Oxygen on the Moon Oxygen on the Moon Group 3 Group 3 Tyler Watt - - PowerPoint PPT Presentation

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Oxygen on the Moon Oxygen on the Moon Group 3 Group 3 Tyler Watt - - PowerPoint PPT Presentation

Oxygen on the Moon Oxygen on the Moon Group 3 Group 3 Tyler Watt Tyler Watt Brian Pack Brian Pack Ross Allen Ross Allen Michelle Rose Michelle Rose Mariana Dionisio Dionisio Mariana Blair Apple Blair Apple Presentation Outline


slide-1
SLIDE 1

Oxygen on the Moon Oxygen on the Moon

Group 3 Group 3 Tyler Watt Tyler Watt Brian Pack Brian Pack Ross Allen Ross Allen Michelle Rose Michelle Rose Mariana Mariana Dionisio Dionisio Blair Apple Blair Apple

slide-2
SLIDE 2

Presentation Outline Presentation Outline

  • Background

Background

  • Overview of logistics

Overview of logistics

  • Process options

Process options

  • General process information

General process information

  • Reaction kinetics

Reaction kinetics

  • Operating conditions optimization

Operating conditions optimization

  • Diffusion model

Diffusion model

  • Equipment design

Equipment design

  • Cost estimation

Cost estimation

  • Conclusions

Conclusions

  • Mystery bonus material

Mystery bonus material

slide-3
SLIDE 3

Background Background

  • President Bush announces plan for lunar exploration on

President Bush announces plan for lunar exploration on January 15th, 2004 January 15th, 2004

  • Stepping stone to future Mars exploration

Stepping stone to future Mars exploration

  • Previously proposed by Bush, Sr.

Previously proposed by Bush, Sr.

  • 2003 Senate hearing: lunar exploration for potential

2003 Senate hearing: lunar exploration for potential energy resources energy resources

  • Lunar Helium

Lunar Helium-

  • 3, Solar Power Satellites (SPS)

3, Solar Power Satellites (SPS)

  • President

President’ ’s Commission on Moon, Mars, and Beyond s Commission on Moon, Mars, and Beyond

  • Commissioned to implement new exploration strategy

Commissioned to implement new exploration strategy

  • Report findings in August 2004

Report findings in August 2004

slide-4
SLIDE 4

Determine the feasibility of Determine the feasibility of running a self running a self-

  • sufficient

sufficient process to produce O process to produce O2

2 for

for 10 people on the Moon by 10 people on the Moon by 2015 2015

Problem Description Problem Description

Project Time Line

slide-5
SLIDE 5

Biological Considerations Biological Considerations

  • Oxygen production requirements

Oxygen production requirements

  • Average human consumes 305 kg O

Average human consumes 305 kg O2

2/year

/year

  • Total oxygen production goals:

Total oxygen production goals:

  • 8.4 kg/day or 20 moles/hr

8.4 kg/day or 20 moles/hr

  • 6 month back

6 month back-

  • up oxygen supply for

up oxygen supply for emergency use emergency use

  • Adequate for survival until rescue mission

Adequate for survival until rescue mission

slide-6
SLIDE 6

Overview of Logistics Overview of Logistics

  • Primary Concern

Primary Concern

  • Each launch costs $200

Each launch costs $200 million million

  • Maximum lift per launch:

Maximum lift per launch: 220,200 lbs 220,200 lbs

  • Minimize necessary

Minimize necessary launches launches

  • Secondary Concerns

Secondary Concerns

  • Minimize process energy

Minimize process energy requirements requirements

  • Operate within budget

Operate within budget (non (non-

  • profit project)

profit project)

