Oxygen on the Moon Oxygen on the Moon
Group 3 Group 3 Tyler Watt Tyler Watt Brian Pack Brian Pack Ross Allen Ross Allen Michelle Rose Michelle Rose Mariana Mariana Dionisio Dionisio Blair Apple Blair Apple
Oxygen on the Moon Oxygen on the Moon Group 3 Group 3 Tyler Watt - - PowerPoint PPT Presentation
Oxygen on the Moon Oxygen on the Moon Group 3 Group 3 Tyler Watt Tyler Watt Brian Pack Brian Pack Ross Allen Ross Allen Michelle Rose Michelle Rose Mariana Dionisio Dionisio Mariana Blair Apple Blair Apple Presentation Outline
Group 3 Group 3 Tyler Watt Tyler Watt Brian Pack Brian Pack Ross Allen Ross Allen Michelle Rose Michelle Rose Mariana Mariana Dionisio Dionisio Blair Apple Blair Apple
Operating conditions optimization
President Bush announces plan for lunar exploration on January 15th, 2004 January 15th, 2004
Stepping stone to future Mars exploration
Previously proposed by Bush, Sr.
2003 Senate hearing: lunar exploration for potential energy resources energy resources
Lunar Helium-
3, Solar Power Satellites (SPS)
President’ ’s Commission on Moon, Mars, and Beyond s Commission on Moon, Mars, and Beyond
Commissioned to implement new exploration strategy
Report findings in August 2004
2 for
Project Time Line
2/year
Primary Concern
Each launch costs $200 million million
Maximum lift per launch: 220,200 lbs 220,200 lbs
Minimize necessary launches launches
Secondary Concerns
Minimize process energy requirements requirements
Operate within budget (non (non-
profit project)
NASA budget: $16 billion/yr
$12 billion/yr dedicated to lunar exploration lunar exploration
Evaluated for very large scale O2
2 production
production
1000 tons per year
Process Technology
Process Conditions Ilmenite Red. with H2 8 9 7 Ilmenitre Red with CH4 7 8 7 Glass reduction with H2 7 9 7 Reduction with H2S 7 8 7 Vapor Pyrolysis 6 8 6 Molten silicon Electrolysis 6 8 5 HF acid dissolution 5 1 2
(Taylor, Carrier 1992)
FeOTiO FeOTiO2
2(s) + H
(s) + H2
2(g)
(g) Fe(s Fe(s) + TiO ) + TiO2
2(s)
(s) + H + H2
2O(g)
O(g)
Iron oxide in ilmenite ilmenite is completely reduced is completely reduced
Reaction temperature <1000° °C C
At these conditions,
these conditions, 3.2 3.2-
4.6% O O2
2 yields by mass
yields by mass
35 kg of lunar soil per hour must be processed
S N S N South Pole also provides maximum amount of monthly sunlight at ~90%
Spent Solids Reactor
Electrolysis Chamber Mining & Solids Transportation
LLOX Hydrogen Storage
Condenser
O2 Storage
Solids added to reactor; then H2 gas then H2 gas
After reaction, H H2
2/H
/H2
2O goes to
O goes to condenser; condenser; spent solids spent solids removed removed
From condenser, H H2
2O liquid to
O liquid to electrolysis; H electrolysis; H2
2 gas
gas to storage to storage
From electrolysis, O O2
2 is liquefied and
is liquefied and stored; H stored; H2
2 gas to
gas to storage for recycle storage for recycle
Miner must provide 840 kg / day
Annual area mined 4000 m2
2 (2.54 cm mining depth)
(2.54 cm mining depth)
Initial hydrogen charge delivered as liquid water
FeOTiO FeOTiO2
2(s) + H
(s) + H2
2(g)
(g) Fe(s Fe(s) + TiO ) + TiO2
2(s)
(s) + H + H2
2O(g)
O(g)
Rxn is is 0.15 0.15 order in H
2
∆H Hrxn
rxn=9.7 kcal/g
=9.7 kcal/g-
mol
Particle radius is 0.012 cm (240 microns)
Complete reduction of ilmenite in 20-
25 min.
