Overview Craig A. Blue, PhD CEO June 17, 2015 January 9, 2015: - - PowerPoint PPT Presentation

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Overview Craig A. Blue, PhD CEO June 17, 2015 January 9, 2015: - - PowerPoint PPT Presentation

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Overview Craig A. Blue, PhD CEO June 17, 2015 January 9, 2015: President Obama Announces New Composite Institute and today, were proud to announce our latest manufacturing hub, and it is right here in Tennessee. Led by the

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Overview

Craig A. Blue, PhD CEO June 17, 2015

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2 IACMI Overview

January 9, 2015: President Obama Announces New Composite Institute

“

…and today, we’re proud to announce our latest manufacturing hub, and it is right here in Tennessee. Led by the University

  • f Tennessee–Knoxville, the hub will be

home to 122 public and private partners who are teaming up to develop materials that are lighter and stronger than steel.

”

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3 IACMI Overview

Prior to the President’s Announcement

Concept paper submitted FOA released

  • Feb. 25

April 21

Full application submitted

June 23

Response to reviewers’ comments submitted

July 24

Pre-selection interview

  • Sept. 18

Response to additional clarifying questions submitted

  • Sept. 16

2014 2015

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4 IACMI Overview

After the President’s Announcement

  • Jan. 9

Jan.– June June 15 July – Aug. ~Sept. /Oct.

  • Nov. 1

2015 2016

Negotiation of the Cooperative Agreement President’s announcement IACMI startup IACMI request for proposals issued Next budget period requirements due DOE issues award to IACMI

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5 IACMI Overview

National Network for Manufacturing Innovation

NNMI Institutes

  • IACMI is the fifth Institute for

Manufacturing Innovation (IMI) within the National Network for Manufacturing Innovation (NNMI)

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6 IACMI Overview

  • PowerAmerica: Next Generation

Power Electronics Manufacturing Innovation Institute, led by North Carolina State University

  • Institute for Advanced Composites

Manufacturing Innovation, in negotiation with team led by the University of Tennessee

  • Smart Manufacturing: Sensors,

Controls, Platforms, and Models for Manufacturing, funding opportunity announcement to be released 2015

AMO Supported Institutes

Official White House Photo by Pete Souza

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7 IACMI Overview

  • Operated by an

independent not-for-profit

  • Governed by a

board of directors

  • A wholly owned subsidiary of

the University of Tennessee Research Foundation

  • Incorporated in the

State of Tennessee

  • Headquartered in

Knoxville, Tennessee

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8 IACMI Overview

IACMI Is a Goal-Focused Institute

Five Year Technical Goals

  • 25% lower carbon fiber–reinforced polymer (CFRP) cost
  • 50% reduction in CFRP embodied energy
  • 80% composite recyclability into useful products

Impact Goals

  • Enhanced energy productivity
  • Reduced life cycle energy consumption
  • Increased domestic production capacity
  • Job growth and economic development
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9 IACMI Overview

Technical Focus on Advanced Composites and Structures

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10 IACMI Overview

Shared RD& D Facilities Will Support Industry

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11 IACMI Overview

Core Partners are Capable and Strategically Located

>70% of automotive production occurs in IACMI states Colorado has more blade facilities (factories plus technical centers) than any other state >60% of manufacturers of compressed gas–fueled vehicles with in half-day drive from IACMI focus areas >70% of US auto R&D in Michigan alone

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12 IACMI Overview

IACMI is a National Institute

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13 IACMI Overview

Materials Production Intermediates Processing Composites Manufacturing (Sub) System Assembly Composites Recycling Product Forms Process Technologies Crosscutting Technologies and Shared Services

  • Commercial PAN-CF
  • Low Cost PAN-CF
  • Low Cost PO-CF
  • Low Cost Pitch-CF
  • Low Cost Lignin-CF
  • Biomass PAN-CF
  • Glass Fiber
  • Thermoplastic Resins
  • Thermoset Resins
  • Additives
  • Woven Fabric
  • Non-woven Fabric
  • Braids
  • Prepregs
  • Towpreg
  • Molding Compounds
  • Tapes
  • Pultruded Forms

(rods, beams)

  • 3D Parts/Preforms
  • Sheet Products
  • Tooling (molds, dies)
  • Pultruded Forms
  • Pressure Vessels
  • Pipes
  • Shafts
  • Rollers
  • Tubes
  • Automotive

Assemblies Bodies, Chassis, Chassis Interiors

  • Gas Storage Systems

CNG Hydrogen

  • Wind Turbines

Spars (Caps, Shear Webs) Blade Skins Blades

  • Offal/Trim Scrap
  • Chopped Fiber
  • Roll Goods
  • Preforms
  • Fiber Spinning

