S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 1
Mechanics of heterogeneous media Method of inclusions and its applications for random fibre composites
Stepan V. Lomov
Mechanics of heterogeneous media Method of inclusions and its - - PowerPoint PPT Presentation
Mechanics of heterogeneous media Method of inclusions and its applications for random fibre composites Stepan V. Lomov S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 1 F rom E shelbyprinciple to equivalent stiffness
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 1
Stepan V. Lomov
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 2
F rom E shelbyprinciple to equivalent stiffness of an inclusion assembly…
D
D
ij
ijkl
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 3
eff ijkl
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 4
eff ijkl
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 5
1. The heterogeneous medium should constitute a homogeneous matrix with a second (discontinuous) phase, or more phases of reinforcement embedded in it 2. Build a geometrical model of the RVE of the reinforcement 3. Subdivide the reinforcement into elements, which somehow could be represented as ellipsoids. 4. Consider the assembly of the ellipsoidal inclusions in the matrix 5. Using properties of the reinforcement, assign stiffness tensors to the inclusions (micro-homogenisation may be performed on this step) 6. Apply the inclusion theory to calculate the equivalent stiffness of the RVE
eff ijkl
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 6
Method of inclusions
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 7
ij ijkl
m ijkl
m ijkl
for the elasic problem
in an anisotropic matrix with the strain at infinity is given by
ijkl ijkl
ij ij ij ij m ij
C C
: ; : where and are Eshelby tensors and 1 2
ijkl ijkl
ij ijkl kl ij ijkl kl ijkl ijkl m kl klmn mn kl klmn mn kl m m ij kl
S const D S D C S C S C
x x C S I C S C C x
, , ,
1 2
m mn mn ik lj jk li m klmn mn ik lj jk li
G G d C G G d
x x x x x x x x x x
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 8
,
Consider disturbance field produced by inclusion (or by the source domain ): 1 , 2 The disturbance in induced by the inclusion : 1
m ij klmn mn ik lj jk li ij
C G G d V
x x x x x average
, , ,
, 1 1 2
; 1 2 For : is Eshelby tensor
ij m klmn ik lj jk li mn ij ijkl kl m ijkl mnkl ik lj jk li ijkl
d C G G d d V S S C G G d d V S
✁x x x x x x x x x x x x x for an isolated inclusion. NOTE: From now on we consider strains in inclusions and the matrix. averaged
ij ijkl
m ijkl
m ijkl
ij
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 9
1 1,
Summing up disturbance strains for all the inclusions, 1 1 ,
, 1... (1) Stresses i
M M ij ij ij ij M
d d V V M
✂ ✂x x x S S
n the inclusions , 1... (2) Total disturbance strains =0 (3) where is the disturbance strai
m M m m m
M c c
C average
1 1 1
n in the matrix: 1 , are the volume fractions of the matrix and the inclusions: = , 1... ; 1 ; 1
M
m ij ij M V m M M m m
d V V c c V V c M c c c V V
✂ ✂x
ij ijkl
m ijkl
m ijkl
ij
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 10
ij ijkl
m ijkl
m ijkl
ij
, 1...
M
M
S The second term is called image strain and accounts for the additional (in comparison with the isolated inclusion case) strain, that the inclusion receives due to interaction with other inclusions. Mean field assumption Image strain could be approximated by its mean value which is the same everywhere – in all the inclusions and in the matrix
1
(4)
M im m im im m m
S S S S S
Pedersen, O.B. Thermoelasticity and plasticity of composites - I. Mean field theory Acta Metallurgica Materials 31(11): 1983 1795-1808.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 11
Strain concentration tensors relate full strains in the inclusions with the applied strain: (*) Dilute strain concentration tensors relate full strains in the inclusion
m
A A
1 1 1 1 1
s with the matrix strain (**) (5) Proof: (3) =0 1 (*),(**)
m m M m m m M m m M M m m m m m m
c c c c c c c c c
A A I A A A
1 1 1
,
M M m m m m m m
c c c QED
A A I A
m m
m
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 12
1 1 1 1 1
; ; (*) (3) (*)
eff M m m m m m M eff m m m M m m M M m m m M m m ef
c c c c c c c c c c c c
C x x C x A x C A C A A C C A C A A A A I A I A A I C
1 1
(6)
M M f m M eff m m
c c c
I A C A C C C C A
ijkl
m ijkl
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 13
Mori, T. and K. Tanaka Average stress in matrix and average elastic energy of materials with misfitting inclusions Acta Metall.Mater. 21, 1973 571-574
Consider average strains in the inclusions and the matrix and adopt mean field assumption.
ijkl
m ijkl
1 1
Then the concentration tensors matrix inclusion are calculated as (7) and the composite stiffness is calculated with (6): where (5):
m m m M eff m m m m
c c c
I S C C C C C C C A A A I
1 1 M m
Equation (7) is derived from the Eshelby transformation principle and mean field assumption, using (2) and (4).
