,3 Oerlikon Surface Solutions ,6 Oerlikon Eldim Company presentation Version July 2018 ,5 9 Content is confidential and proprietary to Oerlikon. Information shall not be reproduced or disclosed to third parties without the written consent of Oerlikon. ,7 ,0 ,6 ,1
Oerlikon at a glance ,3 ,6 ,5 9 ,7 ,0 ,6 Page 2 MORE…? https://www.oerlikon.com/en/investor-relations/factsheet/ ,1
Key figures per segment ,3 ,6 ,5 9 ,7 ,0 ,6 Page 3 MORE…? https://www.oerlikon.com/en/company/company-profile ,1
Oerlikon Surface Solutions ,3 ,6 ,5 9 ,7 Surface Solutions Segment Eldim NL in Lomm (NL) Eldim HU in Debrecen (HU) Neomet in Marple (UK) ,0 ,6 Page 4 ,1
With our products and services we enable ,3 our customers to achieve better results ,6 Coating Coating Coating AU/AE/Turbine Customer Materials Equipment Services Components Support ▪ Spray powders ▪ Equipment, ▪ Thermal spray ▪ Co-development ▪ Technical ,5 integrated coating with OEM's support ▪ Spray wires systems and 9 ▪ Physical vapor ▪ Part ▪ Calibration ▪ Braze, weld spare parts deposition manufacturing ▪ Equipment overlay, laser ▪ Thermal coating ▪ Conventional cladding and maintenance spraying ▪ Nitriding and plasma and non- ▪ Training ▪ Physical vapor transferred arc heat treatment conventional ,7 ▪ Research and materials deposition machining ▪ DLC coatings development ▪ Matrix materials ▪ Plasma nitriding ▪ Laser cladding ▪ Laser cladding ▪ Pre- and post- coating treatment ,0 ,6 Page 5 ,1
Leading Turbine Components Manufacturer ,3 Products, Markets and Major Programs ,6 Company overview ▪ 1 stop shop for your hot Manufactured Seals Airfoils and Coated Inserts Honeycomb and cold section turbine Components engine components Product Categories ▪ Production Cell concepts servicing high level of % of 2017 sales: 66% 16% 5% 1% 12% delivery performance Civil Aero large ▪ Automation in place to 75% client ,5 maximize efficiency base 9 ▪ Cross functional work Military Aero approach with customers for New Parts 5% Introduction ,7 ▪ Established 1970 IGT large 20% client base ,0 ,6 Page 6 ,1
The Oerlikon Eldim group has 3 locations: ,3 Netherlands + Hungary + United Kingdom ,6 Oerlikon Eldim (NL) B.V. Oerlikon Eldim (HU) Kft. Oerlikon Neomet Ltd. 12,310 m 2 4,200 m 2 1,400 m 2 Floor Space ,5 Employees 295 160 43 9 Shifts 2-5 shifts 2 shifts 2 shifts 5-7 days per week 5 days per week 5 days per week Fabricated sheet metal, Fabricated sheet metal conventional and non- ,7 seals, shrouds, inserts/ Honeycomb, braze Products conventional machined, baffles, non-conventional materials seals, shrouds, airfoils, machining, hole drilling hole drilling Oerlikon Eldim operates out of three state-of-the-art manufacturing facilities ,0 ,6 Page 7 ,1
Cell concept (1/2) ,3 Strategic program ,6 ,5 9 < 2009 2009 - 2014 2015 - 2019 Process Orientation Cell Manufacturing Automated Cell ,7 ,0 ,6 Page 8 ,1
Cell concept (2/2) ,3 Strategic program ,6 Visuals of automated cell concept ,5 9 ,7 Machined segments Machined rings ,0 ,6 Page 9 ,1
Product-portfolio Oerlikon Eldim ,3 Sheet metal Cast Seals Ring Seals Baffles Compressor Airfoils Honeycomb Manufactured & Coated Seals Vane ,6 Components Assemblies Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities • • • • • • • • Laser cut Machine Machine Laser cutting Laser cut & STEM / ECD Crimping & Turning / • and press casting forged & EDM & press sub- top, bottom (spot) milling / sub- segment Sheet Metal Punch assemblies and turbulator welding grinding • • • assemblies Fluor Ring cooling holes Spot-weld holes Cutting casting • • • • • Spot-weld penetrant Fluor Envelope sub- Clean parts Scarf Joining segment • sub- inspection penetrant baffle Alkaline assemblies by high Rings Fluor ,5 • • assemblies ( FPI ) inspection cleaning Braze vanes pressurized Pre-rolling penetrant • • • • Spot-weld Spot-weld Spot-weld Join baffle and sub- water Braze Tape inspection 9 • honeycomb honeycomb honeycomb faces by assemblies cleaning (Wire) EDM ( FPI ) • • • • • • Braze Braze Braze welding (vacuum (Digital) X- Final Provide cast • honeycomb honeycomb honeycomb Final furnace) Ray inspection segment