PRECAST TECHNOLOGY PLAN main business CONCRETE RAILWAY PRECAST AND - - PowerPoint PPT Presentation

PRECAST TECHNOLOGY PLAN main business

CONCRETE RAILWAY SLEEPER MANUFACTURING PLANTS PRECAST AND PRESTRESSED CONCRETE ELEMENT MANUFACTURING PLANTS

PLAN currently employs about 80 people in two factories (4000 m2 surfaces):

Factory 1 Factory 2

LOCATIONS

Design Manufacturing Installation Training

Back Selling

CUSTOMER SATISFACTION Factory Supervision PLAN Supply Start-up

CONCRETE RAILWAY SLEEPER PRODUCTION

• PLAN

Offers two different methods of manufacturing:

Traditional Method New Technology For Light Rail lines and High Speed lines

CONCRETE RAILWAY SLEEPER PRODUCTION

RAILWAY SLEEPERS New Technology

ADVANTAGES OF NEW TECHNOLOGY

• A very low maintenance
• Quick project
• Security provided by the easy moving

into the rails (a car can run easily on rails).

BALLASTLESS TRACK FACTORY

Mould Storage Mould preparation Concrete casting Stripping Slab rotation Slab finishing Installations

PRECAST CONCRETE ELEMENT MANUFACTURING PLANT

Semi automatic production line

PRECAST BUILDING TECHNOLOGY TWO PRODUCTION TECHNOLOGY

Automatic production line

EXTERNAL PANELS INTERNAL PANELS LANDING AND STAIRCASE COLUMNS T/L BEAMS

PRODUCTION COSTS FRAMED STRUCTURES

Factory lay-out

SEMI AUTOMATIC PRODUCTION LINE

Production capacity: 250 m2 of any types of buildings per day Factory dimensions: 8.000 m2 Operators: 80

1 Production of T, L, H beams 3 Production of hollow core slabs 4 Production of dividing panels 6 Production of external panels 5 Production of columns 7 Production of pocket foundations 1

2 3 4 5 7 8 6

2 Production

• f stairs

8 Production of roofing elements

EXTERNAL PANELS INTERNAL PANELS LANDING AND STAIRCASE

PRODUCTION COSTS BEARING PANELS

ADVANTAGES OF PLAN AUTOMATIC PRODUCTION LINE

• from 1000 to 3000 m2 daily production;
• 10 minute cycle time per mould;
• 48/60 total moulds per shift

A specified computerized system permits also to have a detailed quality control of all panels by supervising moulds equipped with a bar-code identification tag. From 4 to 8 minutes per m2 of labour incidence Vibration is applied to the casting machine and not on the mould, thereby avoiding the wear. All machines and equipment are fixed to the industrial soil. The plant can be placed into existing structures. Electrical cables, installation of door and window frames, the application of ceramic, coatings, etc.

PRECAST BUILDING TECHNOLOGY

In rapidly expanding economies around the world, where there is a high demand for construction, Precast Building Technology is the right solution for the production of pre-fabricated concrete buildings on an industrial scale. These buildings can be intended to the following usage:

 Social housing  Apartments  High rise buildings  Hotels  Schools  Hospitals  Multi level car parks  Offices  Industrial and commercial buildings etc. with the following advantages:  Low production costs  High product quality.  Consistent quality  Reduced construction time  Increased safety on site  Assured completion times  Low maintenance  Thermal and acoustic insulation  Predisposition for electric/water solar panels on roof paneling.  Vast range of external surface finishes.  Vast range of architectural solutions.  No need for external scaffolding.  Coating adaptation according to the building architectural plan.

AUTOMATIC WALL PANEL PRODUCTION LINE

Production capacity : 250 / 500 / 750 m2 of apartments per day Factory dimensions : about 10.000 m2 Operators : about 50-120

AUTOMATIC WALL PANEL PRODUCTION LINE

ASSEMBLY & CONNECTIONS PROTOTYPE

POSSIBILITY OF FINISHES

LABORATORY TEST

Outside temperature Inside temperature

Seismic testing of precast structures under laboratory conditions

Precast designs and production are strictly supported by technologically advanced methods; all components guaranteed for:

MECHANICAL RESISTANCE THERMAL INSULATION RESISTANT TO FIRE

ASSEMBLING IN RUSSIA-MOSCOW

ASSEMBLING IN RUSSIA-MOSCOW

ASSEMBLING IN BELARUS

ALGERIA

ITALY

ITALY

ITALY

USA

TO HAVE BUILDINGS, FAST, CHEAP AND ENDURING IS IMPORTANT:

• Easy and fast to assembly;
• Sure that the concrete penetrates in all the spaces of the mould and steel reinforcement.
• Temperature controlled through software not higher than 55 ° C;
• Humidity controlled through software of about 85 - 90%;
• Forced air circulation inside the curing room to have the same conditions throughout the

volume of each chamber

• To not have the separation of the parts of concrete;
• To have the perfect positioning of the implants and accessories.

PLAN S.r.l.

Via delle Nebbie, 7 53043 Chiusi (SIENA) – ITALY

Tel./Fax.: +39 0578 22 21 97 Tel./Fax.: +39 0578 21 296 (Commercial Dept.)

Website: www.planitalia.it

E-mail: info@planitalia.it

We will be very pleased to answer to all your questions.

THANK YOU VERY MUCH FOR YOUR ATTENTION!!!