Hanweis FRP Piping Systems The Proven Solution to Steel Pipe - - PowerPoint PPT Presentation

Hanwei’s FRP Piping Systems The Proven Solution to Steel Pipe Corrosion Problems

Ventas – America Latina Favor Contactar: Douglas Mejia 832-668-0698 (USA)

Company Introduction

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Products Overview

2

Comparative Analysis

4

Engineering, Quality and R&D

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Project Reference Manufacturing

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Content

Company Introduction

Company Profile

Hanwei Energy Services Corp. is a world leader in the

production, engineering, supply and service of high pressure Fiberglass Reinforced Plastic (“FRP”) pipes and related system solutions for global petroleum, petrochemical, chemical, saltwater and wastewater applications. The Company’s corporate headquarters is located in Vancouver, Canada, with operations in Beijing and Daqing, HeiLongJiang Province, China.

Company Introduction

Hanwei is listed on the Toronto Stock Exchange and upholds the highest standards

• f corporate governance and international management practices to clients
• worldwide. The Company has longstanding relationships with China’s leading oil

producers and operators, including CNPC, CNOOC, Sinopec, and Petrochina.

Company Profile

Daqing Harvest Longwall High Pressure FRP Co., Ltd, (“Daqing Harvest”) is a wholly owned subsidiary of Hanwei responsible for the Company’s engineering, manufacturing and quality assurance, R&D, client services, and installation of high, medium, and low pressure FRP pipe.

• Established in 2002 servicing China’s largest oil reserves in that region
• Supply major industry service providers and end users in China, Oman, Iraq,

Kuwait, Iran, Kazakhstan and Algeria

• 22 FRP pipe production lines with annual production capacity of over 4,000

kilometers.

• Capacity allows large client orders to be run with excellent controls over quality

and delivery schedules

• Over

650 employees, including a dedicated, industry leading technical engineering and R&D team with over 50 experts in this field engaged in FRP pipe production solutions. Company Profile

Company Introduction

Company Introduction

Company Profile

Company Introduction

1

Products Overview

2

Comparative Analysis

4

Engineering, Quality and R&D

5 6

Project Reference Manufacturing

3

Content

Products Overview

Products

Durable and corrosion resistant: Internal and external surfaces resistant to a wide variety of chemicals, crude oil, residues, injection water and bacteria in aggressive and caustic environment. Lightweight: A quarter to an eighth of the weight of comparable steel pipe; easy to install without the requirement of heavy equipment or machineries. Cost-effective: Smooth internal surfaces reduce flow friction, thus allowing for downsizing of piping system or decreased in pumping costs.

Product Features

Products Overview

Advantages of FRP Pipe

Energy efficient: FRP pipe provides temperature insulation with less heat lost compared to steel. Hanwei Integrated Piping Systems & Solutions: Complete range of FRP piping systems with different diameters, joint systems and pressure rating for selection to suit different applications, including different choices of joint systems. Low Life Cycle Cost: Practically no maintenance required after installation, FRP pipe has lower life cycle cost compared with steel pipe.

Product Features

Products Overview

Advantages of FRP Pipe

FRP Pipe Applications

Products Overview

FRP Pipe and fittings are used in the following industries:

Oil & Gas – Onshore Oil & Gas – Offshore Industrial & Refineries Marine Municipal

FRP Pipe Applications

Products Overview

Oil & Gas – Onshore

• Crude Oil Gathering Lines
• Water injection
• Polymer Injection
• Down-Hole Tubing
• Casing

FRP Pipe Applications

Products Overview

Oil & Gas – Industrial, Refineries

• Chemical processing
• Cooling water
• Corrosive liquid transmission
• Fire water / fire protection
• Potable water
• Process water
• Salt water disposal
• Seawater supply
• Sprinkler system
• Steam condensate return
• Waste water
• Water transmission
• Water treatment

FRP Pipe Applications

Products Overview

Oil & Gas – Offshore

• Ballast water (for floating platform)
• Caissons
• Cooling water
• Disposal
• Drains
• Drilling mud
• Fresh water
• Potable water
• Produced water
• Fire mains
• Sea water / Salt water
• Sanitary / sewage
• Column piping
• Vent lines

