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Long Length Large Diameter (LLLD) PE pipes for marine applications Last revision 19.12.2017. Index Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and

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Long Length Large Diameter (LLLD) PE pipes for marine applications

Last revision 19.12.2017.

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

12/19/2017 Long Length Large Diameter (LLLD) PE pipes for marine applications 2

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853 mEUR

(2015: 879 mEUR | -3,0%)

The Pipelife Group – at a glance

3

Net Sales

2.714

(2015: 2.680 | +1,3%)

Employees

26

Countries

26

Production Sites

Subsidiaries in Europe and USA Production sites in 18 countries

12/19/2017 Long Length Large Diameter (LLLD) PE pipes for marine applications

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111 157 474 505 671 705 894 716 805 852

1989 Founding of Pipelife by Wienerberger and Solvay Early 1990’s Entry into new markets (HU) and expansion into GR, TR, CZ, SK, SI, BE, ES, NL, PT Late 1990’s Start of operations in PL and RO; further expansion into HR and Northern Europe (SE, EE, FI, LV, LT, NO) 2000 to 2004 First step into the US market;

  • pening of sales offices in RU,

UA, BG; purchase of Propipe (FI) and drainage business of Drossbach (DE) 2005 to 2010 Further acquisitions (100% of the JVs in HU and RO, Quality Plastics (IE), Twebotube (NL), Instaplast (CZ), Westpipe (SE) Investments in plants in RU and BG) 2010 Closure of Iberian subsidiaries in the course of a restructuring program 2012 Wienerberger acquires 100%

  • f Pipelife

Net sales in mEUR

The Pipelife Group – since more than 25 years

4

2010-2013 Acquisition of Westpipe (SE); Acquisition of Alphacan‘s pipe business (FR), EKO- RPM (SL), Finnflex (FI), Elektrobig (LT) 02-2016 Acquisition of Talokaivo Oy (FI)

12/19/2017 Long Length Large Diameter (LLLD) PE pipes for marine applications

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The Pipelife Group – present worldwide

5

km pipes installed worldwide in 2016

630.000

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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► PE pipe production started in 1960 ► Due to lack of proper welding

methods at that time, the pipes had to be made as long as possible.

► From there the long length pipe

concept has been developed

Pipelife Norway history

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Stathelle plant

Pipelife Norway today

Surnadal plant

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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Long Length Large Diameter (LLLD) Concept Protected location in a narrow fjord Continuous extrusion into the fjord Transport by tugboat to the marine destination

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► Important characteristics of PE

pipes that enabled the concept:

  • Buoyancy in sea water
  • Flexibility
  • Non-corrosive
  • Non-toxic, potable water approved
  • High fatigue resistance
  • High abrasion resistance
  • High chemical resistance
  • High resilience to shocks
  • Permanent low head loss
  • Weldable
  • Almost unlimited lifetime underwater
  • Light in weight, density 950 kg/m3

Long Length Large Diameter (LLLD) Concept

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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► HDPE pressure pipes in the range from OD 20 mm to OD 2500 (3000) mm ► SDR classes from 41 to 7.4 (dependent on size) ► Continuously extruded into sea ► HDPE pipes cut in lengths up to 550 - 600 m

HDPE Pipe and fittings range

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The range of products include all accessories needed for a complete pipe system:

► HDPE segment welded bends ► HDPE welded T-branches

HDPE Pipe and fittings range

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The range of products include all accessories needed for a complete pipe system:

► HDPE segment welded bends ► HDPE welded T-branches

HDPE Pipe and fittings range

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The range of products include all accessories needed for a complete pipe system:

► HDPE spool pieces ► HDPE wall connection pieces (puddle flange fittings)

HDPE Pipe and fittings range

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The range of products include all accessories needed for a complete pipe system:

► HDPE spool pieces ► HDPE wall connection pieces (puddle flange fittings)

HDPE Pipe and fittings range

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The range of products include all accessories needed for a complete pipe system:

► HDPE Diffusers ► HDPE Manholes

HDPE Pipe and fittings range

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The range of products include all accessories needed for a complete pipe system:

► HDPE Diffusers ► HDPE Manholes

HDPE Pipe and fittings range

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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► Certification according to ISO 9001 and ISO 14001 ► Pipes are produced according to ISO 4427:E and EN 12201