Solution Spinning Melt Spinning Gel Spinning Electro Spinning

  • Fiber Conversion

Thermal Plasma Microwave Ultraviolet

  • Fabric Weaving
  • Fiber Braiding
  • Prepregging
  • Compounding

SMC BMC

  • Extrusion
  • Stitching
  • Auto Tape Placement
  • Preforming
  • Thermoforming
  • Compression Molding
  • Injection Molding
  • Transfer Molding

HP-RTM VA-RTM Other Variants

  • Additive

Manufacturing

  • Filament Winding
  • Pultrusion
  • Infusion/Compression
  • Resin spraying
  • Infusion/Cure/Set

Cooling (TP systems) Thermal Plasma Microwave Ultraviolet Induction Infrared Magnetic Field Electron Beam

  • Pyrolysis
  • Solvolysis
  • Modeling & Simulation

Supercomputing Process modeling Microstructure properties Probabilistic failure Analysis Multiscale modeling Rheokinetics modeling Crash modeling

  • NDE/NDI

Thermography Fiber optics Spectroscopy Flurorescence Attenuation/Reflection High resolution microscopy Scanning lasers

  • Materials

Characterization Microscopy X-Rays Neutrons Mechanical Physical Thermal Chemical

  • Joining

Adhesives (Reversible, Curie Limited Curing) Mechanical fastening (For Multi-Material Systems)

  • Innovative Design Concepts

Composite Tube Super-Light- weight auto. body structure Composite vehicle snap fit joints Conformable auto CGS tanks Segmented adhesive-bonded wind blades

Key IACMI Capabilities

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14 IACMI Overview

Solution spinning line Carbon Fiber Technology Facility Pre-preg production pilot/full scale Pilot-scale PCM

1,000 ton press

Full Scale PCM

4,000 ton press

Scale-up Across IACMI State Partners

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15 IACMI Overview

IACMI Organizational Structure Senior Leadership Team

Technology Areas

Technical Advisory Board DOE Board of Directors

Michigan

Vehicles

Lawrence Drzal | Director

Colorado

Wind Turbines

Derek Berry | Director

Ohio

Compressed Gas Storage

Brian Rice | Director

Indiana

Design, Modeling, & Simulation

  • R. Byron Pipes | Director

Tennessee

Composite Materials & Process Technology

Cliff Eberle | Director

Craig Blue

Chief Executive Officer

Dale Brosius

Chief Commercialization Officer

TBD

Workforce Development & Consortium Director

  • R. Renae Speck

Chief Operating Officer

TBA

Chief Technical Officer

Government Advisory Board

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16 IACMI Overview

IACMI Organizational Structure Board of Directors

Board of Directors

Taylor Eighmy | Co-chair Doug Parks | Co-Chair

UT UTRF SME Rep elected by Consortium UT-Battelle Premium Member Rep Charter Members

Dassault Systemes Dow DowAksa Ford Lockheed Martin VW Colorado Indiana Michigan Ohio Tennessee

Advisory Committee Federal Government x 3

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17 IACMI Overview

IACMI Organizational Structure Technical Advisory Board

Lead scientist from each IACMI Technology Area Vehicles Wind Turbines Compressed Gas Storage Design & Simulation Materials & Process Tech DOE x 4 SME rep elected by the Consortium OEM/large company rep elected by the Consortium Charter members rep Technical Advisory Board

  • R. Byron Pipes | Chair

Premium member rep Technical expert x 2

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18 IACMI Overview

Economic Development Council

A Platform for State Economic Collaboration

Each state deploys

hundreds of millions

  • f dollars annually

to create jobs and investment through

  • Business

services/ incentives

  • Venture

funds

  • Workforce

training

  • Innovation

incubation

Collaboration

  • f state

development leaders seeding economies worth $2 trillion

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19 IACMI Overview

Leveraging Core State Partnerships for STEM and Workforce Development

Universities Workforce Retraining K–12 Community Colleges Internships

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20 IACMI Overview

Internships Deliver Hands-on Experience for STEM and Workforce Development

Universities Workforce Retraining K–12 Community Colleges Internships

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21 IACMI Overview

Internships Will be Available at All Centers

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22 IACMI Overview

IACMI has >190 Supporters and Grow ing

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23 IACMI Overview

$70M - DOE $189M - Other 123 - Member Consortium 6 Core Partner States Strong Leadership 5 Technology Areas

Production capacity Jobs

  • 75%

CFRP embodied energy savings

  • 50%

CFRP production cost Greenhouse gas avoidance

  • 25%
  • 50%
  • 50%
  • 75%

95%

FRP recycled and/or reused

80%

Federal Investment Will Catalyze a Composites Ecosystem in the Heart of US Manufacturing

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24 IACMI Overview

US

Department

  • f Energy

Partner States Core Partners Charter, premium, and resource members Consortium members Supporters

Thank You

Thank You