with • and sub- and sub- and sub- inspection Heat inspection coatings • • assemblies assemblies assemblies treatment Inspect EDM • • (vacuum (vacuum (vacuum Apply airflow Final • furnace) furnace) furnace) Sermetel or EDNC (Mutli- Inspection • • • Heat Heat Heat rubber axis EDM ,7 treatment treatment treatment coating hole drilling) • • • • • Leakage Leakage Leakage Machine Wire EDM • inspection inspection inspection assembly Alkaline clean • • • • • EDM EDM Wire EDM Alkaline Final • Honeycomb Honeycomb EDM cleaning inspection • • • Final Final Honeycomb Final • Inspection Inspection Final inspection Inspection NDT inspection methods: FPI, X-Ray, CMM, Projector, Gauging, Flow-test, Eddy Current ,0 DT inspection methods: in-house laboratory for micro samples ,6 Page 10 ,1
Air Seals – all manufacturing capabilities ,3 under one roof ,6 Function Provides seal between the engine housing and the rotating blades and keeps compression ,5 Aircraft 9 Engine Value Added Processes Sheet Metal laser cut spot-weld and press sub- ,7 subassemblies assemblies braze honeycomb leakage EDM spot-weld heat treatment and sub-assy's final inspection Casted / Forged (if required) inspection honeycomb honeycomb (vacuum furnace) machine FPI casting (segment) (if required) or forging (ring) ,0 ,6 Page 11 ,1
Airfoils - Leading Hole-Drilling Technologies ,3 ,6 Function Cooling holes (transversal / longitudinal) prevent rotating airfoils from deformation from the intense heat of the engine hot section ,5 9 Industrial Gas Turbine Value Added Processes Hole Drilling ,7 ECD top, bottom Clean parts by Final inspect and Inspect and EDNC platform and turbulator high pressurized Inspect airflow Alcaline clean prepare for prepare parts feed holes holes water cleaning shipment ,0 ,6 Page 12 ,1
Compressor Vane Assemblies ,3 As a Ring or Segmented ,6 Inserts Channels the airflow into the compressor of an engine, maximizing its achievable pressure ,5 Aircraft 9 Engine Value Added Processes Compressor Vane Assemblies ,7 machine laser cut and braze vanes and apply Sermetel final inspect and spot-weld heat treat assembly (milling, press sub- subassemblies and or rubber alcaline cleaning prepare for subassemblies (if required) drilling, turning assemblies (vacuum furnace) coating shipment and grinding) ,0 ,6 Page 13 ,1
Baffles & Inserts ,3 High Quality, Low-Cost Manufacturing ,6 Function Sheet metal inserts providing accurate impingement cooling on the inside of the hollow airfoils ,5 Vane 9 Value Added Processes ,7 Vane Inserts Press insert to Laser cut insert Final inspect and required Join insert faces envelope and Alcaline cleaning prepare for dimensions and by TIG welding cooling holes shipment shape ,0 ,6 Page 14 ,1
Honeycomb manufacturing capabilities ,3 ,6 Function Lines the inside of air seals and ring segments in order to provide a porous, heat resistant surface to seal airflow against the rotating blades ,5 9 Value Added Processes ,7 Honeycomb Final inspect and Crimping & Scarf Joining Pre-rolling Braze Cutting EDM-ing prepare for welding Rings Tape shipment ,0 ,6 Page 15 ,1
Certifications ,3 Customer-Specific Quality Certificates General Quality Certificates ,6 Customer Certificate Date Earned Aero / IGT Date Description Certificate Earned ASQR 01 1988 Aero Widely adopted quality SABRe Manual 1984 Aero 2002 management system for the aerospace industry SPOC Manual 2002 Aero MTN 94111 2003 Aero Focus on monitoring and 2002 optimizing of a company's tasks S-1000 2003 Aero and activities GRP-0087 1991 Aero ,5 International specification for an 2008 environmental management Aero DFQ 01 2004 Aero 9 system AJT-02290 2006 Aero RCS-20/20 2007 Aero Protecting safety, health and 2009 welfare of people engaged P28A-AL-0002 2000 IGT ,7 Special process certifications for: 22T7352 1994 IGT ◼ Heat treatment NADCAP ◼ Welding 2000 521 101 1996 IGT PRI ◼ Non destructive testing ◼ Non conventional machining VDQP 2002 IGT Critical customer and industry certifications achieved over decades ,0 ,6 Page 16 ,1
,3 Thank you. ,6 ,5 9 ,7 ,0 ,6 Page 17 ,1
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