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 14
Calculation of the effective stiffness of composite with inclusions:
for the individual inclusions, using formulae for exterior points of the ellipsoids (lecture on E M
shelby theory). is defined by the matrix properties. Tensor is expressed in coordinate system , aligned with the axes of the inclusion .
in the global coordinat CS
S S
1 1 1 1
e system .
,
glob M m m m m m m M eff m m
CS c c where c
A I A A I S C C C C C C C A
ijkl
C
m ijkl
C
x y z
☎ ☎ ☎ ☎CS xyz
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 15
1. Interactions between the inclusions are taken into account in the simplified manner: mean field assumption. Each inclusion feels the presence of other inclusions indirectly through the total strain of the matrix. 2. Eshelby tensors used are those for eigenstrains inside the inclusions, and depend on the properties of the matrix, NOT the inclusions. 3. For isolated inclusion the strain inside it is constant. It is no more true for the assembly of inclusions (see the slide on Eshelby transformation principle). The strains inside the inclusions are averaged in Mori-Tanaka theory. 4. The strain in the matrix is also averaged. 5. The composite stiffness, calculated using the mean field assumption, depends for the given matrix/inclusions material combination on the volume fraction, shape and orientation of inclusions ONLY. 6. The composite stiffness DOES NOT depend on the size of the inclusions, nor
7. Practically, Mori-Tanaka method gives fairly good predictions of the composite
inconsistencies for certain non-trivial orientation distributions of non-isotropic inclusions (see, for example, “Papers for review”, Freour et al).
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 16
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 17
volume
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 18
1
Calculation of average strains and stresses in the inclusions and the matrix: 1 ; , where ;
M m m m m m m m
c c
A A I A C C
ijkl
C
m ijkl
C
x y z
✆ ✆ ✆ ✆CS xyz
1. These are average stresses and strains. 2. Staying inside Eshelby approach and the mean field assumption, it is possible also to evaluate interface stresses between the inclusions and the matrix.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 19
Still using mean field approximation, replace the matrix with a medium having properties equal to those of the composite itself. This means that the Eshelby tensors represent the constraining effect of the composite as the whole rather then the matrix
ijkl
C
eff ijkl
x y z
✆ ✆ ✆ ✆CS xyz
for the individual inclusions. These tensors depend on !
eff eff m eff
C C C S C A
1 1 1 1
,
. If not converged, go to step
M eff eff m m m m M eff eff eff eff
c c where c
I A A I S C C C C C C C A C 2.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 20
Isotropic material with shear module and Poisson coefficient 1/5.
2222 3333 1122 2233 1133 2233 2211 3311 1212 1221 2112 2323 3223 2332 3131 1331 3113
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 21
1 1 1 1 1 1 1 1
=
pore pore m pore m m pore pore pore m m pore m m pore m pore m
c c c c c c c
A I S C C C I S A A I A I S I I S I S I I S
1 eff m pore m pore m pore pore pore m m pore m m m m
c c c c c c c
C C C A C I A C I S I I S C I S I S
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 22
1111 1111 1111 1111 1111 1212 1212 1212 1221 2112 1212 1212 1212 1221 2112
1 1/ 2 2 2 1 / 2
eff m m eff ijpq pqkl m pqkl m ijpq pqkl pqkl eff eff m m eff eff eff m m m eff eff m m
c c C I c S c C I S C c C S c C C S C c C S c C S c C C S C S c c
I S C I S
2 2 2 1 1 1 1/ 4 1/ 4 1 / 4 / 4 2 1
pore m m pore pore eff m m m m m pore
c c c c c c c c c c c
1122 1133 1212 1221
7 5 1 15 1 2 5 1 15 1 4 5 1 15 1 4 S S S S S
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 23
Orientation distribution of a random assembly of particles
Advani, S.G. and C.L.I. Tucker 1987 The use of tensors to describe and predict fibre orientation in short fibre composites Journal of Reology 31(8) 751-784.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 24
Consider an RVE of material containing randomly oriented
be characterised by orientation of one axis, i.e., by a unit vector p of this axis. Examples:
The orientation of the particles is stochastic and is described by the orientation distribution function (ODF).