  • NASA budget: $16 billion/yr

NASA budget: $16 billion/yr

  • $12 billion/yr dedicated to

$12 billion/yr dedicated to lunar exploration lunar exploration

slide-7
SLIDE 7

Process Options Process Options

  • Process rankings

Process rankings

  • Evaluated for very large scale O

Evaluated for very large scale O2

2 production

production

  • 1000 tons per year

1000 tons per year

Process Technology

  • No. of Steps

Process Conditions Ilmenite Red. with H2 8 9 7 Ilmenitre Red with CH4 7 8 7 Glass reduction with H2 7 9 7 Reduction with H2S 7 8 7 Vapor Pyrolysis 6 8 6 Molten silicon Electrolysis 6 8 5 HF acid dissolution 5 1 2

(Taylor, Carrier 1992)

slide-8
SLIDE 8

H H2

2 Reduction of Ilmenite

Reduction of Ilmenite Reaction Reaction

FeOTiO FeOTiO2

2(s) + H

(s) + H2

2(g)

(g) Fe(s Fe(s) + TiO ) + TiO2

2(s)

(s) + H + H2

2O(g)

O(g)

  • Previous experimentation has shown:

Previous experimentation has shown:

  • Iron oxide in

Iron oxide in ilmenite ilmenite is completely reduced is completely reduced

  • Reaction temperature <1000

Reaction temperature <1000° °C C

  • At

At these conditions,

these conditions, 3.2 3.2-

  • 4.6%

4.6% O O2

2 yields by mass

yields by mass

  • 35 kg of lunar soil per hour must be processed

35 kg of lunar soil per hour must be processed

slide-9
SLIDE 9

Process Location Process Location

  • Oxygen production correlates to Fe content in

Oxygen production correlates to Fe content in lunar soil lunar soil

  • Plant location must have adequate Fe reserves

Plant location must have adequate Fe reserves

S N S N South Pole also provides maximum amount of monthly sunlight at ~90%

slide-10
SLIDE 10

Block PFD Block PFD

Spent Solids Reactor

Electrolysis Chamber Mining & Solids Transportation

LLOX Hydrogen Storage

Condenser

O2 Storage

  • Solids added to reactor;

Solids added to reactor; then H2 gas then H2 gas

  • After reaction,

After reaction, H H2

2/H

/H2

2O goes to

O goes to condenser; condenser; spent solids spent solids removed removed

  • From condenser,

From condenser, H H2

2O liquid to

O liquid to electrolysis; H electrolysis; H2

2 gas

gas to storage to storage

  • From electrolysis,

From electrolysis, O O2

2 is liquefied and

is liquefied and stored; H stored; H2

2 gas to

gas to storage for recycle storage for recycle

slide-11
SLIDE 11

Obtaining Raw Materials Obtaining Raw Materials

  • Automatic miner provides lunar soil to process

Automatic miner provides lunar soil to process

Miner must provide 840 kg / day

  • Annual area mined 4000 m

Annual area mined 4000 m2

2 (2.54 cm mining depth)

(2.54 cm mining depth)

  • Initial hydrogen charge delivered as liquid water

Initial hydrogen charge delivered as liquid water

slide-12
SLIDE 12

Reduction of Ilmenite Reaction Reduction of Ilmenite Reaction

FeOTiO FeOTiO2

2(s) + H

(s) + H2

2(g)

(g) Fe(s Fe(s) + TiO ) + TiO2

2(s)

(s) + H + H2

2O(g)

O(g)

  • Previous experimentation has shown:

Previous experimentation has shown:

  • Rxn

Rxn is is 0.15 0.15 order in H

  • rder in H2

2

∆H Hrxn

rxn=9.7 kcal/g

=9.7 kcal/g-

  • mol

mol

  • Particle radius is 0.012 cm (240 microns)

Particle radius is 0.012 cm (240 microns)

  • Complete reduction of ilmenite in 20

Complete reduction of ilmenite in 20-

  • 25 min.

25 min.