T=900 ° °C, P =150 C, P =150 psia psia
At these conditions,
these conditions, 3.2 3.2-
4.6% O O2
2 yields by mass
yields by mass
Reaction neither diffusion controlled nor reaction control: reaction control: combination combination of both
resistances accounted for in reaction model resistances accounted for in reaction model
Solid Reactant Shrinking Unreacted Core
Gas Film Ash Gas Film Ash
Time
Time Ri R Rg [H2]s [H2]bulk [H2]i
Solid Reactant
Gas Film Ash
Time
Solid Reactant
Gas Film Ash Gas Film Ash Time Time R i0 R Rg [H 2]s [H 2]bulk [H 2]i
Unreacted Shrinking Core
Reaction R i
2 2
n c c c s c
where: where: B.C. B.C. η ηc
c =1 @
=1 @ t t =0 =0 σ σs
s2 2
= reaction modulus = reaction modulus = kC = kCn
n-
1H
H2
2 (particle radius)/[6(effective diffusivity)]
(particle radius)/[6(effective diffusivity)] η ηc
c
= dimensionless radial coordinate of shrinking core = dimensionless radial coordinate of shrinking core = core radius/particle radius = core radius/particle radius t t = dimensionless time = dimensionless time =(time)(kC =(time)(kCn
n H2 H2)/[(solid molar
)/[(solid molar density)(particle density)(particle radius)] radius)] n n = reaction order, found to be 0.15 = reaction order, found to be 0.15 CH CH2
2
= constant H = constant H2
2 concentration, gm
concentration, gm-
mol/cm3
3
kC kCn
nH
H2
2 = rate expression, 0.15 order in CH
= rate expression, 0.15 order in CH2
2
= reaction rate, mole H = reaction rate, mole H2
2/sec
/sec-
cm2
2, k= rate constant
, k= rate constant (Gibson et. al, 1994) (Gibson et. al, 1994)
c/dt
s, used as parameter
s varied until project results compared
s
RECALL:
σs
s = (kC
= (kCn
n-
1H
H2
2 (particle radius)/[6(effective diffusivity)])
(particle radius)/[6(effective diffusivity)])0.5
0.5
R
2 = 0.9953 0.000000005 0.00000001 0.000000015 0.00000002 0.000000025 0.00000003 0.000000035 0.00000004 0.0000000452 4 6 8 10 12
Time (min) Moles H2 Project Results
Results)
R
2 = 0.9989 0.001 0.002 0.003 0.004 0.005 0.0062 4 6 8 10 12
Time (min) Moles H2 Experiment
4 M
0.85/min
p=240
150 PSIA
R2 = 0.9985
0.002 0.004 0.006 0.008 0.01 0.012 0.014 5 10 15 20 25
Time (min) Inner Core (cm) R=0.012
10 20 30 40 50 60 70 80 90 5 10 15 20 25
Time (min) Moles H2O
Mole H2O Production/time
20 40 60 80 100 120 140 2000 4000 6000 8000 10000 12000 Volume (liters) time (minutes) 25 atm 10 atm 15 atm 20 atm
1250 liters @ 20 atm
300 PSIA
0.02 0.04 0.06 0.08 0.1 0.12 100 200 300 400 500 600 700 800 900
Time (min) Radius (cm )
R=0.012cm R=0.024cm R=0.048cm R=0.096cm
80% of lunar soil less than 960 µ µm m
Fluidized particles highly erosive
Bed Depth
Thin if diffusion is slow
Thick if diffusion is fast
Reactor Dimensions
Volume fixed
Affects diameter and height
Batch Time
May need to factor in time for diffusion
Complicates reactor design
Facilitates diffusion
complications
2 2 2
H H H
2 2 2 2 2
2 2 ,
H H O H H H
Assume RH2
H2 is constant
is constant
Initial Condition
C(x,0) = CH2,o
H2,o = 0.21 M
= 0.21 M
Boundary Conditions
C (l l, ,t t) = C* ) = C* = C = CH2,o
H2,o –
– R RH2
H2t
t
= ∂ ∂
= x
x C
Hydrogen Concentration vs. Bed Depth
5 10 15 20 25 30 35 40 0.14 0.15 0.16 0.17 0.18 0.19 0.2 0.21
[H2]
Bed Depth (cm)
t = 40 s t = 80 s t = 120 s t = 13.25 min
Cf = .14 M
Bottom of Bed Top of Bed
2
Can use hopper bottom to facilitate discharge of solids solids
Smoothing mechanism unnecessary
2
bottom create even layer of ilmenite “Trap door” bottom