FRP Pipe Applications

Products Overview

Marine

• Equipment cooling circulating water
• Ballast / segregated ballast
• Brine
• Chlorinated Systems
• Crude oil washing
• Deck hot air drying (cargo tanks)
• Drainage/sanitary service/sewage
• Electrical conduits
• Exhaust piping
• Fire mains and sprinkler system
• Fresh water and salt water system
• Insert gas effluent
• Main engine cooling
• Petroleum Cargo lines (cargo tanks)
• Portable discharge lines
• Scrubbers system
• Steam condensate
• Tank cleaning (salt water system)
• Wet & dry deluge systems

FRP Pipe Applications

Products Overview

Municipal

• Potable Water Pipeline
• Sewage Pipeline
• Sanitary Disposal Pipeline
• Water Well Casing
• Electrical Conduits
• RO Pipe

Resin System

Products Overview

Hanwei manufactures GRE (Glass Reinforced Epoxy) pipe & fittings using two different type of curing agents to suit different usage temperature requirement:

• Anhydride Curing System for design/operating temperature up to 65ºC
• Aromatic Amine Curing System for design/operating temperature up to 93ºC

Resin-Cure System

Product Properties

Properties Unit Value (65℃) Test Method Heat Conductivity w/m.℃ 0.4 ASTM D177 Thermal expansion coefficient 10ˉ5mm/mm/℃ 1.4 ASTM D696 Flow Factor Hazen Williams 150.00 In-House Effective Roughness 10ˉ6 m 1.53 In-House Density Ib/in3 121.74 ASTM D792 Hoop Tensile Strength MPa 340.00 ASTM D1599 Hoop Modulus of Elasticity GPa 24.10 ASTM D1599 Hoop Poisson's Ratio

• 0.38

ASTM D1599 Axial Tensile Strength MPa 74.00 ASTM D2105 Axial Modulus of Elasticity GPa 11.90 ASTM D2105 LCL of LTHS MPa 143.00 ASTM D2992

Physical Properties of Anhydride Cured Pipe

Products Overview

Properties Unit Value (93℃) Test Method Heat Conductivity w/m.℃ 0.4 ASTM D177 Thermal expansion coefficient 10ˉ5mm/mm/℃ 1.9 ASTM D696 Flow Factor Hazen Williams Hazen Williams 150 In-House Effective Roughness 10ˉ6 in 1.53 In-House Density Ib/in3 120.49 ASTM D792 Hoop Modulus of Elasticity GPa 23.9 ASTM D2105 Axial Modulus of Elasticity GPa 13.7 ASTM D2105 Hoop Poisson's Ratio

• 0.42

ASTM D2105 LCL of LTHS MPa 126.00 ASTM D2992 B

Physical Properties of Aromatic Amine Cured Pipe

Products Overview

Product Properties

Properties Value(psi) at ambient temperature Value( Mpa) at ambient temperature Axial Tensile-ASTM D2105 Ultimate Stress 21000 144.9 Design Stress 6600 45.5 Elastic Modulus 3.25×106 22408 Axial Compression-ASTM695 Ultimate Stress 14000 96.5 Design Stress 3500 24.1 Hydrostatic Burst-ASTM D1599 Ultimate Hoop Stress 26000 179 Coefficient of Thermal Expansion- ASDM D696 0.06 in./1000 ft./℉ 0.5×10-5./in./℉ 0.89mm/100m/℃ 0.89×10-5mm/mm/℃ Thermal Conductivity-ASTM D177 2.5 BTU/(ft.)(hr.)(℉/in.) 0.36W/(m)(k) Specific 0.073 lbs./in. 2.02 qm/cm3 Flow Factor Hazen-Williams 150 150 Poisson's Ratio 0.16 0.16

Physical Properties of Anhydride Cured Down Hole Tubing

Products Overview

Product Properties

Properties Value(psi) at ambient temperature Value( Mpa) at ambient temperature Axial Tensile-ASTM D2105 Ultimate Stress 21000 138 Design Stress 6500 44.8 Elastic Modulus 3.0×106 20700 Axial Compression-ASTM695 Ultimate Stress 14000 96.5 Design Stress 3500 24.1 Hydrostatic Burst-ASTM D1599 Ultimate Hoop Stress 25000 172 Coefficient of Thermal Expansion- ASDM D696 0.06 in./1000 ft./℉ 0.5×10-5./in./℉ 0.89mm/100m/℃ 0.89×10-5mm/mm/℃ Thermal Conductivity-ASTM D177 2.5 BTU/(ft.)(hr.)(℉/in.) 0.36W/(m)(k) Specific 0.071 lbs./in. 1.96 qm/cm3 Flow Factor Hazen-Williams 150 150 Poisson's Ratio 0.16 0.16