Quality control on PE pipes and fittings

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► Control of the raw material

Quality control on PE pipes and fittings

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  • Density
  • ISO 1183
  • Melt Flow Rate (MFR)
  • ISO 1183
  • Oxidation Induction Time (OIT)
  • ISO 728

Long Length Large Diameter (LLLD) PE pipes for marine applications

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► Control of the pipe

Quality control on PE pipes and fittings

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  • Measuring of pipe

diameter

  • Appearance
  • Diameter
  • Ovality
  • Gravimetric control

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Quality control on PE pipes and fittings

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► Hydrostatic Test

  • Hydrostatic strength ISO4427:E /

EN12201

  • PE80: +80ºC / 4,5 MPa / 165 h and

+80ºC / 4,0 MPa / 1000 h

  • PE100: +80ºC / 5,4 MPa / 165 h and

+80ºC / 5,0 MPa / 1000 h

Long Length Large Diameter (LLLD) PE pipes for marine applications

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► Tensile strength test on weld, ISO 13953 – 2001

  • Conditioning: test piece in air for a min. 6 h at 23C + 2C , testing not be carried out less

than 24h after the butt fusion og the joint.

  • Procedure: Record the maximum force applied and the type of failure as ductile or brittle,

as characterized by the ductile and brittle failure modes.

Quality control on PE pipes and fittings

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  • Machining of test sample
  • Tensile strength test

Long Length Large Diameter (LLLD) PE pipes for marine applications

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► Certification Requirements on Welding Machines and Welders

Quality control on PE pipes and fittings

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  • All our machines are regularly calibrated and maintained
  • Our welders and partners are continuously educated and

certified

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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► Tow with Flange Connections Ready Assembled at the Factory

Tow preparation

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► The design of the towing gears is controlled by internationally recognized

certifying bodies

Tow preparation

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  • Departure of OD2500 mm pipe tow
  • 9 pipes 280-452 m
  • Ras Djinet Power Plant, Algeria, 2014
  • Departure of OD2500 mm pipe tow
  • 9 pipes 280-560m
  • Takoradi Power Plant, Ghana, 2013

Long Length Large Diameter (LLLD) PE pipes for marine applications

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► Long length deliveries include towing and transport insurance ► Longest tow record:

  • Departure of OD2000 mm pipe tow, 9 pipes 365-497 m
  • Punta del Tigre Power Plant, Uruguay, (7477 Nm, 91 days), 2015

Towing in open ocean

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Installation

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► Surface preparation with concrete

weights

► Surface assembly of long sections ► Surface positioning along lay route ► Installation with S-bend method ► Surface to seabed transfer utilizing the

PE pipe’s flexible properties

► The operation can be reversed if

required

► Fast, practical sinking speed 500-1000

m/hour

► No sophisticated equipment required

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Installation

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S-bend installation method

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Concrete ballast blocks (weights, collars)

  • OD1400mm
  • Reykjavik,

Island

  • 2001
  • OD2100mm
  • Ashdod,

Israel

  • 2012
  • OD1600mm
  • Montpellier,Fr

ance

  • 2003
  • OD2500mm,
  • Ras Djinet,

Algeria

  • 2014

► Various concrete weight designs

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Installation

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OD2100mm; Ashdod, Israel, 2012

Installation in progress

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Installation

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OD2500mm; Ras Djinet, Algeria, 2014

Installation in progress

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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►ANTALYA SEWER OUTFALL, TURKEY, 1997 ►Contractor STFA Marine Construction, Turkey ►Delivery of LLLD PE pipes and fittings OD1600, SDR26,

2600 m Selected references

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► SIBENIK SEWER OUTFALL, CROATIA, 2003 ► Contractor Montmontaza Hidroinzenjering, Croatia ► Delivery of LLLD PE pipes and fittings OD1200, SDR26, 5134 m ► Installed at 65 m depth

Selected references

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► ASHKELON DESALINATION PLANT, ISRAEL, 2003 ► Consortium Oceana, Israel – Geocean, France ► Delivery of LLLD PE pipes and fittings OD1600, SDR26, 3000 m

Selected references

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► MONTPELLIER SEWER OUTFALL, FRANCE, 2003 ► Consortium EMCC, France – Van Oord ACZ, Netherlands – Draflumar,