**Note considerable complications with moving parts
Hopper Valve 1 Screw Conveyer Valve 4 Solids Outlet Line Heater Hydrogen and Water Outlet Valve 3 Solid Inlet (70 kg Ilmenite/batch) Hydrogen Inlet (257 mol/batch)
Vacuum Pump
Valve 2
E-12
Fixed Bed Batch Reactor
To Condenser 0.3 m 1.2 m 1 m
Diffusion fast enough to eliminate need for even layer of particles No smoothing blade Hopper bottom H2vacuumed out before removing solids to prevent H2 loss Solids fed first to avoid
H2 is in reactor
Ilmenite enters at enters at -
30° °C C
H2
2 enters at 89
enters at 89° °C C
Heat inside reactor (heating coils)
Difficult to repair
Very slow heating due to low convection (stagnant H2
2)
)
Preheat H2
2, heat
, heat ilmenite ilmenite with H with H2
2
Complex solid-
gas heat exchanger (rotating parts)
Flowing hot H2
2 over
ilmenite in the reactor causes dust in the reactor causes dust levitation levitation
Preheat H2
2 with a line heater; preheat
with a line heater; preheat ilmenite ilmenite in in hopper hopper by induction heating by induction heating
955°C by induction heating
with non-conductive ceramic
(assumes 50% efficiency)
Hydrogen Preheat:
in 5 minutes
Spent Solids Reactor
Electrolysis Chamber Mining & Solids Transportation
LLOX Hydrogen Storage
Condenser
O2 Storage
After reaction, reaction, H2/H2O goes H2/H2O goes to condenser; to condenser; spent solids spent solids removed removed
H2/H2O Reactor Effluent 900°C
Hot Liquid Ammonia to Radiator
Radiant Heat to Space Ammonia cooled to -30°C, ~90min Aluminum honeycomb radiator – 2 panels, ea. 9 ft x 11 ft Recycled cold Ammonia
Condensing Heat Exchanger
H2/H2O to Electrolysis
A = 10 ft2
S FT S2O or cold
Very low freezing temperature (-
77° °C) C)
Lowest fouling rate (0.2286 J m K/s)
Most efficient of commonly used refrigerants (C.O.P. is ~3% better than R (C.O.P. is ~3% better than R-
22; 10% better than R R-
502)
High heat transfer characteristics (CP,
P, latent heat
latent heat
Aluminum honeycomb radiator honeycomb radiator panels (ISS) panels (ISS)
Each panel 9 ft x11 ft and rejects 1.5 kW and rejects 1.5 kW
2.3 kW must be rejected per batch rejected per batch
Two panels used; one ammonia batch needs ammonia batch needs ~90 minutes ~90 minutes
Two panels hold nearly 5 batches of nearly 5 batches of ammonia ammonia
Spent Solids Reactor
Electrolysis Chamber Mining & Solids Transportation
LLOX Hydrogen Storage
Condenser
O2 Storage
From condenser, condenser, H2O liquid to H2O liquid to electrolysis; electrolysis; H2 gas to H2 gas to storage storage
2
2 2 H e H → +
− +
2 2
2 1 2 2 O e H O H + + →
− +
Nominal H2O level
H2 (g) + H2O (l) from Condenser
Recycle H2 gas to storage
H2O
Pt
+
Constant H2O Level: corresponds to 17 L
O2 gas to LLOX
LT LC
Cathode rxn
Anode rxn
2 2 2
2 1 O H O H + →
1 0 2 0 3 0 4 0 5 0 6 0 70 8 0 90 1 0 0 1 1 0 1 2 0 Tim e ( m in ) L o a d H o p p e r 5 m in 6 0 m in Lo a d R e a cto r a n d R e a ctio n T im e 1 0 m in C o n d e n se W a te r 5 m in A irlo ck H o p p e r 5 m in A irlo ck R e a cto r 5 m in R e m o ve S o lid s E le c tro lysis ( C o ntin ou s ) P r e -H e a t Ilm e n ite 1 5 m in 5 m in H yd ro g e n P r e -H e a t
TOTAL BATCH TIME: 90 minutes
Spent Solids Reactor
Electrolysis Chamber Mining & Solids Transportation
LLOX Hydrogen Storage
Condenser
O2 Storage
From electrolysis, electrolysis, O O2
2 gas is
gas is liquefied and liquefied and stored stored