Physical Properties of Aromatic Amine Cured Down Hole Tubing

Products Overview

Product Properties

Joint System

Products Overview

Pipe & Fitting Joint System Hanwei design and manufacture different pipe joining systems to suit application and meet project specifications:

• Threaded Joint
• Adhesive Joint
• Key-Lock Joint
• Flanged Joint
• Lamination Joint

API PI Thr Thread ead

Joint Configuration: API 8 & 10 Rd Thread Nominal Size: 1.5” – 8” Pressure Rating: 3.5 – 25 MPa Application: For high pressure oil & gas and water pipeline

Joint System DSJ (Double Seal Joint)

Joint Configuration: Buttress Thread with O- ring seal Nominal Size: 10”-12” Pressure Rating: 3.5 - 8.5 MPa Application: For high pressure oil & gas and water pipeline

Products Overview

Rex ex-Bo Bond nd

Joint Configuration: Taper-Taper Adhesive Bonded Joint Nominal Size: 1” – 24” Pressure Rating: 1.0 - 5.0 MPa Application: For below and aboveground low to medium high pressure pipeline and piping works. Ideal for make up pre-fabricated spools.

Rex ex-Loc

• ck

Joint Configuration: Mechanical Key-Lock with Single

• r Double O-ring Seal

Nominal Size: 14” – 24” Pressure Rating : 1.0 - 4.0 MPa Application: Ideal where fast joint installation is

• required. For below and aboveground low to

medium pressure pipeline and piping works.

Joint System

Products Overview

Joint System

Products Overview

Flang anged ed J Joint nt

Joint Configuration: Bolted Flanged Joint Nominal Size: 1” – 24”, with various flange drilling class available Pressure Rating: 1.0 - 5.0 MPa Application: For pipe to pipe joint or pipe to equipment joint.

Lamin ination ion J Join

• int

Joint Configuration: Butt & Wrap Nominal Size: 1” – 24” Application: For pipe to pipe joint. Used mainly for mitering work, pipe repair and pipe joint reinforcement.

Product Series

Products Overview

Hanwei’s Pipe Product Series

API Thread Series

Pipe Size: 1.5” to 8” Pressure Rating: 3.5 to 25 MPa depending on pipe size. Joint System: Round threaded joint conform to API 5B.

• Max. Design Temperature: 65 ºC (Anhydride cured), 93 ºC (Aromatic

Amine cured) Operating Condition: mostly for underground. Pipe Configuration: THMxTHF or THMxTHM

DSJ Series

Pipe Size: 10” & 12” Pressure Rating: 3.5, 5.5, 7.0 & 8.5 MPa Joint System: Buttress thread with single o-ring seal

• Max. Design Temperature: 65 ºC (Anhydride cured), 93 ºC (Aromatic

Amine cured) Operating Condition: mostly for underground. Pipe Configuration: THMxTHF or THMxTHM

Product Series

Products Overview

Hanwei’s Pipe Product Series

Rex-Bond Series

Pipe Size: 1” to 24” Product Series: Rex-Bond 10, 12, 14, 16, 20, 25, 32 40, 50 (Eg. Rex-Bond 10 means 10 Bar ) Pressure Rating: 10 to 50 Bar Joint System: Taper-Taper Adhesive Bonded Joint

• Max. Design Temperature: 65 ºC (Anhydride cured), 93 ºC

(Aromatic Amine cured) Operating Condition: designed for below and aboveground. Pipe Configuration: TMxTF or TMxTM

Product Series

Products Overview

Hanwei’s Pipe Product Series

Rex-Lock Series

Pipe Size: 14” to 24” Product Series: Rex-Lock 10, 12, 14, 16, 20, 25, 32, 40 (Eg. Rex-Lock 10 means 10 Bar ) Pressure Rating: 10 to 40 Bar Joint System: Mechanical Key-Lock Joint with double o-ring seal