France – Sogea Sud, France

► Delivery of LLLD PE pipes and fittings OD1600, SDR26, 10827 m

Selected references

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► TERGA, 1200 MW COMBINED CYCLE POWERPLANT, ALGERIA, 2009 ► Contractor Geocean SAS, France ► Delivery of LLLD PE pipes and fittings OD2000, SDR26, 3790 m

Selected references

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► CARTAGENA DE INDIAS SEWER OUTFALL, COLOMBIA, 2009 ► Contractor EDT Marine Construction, Cyprus ► Delivery of LLLD PE pipes and fittings OD2000, SDR26, 4321 m

Selected references

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► ODESSA SEWER OUTFALL, UKRAINE, 2011 ► Delivery of LLLD PE pipes and fittings OD2000, SDR30, 4300+ m ► Passage through the Bosphorus channel

Selected references

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► ASHDOD DESALINATION PLANT, ISRAEL, 2012 ► Contractor I.V.M. Minrav Sadyt, Spain ► Delivery of LLLD PE pipes and fittings OD2100, SDR26, 4984 m

Selected references

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► JORF LASFAR PHOSPHATE HUB (JPH), MOROCCO, 2012-2015 ► EPC project by SGTM, Morocco and Archirodon, Greece ► Project worth: multibillion $ in multiple stages ► Delivery of LLLD PE pipes and fittings OD1200-OD2100, SDR26&30, 24000+ m

in 5 tows. Marine and on land application.

Selected references

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► RAS DJINET, 1131 MW COMBINED CYCLE POWERPLANT, ALGERIA, 2014 ► EPC project by Daewoo E&C, Korea ► Project worth: 1.1 billion $ ► Delivery of LLLD PE pipes and fittings OD2500, SDR26&30, 4500+ m and

engineering assistance

Selected references

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► TAKORADI, 340 MW COMBINED CYCLE POWERPLANT, GHANA, 2014 ► EPC project by MITSUI, Japan and KEPCO, Korea ► Project worth: 260 million $ ► Delivery of LLLD PE pipes and fittings OD2500, SDR30, 8800+ m in 4 tows

Selected references

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► PUNTA DEL TIGRE, 530 MW COMBINED-CYCLE POWER PLANT,

URUGUAY, 2015

► EPC project by Hyundai E&C, Korea ► Project worth: 741 million $ ► Delivery of LLLD PE pipes and fittings OD2000, SDR30, 4000+ m and

engineering assistance

Selected references

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► MOSTAGANEM, 1450 MW COMBINED CYCLE POWERPLANT, ALGERIA,

2015-16

► EPC project by Samsung E&C, Korea ► Project worth: 1.37 billion $ ► Delivery of LLLD PE pipes and fittings OD2500, SDR26&30, 10000+ m in

three tows

Selected references

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Selected references - summary

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► In period 1995-2017, Pipelife has sucessfully delivered over 140 major

projects

► Delivered to over 40 countries around the world ► Installed up to 900 m depths ► Marine and on land installations ► Applications range from sewer outfalls, potable water pipelines, cooling

water intakes and discharges, industrial oufalls, fish farms, relining, cable protection

► Full reference list available online

Long Length Large Diameter (LLLD) PE pipes for marine applications

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Index

Pipelife Group Pipelife Norway Long Length Large Diameter (LLLD) Concept Product range Factory and quality control Transport to site and installation Selected references Conclusion

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Unique advantages of LLLD concept

► Very little to no welding work on site - No risk of bad welds on site ► No risks of ovalisation ► No need for on-land storage place ► No need for local transport and manipulation with stored pipes ► No chance for negative environmental impacts ► Much lower risks for scratches and other damages on the pipes ► Short installation time, which means low installation cost ► Increased overall quality of the installed pipe system

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Unique advantages of Pipelife

► Higly experienced supplier ► Long reference list ► Possible to produce pipe with different SDR class without stopping

production

► Engineering support

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Long Length Large Diameter (LLLD) PE pipes for marine applications Thank you for your attention!

Ilija Radeljic MSc CE Technical Manager - LLLD Export ilija.radeljic@pipelife.com http://www.pipelife.no/no-en/pe-pipes-in-long-lengths-and-large-diameters-llld.php