SLIDE 11 11
GOAL - Accelerated Expertise Development Positioning Branding Pattern Recognition
Best Practices
Two in a box – Four monitors , Refer and Discuss Segment task and people on skills – Align Toyota Cell and “Benefit of Doubt” as a ‘role’
Best Practices
Pattern Recognition
Coaching on defective orders Identifying patterns Converting patterns in ‘chunks of knowledge’
Branding
Naming the ‘chunks of knowledge’ Patterns becomes a ‘vocabulary’ Pattern Recognition becomes a habit
Rapid cognition
11 min average for deciding a case
Thin slicing
2-5 parameters to decide
Chunks of information
Team - 2,250 Individual - 300-500
“Pattern recognition is my HABIT”
Process – Success Glide Path
MANAGED OPTIMISED ADHOC Pre
shori ng
POST OFF SHORING
2008 – II Half 2009 full year 2008 – I Half 2007 CCT Quality Check Executives research, decide, judge Onshore Experts check Quality Basic process - 92%, 1 -2 hours CCT Experts researched, made decisions and judgments Pre off-shoring – 95%, 48 minutes CCT Onshore Experts check Quality
Decision Judgment At Chennai A B C D
Pattern Recognition Coaching and the TPS cell system CAA MFG Discuss Quality BOD Fact Discuss Quality BOD Fact Scenario Pattern Toyota Production System, Very fast and 100% Quality
Basics
Sustainable results
95% 98%
Customer Satisfaction Survey – Feb 2008 – NEUTRAL
NEUTRAL Define ,Measure , Analyse Improve Control 98% 94% 92%
100% defect free continues
Quality – measured as incorrect decisions every week
Quality Demember 2010 Zero defect process
Basics
Client saving : $13 m per annum
Total outsourcing cost < $0.5 m per annum Annualised benefits from the project
By avoiding costs USD $ Cost of 100% quality check and rework 400,000 Cost of paying disputes cases where payment is not warranted 1,500,000 Litigation costs of denying payments in genuine cases 1,125,000 Customer loyalty and business erosion through non payment 4,500,000 Total savings
7,525,000
By increasing revenue Growth from quicker and accurate TAT 4,500,000 Total earnings
4,500,000
Total savings plus earnings
13,025,000 Savings and earnings from the project - USD 13.03 million At Rs 46.76 to a dollar the Economic value of the Quality initiatives Rs 60 crores