• Max. Design Temperature: 65 ºC (Anhydride cured), 93 ºC

(Aromatic Amine cured) Operating Condition: designed for below and aboveground. Pipe Configuration: KLMxTHF or KLMxKLM

Product Info

Products Overview

GRE Pipe Wall Structure

A number of liner types and external coatings can be applied to the pipe depending on the application and exposure. A chemical corrosion resistance liner can be included to increase the chemical corrosion resistance when carrying severe corrosive fluids. For environment protection, a UV protection layer can be applied externally on the pipe OD to resist UV rays and weathering exposure. If electrical conductive piping is required for static discharge due to high flow rate, FRP pipe can be made conductive to discharge away any harmful static charge for applications in hazardous areas. In case of fire protection & endurance requirement, a fire protection layer can be applied for meet fire endurance level required as well as for low smoke & toxicity emission.

Liner Structural Wall Resin Rich Layer Fire Protection / UV Protection Layer Pipe OD Pipe ID

IMO Level 3 Fire Test Jet Fire Test

• API 15HR-2001

Specification for High Pressure Fiberglass Line Pipe

• API 15LR-2001

Specification for Low Pressure Fiberglass Line Pipe

• ISO 14692

Petroleum & Natural Gas Industries – Glass-Reinforced Plastics (GRP) Piping

• AWWA C950

AWWA Standard for Fiberglass Pressure Pipe

• AWWA M45

Fiberglass Pipe Design

• ASME B31.3

ASME Code for Process Piping

• ASME B31.4

ASME Code for Liquid Petroleum Transportation Piping

Standards & Specifications

Products Overview

• ASME B31.8

ASME Code for Gas Transmission & Distribution Piping

• SY/T6267

Specification for High pressure FRP pipe of Chinese Oil & Gas Industry

• IMO Res.A 753 (18)

Guidelines for the Application of Plastics Pipes on Ships

• ASTM F1173

Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to be used for Marine Applications

• ASTM—D2996

Standard Specification for Filament-Wound “Fibreglass” (Glass-Fiber-Reinforced Thermosetting- Resin) Pipe

• API 5B

Specification for Threading, Gauging, and Thread Inspection of Casing, Tubing, and Line Pipe Threads

Products Overview

Standards & Specifications

Company Introduction

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Products Overview

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Comparative Analysis

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Engineering, Quality and R&D

5 6

Project Reference Manufacturing

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Content

Hanwei manufactures FRP pipe and fittings using the filament winding method. Filament winding involves the process of impregnating a number of glass rovings with a matrix resin and then applying the wetted glass rovings

• nto a rotating mandrel under controlled roving

tension in a predetermined pattern. Hanwei’s unique filament winding machines are able to employ more than one mandrel for pipe winding at the same time, thus greatly increase the productivity with no compromise to quality comparing to only one mandrel for pipe winding using conventional pipe winding machine. Filament winding of fittings are carry out using two- axis fittings winding machine.

Manufacturing Method

Manufacturing

Company Introduction

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Products Overview

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Comparative Analysis

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Engineering, Quality and R&D

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Project Reference Manufacturing

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Content

Steel Pipe Corrosion

Comparative Analysis

Common Steel P Pipe Hanw anwei ei FRP Pi P Pipe

Severe corrosion after steel pipe put in service for some time under highly corrosive application

FRP Pipe vs Steel Pipe

Epoxy matrix, which can meet the stringent requirement for delivery of high corrosive media

Comparative Analysis

Common Steel Pipe Hanw anwei ei FRP Pi P Pipe Lon

• ng

g se serv rvic ice life life

20-30 years (can goes up to 50

years in design)

Short rt se serv rvic ice life life

5-10 years (No Cathodic

Protection or Corrosion Inhabitor)

Comparative Analysis

FRP Pipe vs Steel Pipe

Light Weight  Results in low transportation and installation cost. Low thermal conductivity  Minimum or no additional thermal insulation material required under thermal harsh conditions. Good electrical and magnetic insulation properties  Not affected by complex geographical , conductive or static conditions. Environmental protection  Low energy consumption during field use and production . Heavy weight  Results in higher transportation and installation cost. High thermal conductivity  Significant heat loss in cold environment condition, thermal insulation required. No electrical and magnetic insulation properties  Conducts electricity, not conducive to application in areas with dense electrical transmission lines and telecommunication lines. High energy consumption High energy consumption during field use and production.