  • T=900

T=900 ° °C, P =150 C, P =150 psia psia

  • At

At these conditions,

these conditions, 3.2 3.2-

  • 4.6%

4.6% O O2

2 yields by mass

yields by mass

  • Reaction neither diffusion controlled nor

Reaction neither diffusion controlled nor reaction control: reaction control: combination combination of both

  • f both

resistances accounted for in reaction model resistances accounted for in reaction model

slide-13
SLIDE 13

Unreacted Shrinking Core Model Unreacted Shrinking Core Model

  • Diffusion Limited

Solid Reactant Shrinking Unreacted Core

Gas Film Ash Gas Film Ash

Time

Time Ri R Rg [H2]s [H2]bulk [H2]i

slide-14
SLIDE 14

Homogenous Model Homogenous Model

  • Reaction Limited

Solid Reactant

Gas Film Ash

Time

slide-15
SLIDE 15

Intermediate Model Intermediate Model

  • Reaction-Diffusion Control Combined

Solid Reactant

Gas Film Ash Gas Film Ash Time Time R i0 R Rg [H 2]s [H 2]bulk [H 2]i

Unreacted Shrinking Core

Reaction R i

slide-16
SLIDE 16

Reaction Model Reaction Model

) ( 6 1

2 2

=       − − +

n c c c s c

dt d dt d η η η σ η

where: where: B.C. B.C. η ηc

c =1 @

=1 @ t t =0 =0 σ σs

s2 2

= reaction modulus = reaction modulus = kC = kCn

n-

  • 1

1H

H2

2 (particle radius)/[6(effective diffusivity)]

(particle radius)/[6(effective diffusivity)] η ηc

c

= dimensionless radial coordinate of shrinking core = dimensionless radial coordinate of shrinking core = core radius/particle radius = core radius/particle radius t t = dimensionless time = dimensionless time =(time)(kC =(time)(kCn

n H2 H2)/[(solid molar

)/[(solid molar density)(particle density)(particle radius)] radius)] n n = reaction order, found to be 0.15 = reaction order, found to be 0.15 CH CH2

2

= constant H = constant H2

2 concentration, gm

concentration, gm-

  • mol/cm

mol/cm3

3

kC kCn

nH

H2

2 = rate expression, 0.15 order in CH

= rate expression, 0.15 order in CH2

2

= reaction rate, mole H = reaction rate, mole H2

2/sec

/sec-

  • cm

cm2

2, k= rate constant

, k= rate constant (Gibson et. al, 1994) (Gibson et. al, 1994)

slide-17
SLIDE 17

Solution Method Solution Method

  • DE numerically solved for rate change of

DE numerically solved for rate change of shrinking core shrinking core ( (dn dnc

c/dt

/dt) )

  • Reaction modulus,

Reaction modulus, σ σs

s, used as parameter

, used as parameter

  • σ

σs

s varied until project results compared

varied until project results compared respectably with prior experimental results respectably with prior experimental results

  • Reaction rate constant,

Reaction rate constant, k k, then was determined , then was determined from the value of from the value of σ σs

s

  • RECALL:

RECALL:

  • σ

σs

s = (kC

= (kCn

n-

  • 1

1H

H2

2 (particle radius)/[6(effective diffusivity)])

(particle radius)/[6(effective diffusivity)])0.5

0.5

slide-18
SLIDE 18

Result Comparison Result Comparison

R

2 = 0.9953 0.000000005 0.00000001 0.000000015 0.00000002 0.000000025 0.00000003 0.000000035 0.00000004 0.000000045

2 4 6 8 10 12

Time (min) Moles H2 Project Results

  • Poly. (Project

Results)

R

2 = 0.9989 0.001 0.002 0.003 0.004 0.005 0.006

2 4 6 8 10 12

Time (min) Moles H2 Experiment

  • Poly. (Experiment)
slide-19
SLIDE 19

Project Results Project Results

  • Reaction modulus

Reaction modulus

σ σ = 3.52 = 3.52 NOTE: NOTE: σ σ <10 <10 – – Intermediate (reaction and Intermediate (reaction and diffusion control) diffusion control)

