Oerlikon Surface Solutions ,6 Oerlikon Eldim Company presentation - - PowerPoint PPT Presentation
,3 Oerlikon Surface Solutions ,6 Oerlikon Eldim Company presentation Version July 2018 ,5 9 Content is confidential and proprietary to Oerlikon. Information shall not be reproduced or disclosed to third parties without the written consent of
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Content is confidential and proprietary to Oerlikon. Information shall not be reproduced or disclosed to third parties without the written consent of Oerlikon.
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MORE…? https://www.oerlikon.com/en/investor-relations/factsheet/
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https://www.oerlikon.com/en/company/company-profile
MORE…?
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Surface Solutions Segment
Eldim NL in Lomm (NL) Eldim HU in Debrecen (HU) Neomet in Marple (UK)
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▪ Spray powders ▪ Spray wires ▪ Braze, weld
cladding and plasma transferred arc materials ▪ Matrix materials ▪ Equipment, integrated systems and spare parts ▪ Thermal spraying ▪ Physical vapor deposition ▪ Plasma nitriding ▪ Laser cladding ▪ Thermal spray coating ▪ Physical vapor deposition coating ▪ Nitriding and heat treatment ▪ DLC coatings ▪ Laser cladding ▪ Pre- and post- coating treatment ▪ Co-development with OEM's ▪ Part manufacturing ▪ Conventional and non- conventional machining ▪ Technical support ▪ Calibration ▪ Equipment maintenance ▪ Training ▪ Research and development
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Products, Markets and Major Programs Company overview
▪ 1 stop shop for your hot and cold section turbine engine components ▪ Production Cell concepts servicing high level of delivery performance ▪ Automation in place to maximize efficiency ▪ Cross functional work approach with customers for New Parts Introduction ▪ Established 1970
Seals Airfoils Manufactured and Coated Components Inserts Honeycomb Product Categories % of 2017 sales: 66% 16% 5% 1% 12%
Civil Aero
75%
large client base Military Aero
5%
IGT
20%
large client base
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Floor Space 12,310 m2 4,200 m2 1,400 m2 Employees 295 160 43 Shifts 2-5 shifts 5-7 days per week 2 shifts 5 days per week 2 shifts 5 days per week Products Fabricated sheet metal, conventional and non- conventional machined, seals, shrouds, airfoils, hole drilling Fabricated sheet metal seals, shrouds, inserts/ baffles, non-conventional machining, hole drilling Honeycomb, braze materials
Oerlikon Eldim (NL) B.V. Oerlikon Neomet Ltd.
Oerlikon Eldim (HU) Kft.
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Sheet metal Seals Cast Seals Ring Seals Baffles Compressor Vane Assemblies Airfoils Honeycomb
Manufactured & Coated Components
Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities
and press sub- assemblies
sub- assemblies
honeycomb
honeycomb and sub- assemblies (vacuum furnace)
treatment
inspection
Honeycomb
Inspection
casting segment
penetrant inspection (FPI)
honeycomb
honeycomb and sub- assemblies (vacuum furnace)
treatment
inspection
Honeycomb
Inspection
forged & Sheet Metal Ring
penetrant inspection
honeycomb
honeycomb and sub- assemblies (vacuum furnace)
treatment
inspection
Honeycomb
Inspection
Punch cooling holes
baffle Alkaline cleaning
faces by welding
inspection
press sub- assemblies
sub- assemblies
and sub- assemblies (vacuum furnace)
treatment
Sermetel or rubber coating
assembly
cleaning
inspection
top, bottom and turbulator holes
by high pressurized water cleaning
Ray inspection
airflow
axis EDM hole drilling)
inspection
(spot) welding
Rings
Braze Tape
inspection
milling / grinding casting segment
penetrant inspection (FPI)
segment with coatings
Inspection
NDT inspection methods: FPI, X-Ray, CMM, Projector, Gauging, Flow-test, Eddy Current DT inspection methods: in-house laboratory for micro samples
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Function Provides seal between the engine housing and the rotating blades and keeps compression
Aircraft Engine laser cut and press sub- assemblies spot-weld subassemblies braze honeycomb and sub-assy's (vacuum furnace) heat treatment (if required) leakage inspection EDM honeycomb final inspection
Value Added Processes
machine casting (segment)
FPI (if required) spot-weld honeycomb
Sheet Metal Casted / Forged
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Function
Cooling holes (transversal / longitudinal) prevent rotating airfoils from deformation from the intense heat of the engine hot section
Industrial Gas Turbine
Value Added Processes
Inspect and prepare parts ECD top, bottom and turbulator holes Clean parts by high pressurized water cleaning Inspect airflow EDNC platform feed holes Alcaline clean Final inspect and prepare for shipment
Hole Drilling
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Inserts Channels the airflow into the compressor of an engine, maximizing its achievable pressure Value Added Processes
laser cut and press sub- assemblies spot-weld subassemblies braze vanes and subassemblies (vacuum furnace) heat treat (if required) apply Sermetel and or rubber coating machine assembly (milling, drilling, turning and grinding) alcaline cleaning final inspect and prepare for shipment
Compressor Vane Assemblies
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Function Sheet metal inserts providing accurate impingement cooling on the inside of the hollow airfoils
Vane
Value Added Processes
Laser cut insert envelope and cooling holes Press insert to required dimensions and shape Alcaline cleaning Join insert faces by TIG welding Final inspect and prepare for shipment
Vane Inserts
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Function Lines the inside of air seals and ring segments in
seal airflow against the rotating blades Value Added Processes
Crimping & welding Cutting Scarf Joining Rings EDM-ing Final inspect and prepare for shipment
Honeycomb
Page 15 Pre-rolling Braze Tape
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Certificate Date Earned Description
2002 Widely adopted quality management system for the aerospace industry 2002 Focus on monitoring and
and activities 2008 International specification for an environmental management system 2009 Protecting safety, health and welfare of people engaged
NADCAP PRI
2000 Special process certifications for: ◼Heat treatment ◼Welding ◼Non destructive testing ◼Non conventional machining
Customer-Specific Quality Certificates General Quality Certificates Customer Certificate Date Earned Aero / IGT
ASQR 01 1988 Aero SABRe Manual 1984 Aero SPOC Manual 2002 Aero MTN 94111 2003 Aero S-1000 2003 Aero GRP-0087 1991 Aero Aero DFQ 01 2004 Aero AJT-02290 2006 Aero RCS-20/20 2007 Aero P28A-AL-0002 2000 IGT 22T7352 1994 IGT 521 101 1996 IGT VDQP 2002 IGT
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