Common Steel Pipe

Hanwei FRP Pipe

Comparative Analysis

FRP Pipe vs Steel Pipe

Common Steel Pipe Hanwei FRP Pipe Low operation cost

 Smooth inner wall which reduces paraffin and scale build up.  Low surface friction increases efficiency in volumetric flow .

Low maintenance cost

Requires minimal or no maintenance.

High operation cost

 Rough inner surface, easy to form scale and paraffin deposits.  High surface friction results in head loss in working pressure.

High maintenance cost

Requires corrosion protection coatings, cathodic protection and corrosion monitoring.

Comparative Analysis

FRP Pipe vs Steel Pipe

Comparative Analysis

Pipe Size (Inch) Material Description Cost Saving on Investment (%) 6 GRE Pipe 35 Bar API Thead THMxTHF 32.7 Steel Pipe API-5L 5.6 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent 8 GRE Pipe 35 Bar API Thead THMxTHF 39.7 Steel Pipe API-5L 5.6 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent

FRP Pipe vs Steel Pipe

Comparative Analysis

Pipe Size (Inch) Material Description Cost Saving on Investment (%) 10 GRE Pipe 35 Bar API Thead THMxTHF 32.7 Steel Pipe API-5L 7.0 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent 12 GRE Pipe 35 Bar API Thead THMxTHF 23.7 Steel Pipe API-5L 8.0 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent 14 GRE Pipe 10 Bar Rex-Bond TMxTF 46.0 Steel Pipe API-5L 7.0 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent

FRP Pipe vs Steel Pipe

Comparative Analysis

Pipe Size (Inch) Material Description Cost Saving on Investment (%) 16 GRE Pipe 10 Bar Rex-Bond TMxTF 40.9 Steel Pipe API-5L 7.0 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent 20 GRE Pipe 10 Bar Rex-Bond TMxTF 43.4 Steel Pipe API-5L 7.0 Gr.A Seamless PExPE with Int. & Ext. Epoxy Coal Tar Coat or equivalent 24 GRE Pipe 10 Bar Rex-Bond TMxTF 35.4 Steel Pipe API-5L 8.0 Gr.B Seamless PExPE with Int. TNF Liner Ext. PE Adhesive Tape or equivalent

FRP Pipe vs Steel Pipe

Comparative Analysis

FRP Pipe vs Steel Pipe Physical & Mechanical Properties Comparison

Physical & Mechanical Properties GRE Pipe (@ 55º winding angle) Steel Pipe

Density (kg/m3) ~1850 ~7850 Pipe Roughness (mm) 5.3x10-6 4.6x10-2 Thermal coefficient of Expansion (mm/mm/C) ~19x10-6 ~11.7x10-6 Thermal Conductivity (W/m-K) 0.4 51.9 Axial Tensile Strength (MPa) 75 ~415 Axial Modulus of Elasticity (MPa) 11900 (Anhydride cured), 13700 (Aromatic Amine cured) ~203000 Hoop Tensile Strength (MPa) 360 ~415 Hoop Modulus of Elasticity (MPa) 24100 (Anhydride cured), 23900 (Aromatic Amine cured) ~203000 Strength (hoop) to Weight Ratio (%) 19.5 5.3 Impact Energy (J) ~5.5(Izod), ~0.8J/mm thk (Drop Weight Impact) ~23(CVN)

Comparative Analysis

Resin Properties

Properties * GRP Pipe Resin Matrix Polyester Epoxy Vinyl ester Phenolic Physical Properties Dimensional Stability Poor Excellent Poor Good Adhesion to glass Poor Excellent Good Poor Mechanical Properties Tensile Strength 2 4 3 1 Tensile Modulus 1 3 2 4 Elongation at break 3 2 4 1 Impact Strength 3 2 4 1 Thermal Properties Heat Deflection Temperature 2 3 1 4 Thermal Expansion 3 2 4 1 Chemical Resistance# (General) Acids 1 3 4 2 Alkalines 1 4 2 3 Solvents 1 4 2 3 Fire Properties Fire Resistance (endurance) 2 3 1 4 Flame Spread 3 2 4 1 Heat Release 2 4 3 1 Flame Ignition Time 2 3 1 4 Smoke Generation 4 2 3 1 Toxicity (CO & CO2 level) 3 2 4 1

* Rating: 1 – Lowest 4 – Highest

# The general chemical resistance represents the author’s view and experience. Users should check with resin and FRP pipe manufacturers and/or chemical resistance handbooks.