  • Rate constant

Rate constant

k k = 4.57 x 10 = 4.57 x 10-

  • 4

4 M

M0.85

0.85/min

/min

  • Reaction time of experimental model

Reaction time of experimental model

t t = 22 min for a particle radius of 0.012 cm = 22 min for a particle radius of 0.012 cm ( (d dp

p=240

=240 microns) microns)

slide-20
SLIDE 20

Shrinking Core Shrinking Core

  • Radius of particle 0.012 cm

Radius of particle 0.012 cm

150 PSIA

R2 = 0.9985

0.002 0.004 0.006 0.008 0.01 0.012 0.014 5 10 15 20 25

Time (min) Inner Core (cm) R=0.012

  • Poly. (R=0.012)
slide-21
SLIDE 21

Water Production Water Production

  • 78 moles produced in 22 minutes

78 moles produced in 22 minutes

10 20 30 40 50 60 70 80 90 5 10 15 20 25

Time (min) Moles H2O

Mole H2O Production/time

slide-22
SLIDE 22

Using the Model Using the Model

  • Reactor Design

Reactor Design

  • Pressure optimization

Pressure optimization

  • Volume optimization

Volume optimization

  • Usable particle size

Usable particle size

slide-23
SLIDE 23

Operating Conditions Optimization Operating Conditions Optimization

20 40 60 80 100 120 140 2000 4000 6000 8000 10000 12000 Volume (liters) time (minutes) 25 atm 10 atm 15 atm 20 atm

1250 liters @ 20 atm

slide-24
SLIDE 24

Effect of Particle Diameter Effect of Particle Diameter

300 PSIA

0.02 0.04 0.06 0.08 0.1 0.12 100 200 300 400 500 600 700 800 900

Time (min) Radius (cm )

R=0.012cm R=0.024cm R=0.048cm R=0.096cm

slide-25
SLIDE 25

Optimal Operating Conditions Optimal Operating Conditions

  • Pressure of reactor:

Pressure of reactor: 300 300 psi psi

  • Volume of reactor:

Volume of reactor: 1250 liters 1250 liters

  • Number of batches per day:

Number of batches per day: 12 12

  • Mean particle diameter:

Mean particle diameter: 240 240 µ µm m

  • 80% of lunar soil less than 960

80% of lunar soil less than 960 µ µm m

  • Reaction complete in

Reaction complete in <15 minutes <15 minutes

slide-26
SLIDE 26

Reactor Diffusion Model Reactor Diffusion Model

  • Must use fixed bed reactor

Must use fixed bed reactor

  • Fluidized particles highly erosive

Fluidized particles highly erosive

  • Analyze diffusion to determine bed depth,

Analyze diffusion to determine bed depth, reactor dimensions and possible effect on batch reactor dimensions and possible effect on batch time time

  • Bed Depth

Bed Depth

  • Thin if diffusion is slow

Thin if diffusion is slow

  • Thick if diffusion is fast

Thick if diffusion is fast

  • Reactor Dimensions

Reactor Dimensions

  • Volume fixed

Volume fixed

  • Affects diameter and height

Affects diameter and height

  • Batch Time

Batch Time

  • May need to factor in time for diffusion

May need to factor in time for diffusion

slide-27
SLIDE 27

Reactor Design Considerations Reactor Design Considerations

  • Complicates reactor design

Complicates reactor design

  • Facilitates diffusion

Facilitates diffusion

  • Simpler reactor design
  • Possible diffusion

complications

slide-28
SLIDE 28

Diffusion in Reactor Diffusion in Reactor

  • Model using simplified continuity equation

Model using simplified continuity equation

  • General Continuity Equation

General Continuity Equation

  • For a one dimensional system

For a one dimensional system

2 2 2

= − ∇ + ∂ ∂

H H H

R N t C

2 2 2 2 2

2 2 ,

= − ∂ ∂ + ∂ ∂

H H O H H H

R x C D t C

slide-29
SLIDE 29

Conditions and Assumptions Conditions and Assumptions

  • Assume R

Assume RH2

H2 is constant

is constant

  • Initial Condition

Initial Condition

  • C(x,0) = C

C(x,0) = CH2,o

H2,o = 0.21 M

= 0.21 M

  • Boundary Conditions

Boundary Conditions

  • C (

C (l l, ,t t) = C* ) = C* = C = CH2,o

H2,o –

– R RH2

H2t

t

= ∂ ∂

= x

x C

slide-30
SLIDE 30

Hydrogen Concentration vs. Bed Depth

5 10 15 20 25 30 35 40 0.14 0.15 0.16 0.17 0.18 0.19 0.2 0.21

[H2]

