently! Today Last week Last year Or are you happy to continue doing it the same for the rest of your life!
ARMO MO Dr Dry y Flo low Fu Funn nnel el Tes est Flo low Test st Bulk lk Densit nsity y Test st
TempLogger Temperature Monitoring and Control For more info please contact me Ga Gary ry La Late tegan an +27 82 8883180 gary@rotosolutions.co.za or visit our website www.rotosolutions.co.za
TempLogger Temperature Monitoring and Control Tha hank nks s to to St StAR AR & Tha hank nks s for or you our r att ttention ention!
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