Modified Claude Cycle Modified Claude Cycle
Geodesic Dome Geodesic Dome
Maximum volume for a given surface area given surface area
Structurally sound
Easily constructed
Necessary layers Necessary layers
**Required for permanent habitation
Energy Needs (max. energy consumption)
840 kW
Energy will be input through electrical heating from solar panels from solar panels
Total solar panel area required
5440 m2
2 (based on 12% efficiency)
(based on 12% efficiency)
Less than 1 launch necessary
Construction material: $32 million $32 million
Solar Panels: $8 million
Process: $3.4 million
Construction Material Solar Panels Process
74% 18% 8%
23 shuttle launches necessary necessary
13 Launches for habitat
5 Exploratory launches
3 Launches for astronauts
1 Launch for solar panels
1 Launch for process
Total cost of $4.6 billion
Launches Solar Panels Process Construction Material
99% 1%
Safety should be primary concern
Simplicity reduces unknowns with lunar enviornment enviornment
Email sent to Mr. Carlton Email sent to Mr. Carlton Allen, head procurator of Allen, head procurator of astro astro-
materials at NASA’ ’s s Johnson Space Center Johnson Space Center (shown at right at (shown at right at ilmenite ilmenite testing facility?) inquiring testing facility?) inquiring about our final reactor about our final reactor design design
Carlton Allen Head Procurator of Astro-Materials
Email sent to kidsasknasa@nasa.gov kidsasknasa@nasa.gov: : “ “Hello NASA, Hello NASA, I have heard a lot about President Bush's new plan for perm I have heard a lot about President Bush's new plan for permanent anent colonies on the moon. colonies on the moon. It seems like it would be really hard to It seems like it would be really hard to produce enough oxygen to support a reasonable number of produce enough oxygen to support a reasonable number of people.
I know a lot of research has been done on ilmenite ilmenite. . Is this Is this the most likely way that NASA plans to produce oxygen? the most likely way that NASA plans to produce oxygen? It seems It seems like a good idea, but could you all fill me in on the physical like a good idea, but could you all fill me in on the physical properties of properties of ilmenite ilmenite. . Thanks a lot, Thanks a lot, Stevie Stevie Hernandez Hernandez Ms.
Jagajewicz 4 4th
th Grade Class President
Grade Class President” ”
“Nasa is nowhere near making
kidsasknasa@nasa.gov
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.005 0.01 0.015 0.02 0.025 0.03 t/vol
5 Batches per day 9 Batches per day 11 Batches per day 13 Batches per day 17 Batches per day 24 Batches per day
H2
2O H
O H+
+ + OH
+ OH-
H+
+ picks up an electron from the cathode:
picks up an electron from the cathode:
H+
+ + e
+ e-
H
H + H H H2
2
Anode removes the e-
that the OH-
ion “ “stole stole” ” from the hydrogen initially from the hydrogen initially
OH-
combines with 3 others
4OH-
O2
2 + 4H
+ 4H2
2O + 4e
O + 4e-
O2
2 molecule is very stable
molecule is very stable-
bubbles to the surface the surface
A closed circuit is created in a way, involving involving e e-
’s s in the wire, OH in the wire, OH-
ions in the liquid liquid
Energy delivered by the battery is stored in the production of H stored in the production of H2
2
ℑ − =
O H O H
a a a n RT E E
2 2 2
2 / 1
ln
− = ∆ En G
Nernst Equation Equation
Work
Gibbs electrochemical energy
2
2