Bed Depth (cm)

t = 40 s t = 80 s t = 120 s t = 13.25 min

Cf = .14 M

Bottom of Bed Top of Bed

slide-31
SLIDE 31

Diffusion Conclusions Diffusion Conclusions

  • Hydrogen diffuses very fast through the

Hydrogen diffuses very fast through the bed bed

  • Water diffuses very fast through the

Water diffuses very fast through the hydrogen above the bed hydrogen above the bed

  • Diffusion is not a problem in the reactor

Diffusion is not a problem in the reactor

slide-32
SLIDE 32

Reactor Design Considerations Reactor Design Considerations

  • Fast diffusion facilitates design:

Fast diffusion facilitates design:

  • Not necessary to agitate H

Not necessary to agitate H2

2

  • Not necessary to have an even layer of

Not necessary to have an even layer of ilmenite ilmenite

  • Can use hopper bottom to facilitate discharge of

Can use hopper bottom to facilitate discharge of solids solids

  • Smoothing mechanism unnecessary

Smoothing mechanism unnecessary

  • Must feed and remove reactants and

Must feed and remove reactants and products in an order that will minimize H products in an order that will minimize H2

2

loss loss

slide-33
SLIDE 33

Initial Reactor Design Initial Reactor Design

  • Smoothing blades and flat bed

bottom create even layer of ilmenite “Trap door” bottom

  • pens to remove solids

**Note considerable complications with moving parts

slide-34
SLIDE 34

Hopper Valve 1 Screw Conveyer Valve 4 Solids Outlet Line Heater Hydrogen and Water Outlet Valve 3 Solid Inlet (70 kg Ilmenite/batch) Hydrogen Inlet (257 mol/batch)

Vacuum Pump

Valve 2

E-12

Fixed Bed Batch Reactor

To Condenser 0.3 m 1.2 m 1 m

Diffusion fast enough to eliminate need for even layer of particles No smoothing blade Hopper bottom H2vacuumed out before removing solids to prevent H2 loss Solids fed first to avoid

  • pening valve 1 while

H2 is in reactor

slide-35
SLIDE 35
slide-36
SLIDE 36

Reactant Preheat Reactant Preheat

  • Reaction T=900

Reaction T=900° °C C

  • Ilmenite

Ilmenite enters at enters at -

  • 30

30° °C C

  • H

H2

2 enters at 89

enters at 89° °C C

  • Heating Options:

Heating Options:

  • Heat inside reactor (heating coils)

Heat inside reactor (heating coils)

  • Difficult to repair

Difficult to repair

  • Very slow heating due to low convection (stagnant H

Very slow heating due to low convection (stagnant H2

2)

)

  • Preheat H

Preheat H2

2, heat

, heat ilmenite ilmenite with H with H2

2

  • Complex solid

Complex solid-

  • gas heat exchanger (rotating parts)

gas heat exchanger (rotating parts)

  • Flowing hot H

Flowing hot H2

2 over

  • ver ilmenite

ilmenite in the reactor causes dust in the reactor causes dust levitation levitation

  • Preheat H

Preheat H2

2 with a line heater; preheat

with a line heater; preheat ilmenite ilmenite in in hopper hopper by induction heating by induction heating

slide-37
SLIDE 37

Reactant Preheat Reactant Preheat

  • Ilmenite heated from -30°C to

955°C by induction heating

  • Copper induction coils in hopper
  • Coils isolated from hopper walls

with non-conductive ceramic

  • 15 minute heating time
  • 50 kW heating source needed

(assumes 50% efficiency)

Hydrogen Preheat:

  • Line heater: L = 3 m, D = 2”
  • H2 inlet gas heated from 89°C to 930°C

in 5 minutes

  • 6.5 kJ required
slide-38
SLIDE 38

Block PFD Block PFD

Spent Solids Reactor

Electrolysis Chamber Mining & Solids Transportation

LLOX Hydrogen Storage

Condenser

O2 Storage

  • After

After reaction, reaction, H2/H2O goes H2/H2O goes to condenser; to condenser; spent solids spent solids removed removed

slide-39
SLIDE 39

Condenser System Condenser System

H2/H2O Reactor Effluent 900°C

Hot Liquid Ammonia to Radiator

  • 3000 mol/batch
  • 4°C

Radiant Heat to Space Ammonia cooled to -30°C, ~90min Aluminum honeycomb radiator – 2 panels, ea. 9 ft x 11 ft Recycled cold Ammonia

Condensing Heat Exchanger

H2/H2O to Electrolysis

  • 98°C
  • 300 psia
  • 30 mol% liquid H2O

A = 10 ft2

S FT S
slide-40
SLIDE 40

Why use Ammonia? Why use Ammonia?

  • Why not use something on site (i.e. H

Why not use something on site (i.e. H2

2O or cold

O or cold rock)? rock)?

  • Advantageous properties of Ammonia:

Advantageous properties of Ammonia:

  • Very low freezing temperature (

Very low freezing temperature (-

  • 77

77° °C) C)

  • Lowest fouling rate (0.2286 J m K/s)

Lowest fouling rate (0.2286 J m K/s)

  • Most efficient of commonly used refrigerants

Most efficient of commonly used refrigerants (C.O.P. is ~3% better than R (C.O.P. is ~3% better than R-

  • 22; 10% better than

22; 10% better than R R-

  • 502)

502)

  • High heat transfer characteristics (C

High heat transfer characteristics (CP,

P, latent heat

latent heat

  • f vaporization, k)
  • f vaporization, k)
slide-41
SLIDE 41

Condensing System Condensing System

  • Aluminum

Aluminum honeycomb radiator honeycomb radiator panels (ISS) panels (ISS)

  • Each panel 9 ft x11 ft

Each panel 9 ft x11 ft and rejects 1.5 kW and rejects 1.5 kW

  • 2.3 kW must be

2.3 kW must be rejected per batch rejected per batch

  • Two panels used; one

Two panels used; one ammonia batch needs ammonia batch needs ~90 minutes ~90 minutes

  • Two panels hold

Two panels hold nearly 5 batches of nearly 5 batches of ammonia ammonia

slide-42
SLIDE 42

Block PFD Block PFD

Spent Solids Reactor

Electrolysis Chamber Mining & Solids Transportation

LLOX Hydrogen Storage

Condenser

O2 Storage

  • From

From condenser, condenser, H2O liquid to H2O liquid to electrolysis; electrolysis; H2 gas to H2 gas to storage storage

slide-43
SLIDE 43

Electrolysis Chamber Electrolysis Chamber

2

2 2 H e H → +

− +

2 2

2 1 2 2 O e H O H + + →

− +

Nominal H2O level

H2 (g) + H2O (l) from Condenser

Recycle H2 gas to storage

  • 300 psia
  • 89 °C

H2O

Pt

  • Pt

+

Constant H2O Level: corresponds to 17 L

  • Overall reaction
  • Runs continuously
  • 20 L volume
  • 3.5 kW power required
  • 2090 A current required

O2 gas to LLOX

  • 300 psia
  • 89 °C

LT LC

Cathode rxn

Anode rxn

2 2 2

2 1 O H O H + →

slide-44
SLIDE 44

Overview: Process Timeline Overview: Process Timeline

  • 4 0
  • 3 0
  • 2 0
  • 1 0

1 0 2 0 3 0 4 0 5 0 6 0 70 8 0 90 1 0 0 1 1 0 1 2 0 Tim e ( m in ) L o a d H o p p e r 5 m in 6 0 m in Lo a d R e a cto r a n d R e a ctio n T im e 1 0 m in C o n d e n se W a te r 5 m in A irlo ck H o p p e r 5 m in A irlo ck R e a cto r 5 m in R e m o ve S o lid s E le c tro lysis ( C o ntin ou s ) P r e -H e a t Ilm e n ite 1 5 m in 5 m in H yd ro g e n P r e -H e a t