random assembly as a whole. A particular RVE (which contains a limited number of particles) constitutes a random realisation of the assembly. The size of the realisation (number of particles in RVE) is a subject of an arbitrary choice. particle = fibre
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 25
dp d d
2 3 2 2
1 sin cos sin sin cos 0, , 0,2 ( ) , sin sin 4 p p p f d d f d d d d
p p p
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 26
, : / 2 / 2 cos / 2 cos cos / 2 , sin Symmetry:
, , Normalisation: 2 1 , sin d d P d d d d P d d d
p p p p
2
1
d d
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 27
All the fibres are oriented in one direction
1 2
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 28
Almost planar distribution
2 cos 2 3
1 2
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 29
1. ODF is a complete, unambiguous description of the fibre orientation 2. Definition of an ODF from experimental data requires certain approximation of the function. It is easy in case of an assumed distribution: uniform, normal… 3. The real distributions are often not uniform and not normal. For example, in Sheet Moulding Composites a sheet with initially uniformly distributed fibres is subject to flow, which distorts this distribution locally 4. It is desirable to have more concise characterisation of the orientation distribution 5. We will use ODF as a static characteristic of the (local) fibre orientation. ODF can be also used dynamically, to simulate changing fibre orientation during flow of the material (see Advani & Tucker).
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 30
http://www.moldflow.com/
Injection moulded part, glass/PP primary fibre
code
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 31
Consider diadic products of the orientation vector , weighted by the distribution function and averaged: Symmetries and normalisation: ; ...
ij i j ijkl i j k l ij ji ijkl jikl i
a p p d a p p p p d a a a a a
p p pp p p pppp
Tensors of the 4th order provide full information of the tensors of 2nd order: Note: it is possible also define planar orientation tensors, see Advani & Tucker.
i ij ijkk
a a
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 32
All the fibres are oriented in x direction
Planar orientation in the given direction
2
Uniform ODF in 3D space
Uniform ODF on 2D plane
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 33
Onat, E. T., and Leckie, F. A. (1988) Representation of mechanical behavior in the presence of changing internal structures, J. Appl. Mech., 55, 1-10
expressed as tensors of increasing order: 1 3 1 7 1 35 ... E
ij i j ij ijkl i j k l ij k l ik j l il k j jk i l jl i k kl i j ij kl ik jl il jk
f p p f p p p p p p p p p p p p p p p p
p xpansion of an arbitrary function ...
ij ij ijkl ijkl
F f f
p p
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 34
1 3 1 7 1 35 ... Expansion of the ODF 1 15 315 ... 4 8 32
ij ij ij ijkl ijkl ij kl ik jl il kj jk il jl ik kl ij ij kl ik jl il jk ij ij ijkl ijkl
b a b a a a a a a a b f b f
p p
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 35
Consider, as an ultimate example, : fibres parallel to -axis, and second-order orientation tensors: 1 2 / 3 0 ; 1/ 3 1/ 3 7 5 , sin cos 12 2 x sym sym
2
concentrated distribution a b
1/ 3 1/ 3 ; 1/ 3 1 , 4 sym sym
2
Uniform distribution a b
0.2 0.4 0.6 0.8
30 60 90 fi, ° psi
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 36
[Advani & Tucker] almost uniform distribution concentrated distribution
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 37
Consider a tensor property ( ), assosiated with a unidirectional microstructure, aligned in the direction of . is trasvesely isotropic, with the axis of symmetry . The orientat Orientation averaging T p p T p ion average of in an assembly with an arbitrary ODF ( ) is ( ) ( ) ’ stiffness matrix thermal conductivity ... d
p T T p p p Examples of T s
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 38
1 2 1 2 1 2
Transversly isotropic tensor of second order: Orientation average: Transversly isotropic tensor of fouth order, having the symmetry of a stiffness tensor (
ij i j ij ij i j ij ij ij ij
T A p p A T A p p A Aa A T
2 3 4 5 1 2 3 4 5
= = = ):
kl jikl ijlk klij ijkl i j k l i j kl k l ij i k jl i l jk j l il j k il ij kl ik jl il jk ijkl ijkl ij kl kl ij ik jl il jk jl il jk il ij kl ik jl il
T T T T B p p p p B p p p p B p p p p p p p p B B T B a B a a B a a a a B B
jk
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 39
1. The theorem on the exact prediction of the stiffness by the 4th order orientation tensor is valid only for the orientation averaging algorithm, which per se is not
