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Presented by: Gary Lategan
The MATRIX of Roto Moulding
StAR Conference
Jaipur ipur , India ia 2017 17
The MATRIX of Roto Moulding Presented by: Gary Lategan The e MA - - PowerPoint PPT Presentation
The MATRIX of Roto Moulding Presented by: Gary Lategan The e MA - - PowerPoint PPT Presentation
StAR Conference Jaipur ipur , India ia 2017 17 The MATRIX of Roto Moulding Presented by: Gary Lategan The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding Ther ere e are e ma many ny di differ erent ent Prog ograms ams
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The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding Ther ere e are e ma many ny di differ erent ent Prog
- grams
ams Such as ….
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The e MA MATRIX TRIX Of Roto to Mo Moulding lding The Common factor is …. Co Contin ntinuous uous Im Impr provement ement
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So what did we do!
We found all interesting but Complicated to Implement with uneducated staff so we simplified
“Simple but Smart”
was born!
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The e MA MATRIX TRIX Of Roto to Mo Moulding lding We focused cused on Me Measur asure e – Co Contr ntrol
- l - Im
Impr prove e Ev Every ery st step p of the e pr process
- cess
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The e MA MATRIX TRIX Of Roto to Mo Moulding lding Pr Production
- duction is
is a QUALITY ALITY PART T ON TIM N TIME Me Means ans as fast st as po possib ssible le Wit Without hout reducing ducing QU QUALITY ALITY
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The e MA MATRIX TRIX Of Roto to Mo Moulding lding Is Is ba based sed on Lean an Ma Manuf ufacturing acturing
- n the
e Factory ctory Floor loor SA SAVES VES Tim ime, , En Ener ergy gy & Mo & Mone ney
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Polymer
Additives Modifier UV Internal release Thermal Stability
A2 A1
The Rotomoulding Process
Design
Parting Line Vent Operators Easy of Use Draft
P1 P2 P3
Moulds
Type Thickness Position Rotation Speeds Shielding Air Movers
M1 M2 M3
Heating
Burner Air Flow Transfer Distribution Faster More Even
H1 H2
Cooling
Fast Even Cooling Remove Inserts Hot
C1 C2 C3
De - Moulding
Easy to Remove Open Good Tools On Floor Assembly
J1 J1 J1
Moulded Part
Measure - Control - Improve
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The e MA MATRIX TRIX Of Roto to Mo Moulding lding Ma Machine hine conf
- nfigur
iguration tion Is Is one e of the e bi biggest est costs sts If If not t the e bi biggest est
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The Right Machine In my opinion it is a Rock & Roll 3 Station
- r
TURRET 3 arm 3 Station
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The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4
Heati ting ng Coo
- oli
ling ng Demould mould
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The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4
Heati ting ng 20 20 24 24 23 Coo
- oli
ling ng 25 30 32 Demou mould ld 28 28 1 15 5 20
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The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4
Heati ting ng 20 20 24 24 23 Coo
- oli
ling ng 25 30 20 Demou mould ld 28 28 1 15 5 20
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Over / Under Linear R&R Machine
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3 ARM Turret Machine
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The Wrong machine
Independent 4 ARM Carousel With 5 or 6 Stations 2 ARM Shuttle Open Flame Rock & Roll Rocking Oven
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The e MA MATRIX TRIX Of Of Roto to Mo Moulding lding 1 2 2 3 3 4 4
Heati ting ng Coo
- oli
ling ng Demou mould ld
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Internal air temperature 50 100 150 200 250 10 20 30 40 50 60 time (min) temperature (deg C)
392oF 212oF
C A B D E PIAT (Peak Internal Air Temperature)
The he Coo
- oli
ling ng Cycle le
Cooling rate should be about 20oC/min
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Process
- cess Co
Contr ntrol
- l
Faster is better when Roto-moulding Coating the wall of the Mould Evenly with Even Heat Is the Objective
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Benefits of Temperature Control? Consistent quality! Reduced Scrap! Improved Output!
Increased Profit!
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Simple but Smart Heats and Cools the Mould Evenly
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So what have you done differently! Today Last week Last year Or are you happy to continue doing it the same for the rest of your life!
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ARMO MO Dr Dry y Flo low Fu Funn nnel el Tes est
Flo low Test st Bulk lk Densit nsity y Test st
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TempLogger
Temperature Monitoring and Control
For more info please contact me
Ga Gary ry La Late tegan an +27 82 8883180 gary@rotosolutions.co.za
- r visit our website
www.rotosolutions.co.za
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Tha hank nks s to to St StAR AR & Tha hank nks s for
- r you
- ur
r att ttention ention!
TempLogger
Temperature Monitoring and Control