TOTAL BATCH TIME: 90 minutes

slide-45
SLIDE 45

Block PFD Block PFD

Spent Solids Reactor

Electrolysis Chamber Mining & Solids Transportation

LLOX Hydrogen Storage

Condenser

O2 Storage

  • From

From electrolysis, electrolysis, O O2

2 gas is

gas is liquefied and liquefied and stored stored

slide-46
SLIDE 46

Oxygen Storage Oxygen Storage

  • Necessary Capabilities

Necessary Capabilities

  • Collection of six month emergency supply

Collection of six month emergency supply

  • Collection of occasional excess oxygen

Collection of occasional excess oxygen

  • Restore emergency supply

Restore emergency supply

  • Options

Options

  • Compress and store as gas

Compress and store as gas

  • Implement liquefaction process

Implement liquefaction process

slide-47
SLIDE 47

Liquefaction Process Liquefaction Process

Modified Claude Cycle Modified Claude Cycle

slide-48
SLIDE 48

Floor Plan Floor Plan

slide-49
SLIDE 49

Habitat Structure Habitat Structure

Geodesic Dome Geodesic Dome

  • Maximum volume for a

Maximum volume for a given surface area given surface area

  • Structurally sound

Structurally sound

  • Easily constructed

Easily constructed

Necessary layers Necessary layers

**Required for permanent habitation

slide-50
SLIDE 50

Habitat Energy Requirements Habitat Energy Requirements

  • Energy Needs (max. energy consumption)

Energy Needs (max. energy consumption)

  • 840 kW

840 kW

  • Energy will be input through electrical heating

Energy will be input through electrical heating from solar panels from solar panels

  • Total solar panel area required

Total solar panel area required

  • 5440 m

5440 m2

2 (based on 12% efficiency)

(based on 12% efficiency)

  • Less than 1 launch necessary

Less than 1 launch necessary

slide-51
SLIDE 51

Cost Estimates Cost Estimates

  • Cost of project before

Cost of project before delivery delivery

  • Construction material:

Construction material: $32 million $32 million

  • Solar Panels: $8 million

Solar Panels: $8 million

  • Process: $3.4 million

Process: $3.4 million

Construction Material Solar Panels Process

74% 18% 8%

slide-52
SLIDE 52

Cost Estimates Cost Estimates

  • Cost of Shuttle

Cost of Shuttle Launches Launches

  • 23 shuttle launches

23 shuttle launches necessary necessary

  • 13 Launches for habitat

13 Launches for habitat

  • 5 Exploratory launches

5 Exploratory launches

  • 3 Launches for astronauts

3 Launches for astronauts

  • 1 Launch for solar panels

1 Launch for solar panels

  • 1 Launch for process

1 Launch for process

  • Total cost of $4.6 billion

Total cost of $4.6 billion

Launches Solar Panels Process Construction Material

99% 1%

slide-53
SLIDE 53

Conclusions Conclusions

  • Process

Process

  • Design for simplicity and safety

Design for simplicity and safety

  • Safety should be primary concern

Safety should be primary concern

  • Simplicity reduces unknowns with lunar

Simplicity reduces unknowns with lunar enviornment enviornment

  • Economics

Economics

  • Minimize shuttle launches to minimize cost

Minimize shuttle launches to minimize cost

  • Habitat will be majority of shuttle launches

Habitat will be majority of shuttle launches

slide-54
SLIDE 54

QUESTIONS? QUESTIONS?

slide-55
SLIDE 55

*Mystery Bonus Material* *Mystery Bonus Material*

slide-56
SLIDE 56

In Response To In Response To… …

Email sent to Mr. Carlton Email sent to Mr. Carlton Allen, head procurator of Allen, head procurator of astro astro-

  • materials at NASA

materials at NASA’ ’s s Johnson Space Center Johnson Space Center (shown at right at (shown at right at ilmenite ilmenite testing facility?) inquiring testing facility?) inquiring about our final reactor about our final reactor design design

slide-57
SLIDE 57

“Your design looks reasonable to me.”