Tanaka, the conclusion does not hold rigorously. However, in heuristic sense it is still likely, that the 4th order orientation tensor leads to a good approximation
2. When an orientation tensor is calculated for an assembly with a certain ODF, and then the ODF is reconstructed using the orientation tensor, some information (higher “harmonics”) is lost, and the ODF is changed. 3. The possible error in predictions of stiffness, based on orientation tensors, could be understood from the following: ODF, reconstructed from the
equal real ODFs. For example, -distribution and a bell-shaped distribution with standard deviation of about 30°have the same 2nd order orientation tensor.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 40
1° ODF , : / 2 / 2 , sin / 2 / 2 2 Length distribution : / 2 / 2 3 Volume fraction 4 Fibre diamet
L L
d d P d d d d l P l dl l l dl l dl Vf
er (cylindrical fibres) How to generate an istance of RVE of the assembly, containing N fibres? d
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 41
2 1/3
mean L fibres mean fibres RVE RVE
1 1
100 fibre centres (shown as small cylinders), Vf=10%
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 42
x
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 43
max max
The same algorithm may be used for a vector of the random variables R N G R N G
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 44
given ODF , . Use and cos as independent random variables. 2 For each fibre assign the length using the rejection
length distribution function ( ). Note: some fibres may protrude from the RVE volume (centre is inside)
L l
l/d is uniformly distributed in (1,10) Random orientation distribution Vf=10%
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 45
1. Orientation distribution of slender fibres or anisotropic grains is the major structural parameter of random heterogeneous materials. 2. ODF is a complete, unambiguous description of the fibre orientation. 3. Orientation tensors provide concise, albeit approximate (especially 2nd order tensors), characterisation of orientation distribution. 4. Theoretically, the 4th order orientation tensors are sufficient if orientation averaging method is employed for prediction of the material stiffness. This becomes an heuristic evaluation for more complex homogenisation methods. 5. When ODF of fibres is given, together with fibre volume fraction and length value or distribution, it is easy to generate a random instance of RVE.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 46
Application: random fibre reinforced composites
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 47
Input data
(anisotropic) fibres
coefficient of the isotropic matrix Elastic matrix: calculate homogenised stiffness matrix of the composite Non-linear matrix: calculate tensile diagram of the composite
5% 4 3 1 2
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 48
1. Fibres are elastic, but may be anisotropic (carbon; homogenised fibre bundles). 2. Matrix may be non-elastic, characterised by tensile diagram 3. Mori – Tanaka scheme is used for homogenisation, hence mean field assumption. 4. Fibres are straight, approximated by slender ellipsoids. Typical fibre length (glass) from 0.5 to 10 mm, fibre diameter ca 0.01 mm, elongation from 50 to 1000. 5. The bonding fibre-matrix is perfect. Possible extension of the method to calculation of the debonding.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 49
Monte Carlo and averaging
Generate random realisation of RVE Fibre length distribution Fibre orientation distribution Mori – Tanaka homogenisation Fibre stiffness Matrix stiffness Shape and
the individual fibres in RVE Fibre volume fraction Homogenised stiffness Algorithm for non-elastic matrix: see test problem #3 in the section 2
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 50
Jao Jules, E., S.V. Lomov, I. Verpoest, P. Naughton, A.W. Beekman and R. Van Daele Prediction of non- linear behaviour of discontinuous long glass fibres polypropylene composites in Proceedings of the 15th International Conference on Composite Materials (ICCM-15): 2005 Durban CD edition.
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 51
fibre debonding
S.V. Lomov - Mechanics of heterogeneous media - 3. Method of inclusions 52
1. Method of inclusions is effectively used for calculation of elastic stiffness and non-linear deformation diagrams of random fibre reinforced composites 2. The micromechanical calculations using the method of inclusions are build in the multi-level simulations, combining flow simulation, micromechanics and macro structural analysis