Comparison of FRP Pipe Properties using Different Resin Systems

Company Introduction

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Products Overview

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Comparative Analysis

4

Engineering, Quality and R&D

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Project Reference Manufacturing

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Content

 Hanwei has world leading expertise in FRP pipe development and engineering.  Hanwei’s production plant includes an advanced FRP research & engineering center co-ordinated with the leading China government industrial agencies.  FRP expertise is Hanwei’s core business, technology and intellectual property. Hanwei currently holds14 patents for developing FRP technologies.  Commitment to R&D ensure customers requirement are met and exceeded in a variety of applications in the ever changing dynamic industries.  Large scale FRP pipe production facility allows a variety of FRP pipe for different applications to be produced simultaneously with no compromise to international standards and quality assurance.  Every pipe and fittings produced undergo intensive in-process checks and stringent quality control testing before deliver to customers.

Engineering, Quality and R&D

Expertise

（田改）工程设计试验中心

①化验 ② 客户参观试验中心③检验设备 ④ 设备⑤酸碱侵泡试验⑥DSC检验 ⑦力学检测 ⑧ 100%水压试验

Engineering, Quality and R&D

R&D Facilities

R&D Center Cyclic Fatigue Testing Machine Long-Term & 1000hr Hydrostatic Pressure Test Machine Differential Scanning Calorimeter (DSC)

（田改）工程设计试验中心

①化验 ② 客户参观试验中心③检验设备 ④ 设备⑤酸碱侵泡试验⑥DSC检验 ⑦力学检测 ⑧ 100%水压试验

Engineering, Quality and R&D

R&D Facilities

Short-Term Burst Test Station Universal Testing Machine Laboratory – Chemical Immersion Testing

Engineering, Quality and R&D

 The center continues to carry out design and R&D of FRP pipe for use in special applications and to open up new market sector.  Hanwei has a team of experienced field service engineers responsible to train, supervise, and qualify pipe jointers whether it is carry out in-house or at site. Hanwei owns and operates a state-of-the-art FRP Research & Engineering Center authorized and accredited by the China government. Hanwei invests 5% of its annual sales turnover in research, product development and testing. The center is able to carry out static and cyclic long-term, medium-term and short-term testing of FRP pipe & fittings and other materials and chemical exposure testing according to international FRP standards and specifications.

Expertise

Engineering, Quality and R&D

Certifications

API 15 HR API 15 LR API ISO 9001:2000 API ISO/TS 29001 API Specification Q1

Engineering, Quality and R&D

Certifications

China’s OHSAS Certification GB/T 28001-2001 OHSAS 18001:1999 ISO 14001-2004 China’s Environmental Certification GB/T 24001- 2004 China’s Potable Water Approval Certification

Company Introduction

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Products Overview

2

Comparative Analysis

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Engineering, Quality and R&D

5 6

Project Reference Manufacturing

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Content

Project Reference

Project Working Partners

Case History

Customer：Daqing Oil field Branch of CNPC Project：Beiyiduanxi Capacity Water Injection Project Application：ASP flooding, water gathering, and injection system Installation Time：Aug,2007—Oct,2010 Installation length：1653km Specification：Amine cured FRP PIPE DN40 PN16/DN50 PN16/DN65 PN16/DN80 PN16 Amine cured fiberglass insulated pipe DN40 1000psi/DN50 800psi/DN80 800psi/DN100 800psi/DN150 800psi Project description：Daqing Oilfield Company conducted the injection ASP flooding technology in the central oilfield. The Amine cured FRP pipe is widely used in the Central Oilfield Because of its higher alkali resistance and reduced scale building rate. In recent years, more than 1000km of Amine cured FRP pipe has been installed.