Carlton Allen Head Procurator of Astro-Materials

slide-58
SLIDE 58

In Response To In Response To… …

  • Email sent to

Email sent to kidsasknasa@nasa.gov kidsasknasa@nasa.gov: : “ “Hello NASA, Hello NASA, I have heard a lot about President Bush's new plan for perm I have heard a lot about President Bush's new plan for permanent anent colonies on the moon. colonies on the moon. It seems like it would be really hard to It seems like it would be really hard to produce enough oxygen to support a reasonable number of produce enough oxygen to support a reasonable number of people.

  • people. I know a lot of research has been done on

I know a lot of research has been done on ilmenite ilmenite. . Is this Is this the most likely way that NASA plans to produce oxygen? the most likely way that NASA plans to produce oxygen? It seems It seems like a good idea, but could you all fill me in on the physical like a good idea, but could you all fill me in on the physical properties of properties of ilmenite ilmenite. . Thanks a lot, Thanks a lot, Stevie Stevie Hernandez Hernandez Ms.

  • Ms. Jagajewicz

Jagajewicz 4 4th

th Grade Class President

Grade Class President” ”

slide-59
SLIDE 59

“Nasa is nowhere near making

  • xygen on the moon.”

kidsasknasa@nasa.gov

slide-60
SLIDE 60
slide-61
SLIDE 61

Batch Number Optimization Batch Number Optimization

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.005 0.01 0.015 0.02 0.025 0.03 t/vol

5 Batches per day 9 Batches per day 11 Batches per day 13 Batches per day 17 Batches per day 24 Batches per day

slide-62
SLIDE 62

Electrolysis Reactions (backup) Electrolysis Reactions (backup)

  • H

H2

2O H

O H+

+ + OH

+ OH-

  • H

H+

+ picks up an electron from the cathode:

picks up an electron from the cathode:

  • H

H+

+ + e

+ e-

  • H

H

  • H + H

H + H H H2

2

  • Anode removes the e

Anode removes the e-

  • that the OH

that the OH-

  • ion

ion “ “stole stole” ” from the hydrogen initially from the hydrogen initially

  • OH

OH-

  • combines with 3 others

combines with 3 others

  • 4OH

4OH-

  • O

O2

2 + 4H

+ 4H2

2O + 4e

O + 4e-

  • O

O2

2 molecule is very stable

molecule is very stable-

  • bubbles to

bubbles to the surface the surface

  • A closed circuit is created in a way,

A closed circuit is created in a way, involving involving e e-

’s s in the wire, OH in the wire, OH-

  • ions in the

ions in the liquid liquid

  • Energy delivered by the battery is

Energy delivered by the battery is stored in the production of H stored in the production of H2

2

slide-63
SLIDE 63

Back up Back up – – Calculations for Calculations for Electrolysis Electrolysis

        ℑ − =

O H O H

a a a n RT E E

2 2 2

2 / 1

ln

− = ∆ En G

  • Nernst

Nernst Equation Equation

  • Work

Work

G W ∆ − =

  • Gibbs electrochemical energy

Gibbs electrochemical energy

slide-64
SLIDE 64

Equipment Equipment

  • Compressor

Compressor

  • 217 hp

217 hp

  • Heat Exchangers

Heat Exchangers

  • E1 requires 100 ft

E1 requires 100 ft2

2

  • E2 requires 120 ft

E2 requires 120 ft2

2

  • All equipment will be vacuum jacketed

All equipment will be vacuum jacketed and a multilayer insulation systems will and a multilayer insulation systems will be implemented be implemented