Project Reference

Customer：Jinlin Oilfield Branch of CNPC Project：Qian’an Oil Production Plant Daqingzi Block Construction Project Application：Gathering system pipeline, and injection system pipeline Installation Time：Feb, 2006—Aug,2010 Installation Length：508km Specification：Insulated FRP pipe DN40 PN7/DN50 PN5.5/DN80 PN5.5/DN100 PN5.5/DN150 PN5.5, High pressure FRP pipeDN40 PN25/DN50 PN25/DN65 PN25/DN80 PN25 Project description： The steel pipeline used in Qian’an block are susceptible to paraffin deposition and scaling due to the property of crude oil. The use of FRP pipe fundamentally avoids shortcoming s such as corrosion of metal pipe and perforation, greatly reduced the maintenance requirement and increased oil delivery capacity

Project Reference

Case History

Customer：SINOPEC Project：East China Branch, Beihan Village Transfer Station Application：Process pipeline within the station Installation Time：Nov,2006—Mar,2007 Specification：1 1/2〞1000psi、2〞 800psi、 2 1/2〞800psi、3〞800psi、4〞800psi、6〞 500psi。 Project description：This engineering process pipeline used Daqing Hanwei’s high pressure FRP pipes and effectively solve corrosion problems with the station pipelines, and demonstrates the design ability of FRP products

Project Reference

Case History

Customer：West to East Gas Pipeline Project Project：Jintan Underground Natural Gas Storage Project Application：High-pressure heavy-caliber water injection, high concentrations salt water injection and transportation Installation Time：Dec,2005 Installation Length：30.42km Specification：FRP pipe 6〞1750psi 6〞350psi Project description：FRP pipe is used in building a gas storage chamber. This is the first application domestically for the FRP industry in China. The project was officially put into production in December 2006, and presently in good operating condition.

Project Reference

Case History

Customer: Buzhachi oilfield company, Kazakhstan Project: oil production mine area R1 R2 R3 Product Specification: Amine cured FRP pipe DN100 PN7/DN150 PN7/DN200 PN7 Application Field: oil and water gathering and transferring Installation Time: May, 2008---August, 2008 Installation Length: 100km Project Brief: Strong alkali corrosion environment is the feature of Buzhachi oilfield, the strong corrosion problem is effectively solved after using Harvest FRP pipe, meanwhile the cost of construction and maintenance is reduced

Project Reference

Case History

User: CNPC-IRAQ Project: AHDEB Oil Field in IRAQ Product Specification: 2”-12” pipe for 35bar Application Field: potable water supply system for oil field camp. Installation Time：Jan, 2010---April, 2010 Installation Length：20KM Project Brief： Harvest high pressure GRE pipe is applied totally in the project of potable water supply system for oil field camp. Harvest GRE pipe has the advantage of easy for installation, means that it save much time for customers. Harvest

• btained a good reputation from the CNPC-IRAQ.

Project Reference

Case History

User: KOC Project: KOC 36081 Product Specification: Anhydride and Amine cured FRP pipe: 1-1/2”-24”pipe for 14bar, 17.8bar, 25bar, 38bar. Application Field: New effluent water transfer Installation Time: April, 2010---October, 2010 Installation Length: 38km Project Brief: the high pressure GRE pipe which is thread and key-lock connection has been used in the New Effluent Water Transfer Pipelines from GCs 17, 27&28 to MWIP and GC28 EWTS and Tankage Upgradation – West Kuwait as Project KOC 36081.

Project Reference

Case History

Customer：Algiers Oilfield, Algeria Project：Algiers Downhole Tubing Project Application：Oil well tubing injection system Installation Time：May,2008 Installation Length：13.2km Specification：Anhydride Cured FRP pipe 2 1/2〞 2000psi Project description：As the high concentration injection system in the oil field, pipe may suffer from strong alkaline corrosion. It effectively solves the issue of alkaline corrosion to use epoxy FRP downhole tubing of Hanwei, saves maintenance and replacement costs for the oilfield enterprise.

Project Reference

Case History

Testimonials

Project Reference

Project Reference

Testimonials

Project Reference

Testimonials

Kazakhstan - Buzachi Operating Co.

Hanwei publishes installation and maintenance guides for different product series and applications according to international standards and practice. Rex Bond & Rex-Lock Pipe Installation Manual DSJ Pipe Installation Manual API Threaded Pipe Installation Manual

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