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MALAYSIA-EGYPT OIL PALM INDUSTRY & SHARING OF TECHNOLOGIES Hisham Hussain Regional Manager of MPOB Africa Joint In-House Seminar MPOB - NRC National Research Center 11 March 2019 PRESENTATION OUTLINE 1. INTRODUCTION TO MPOB 2.


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MALAYSIA-EGYPT OIL PALM INDUSTRY & SHARING OF TECHNOLOGIES

Hisham Hussain Regional Manager of MPOB Africa

Joint In-House Seminar MPOB - NRC National Research Center 11 March 2019

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4. MALAYSIAN OIL PALM INDUSTRY PERFORMANCE 2018 6. TAKE HOME MESSAGE & CONCLUSION 3. ENSURING QUALITY FOR MALAYSIAN PALM PRODUCTS 1. INTRODUCTION TO MPOB

PRESENTATION OUTLINE

5. SHARING OF TECHNOLOGIES 2. MALAYSIAN OIL PALM INDUSTRY

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INTRODUCTION TO MALAYSIAN PALM OIL BOARD (MPOB)

1

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Establishment of MPOB

..…taking over the functions of Palm Oil Research Institute of Malaysia (PORIM) and Palm Oil Registration and Licensing Authority (PORLA)

Malaysian Palm Oil Board (MPOB) was established by an Act of Parliament (Act 582), effective 1 May 2000

  • Estd. 1979

Function: Research & Development

Malaysian Palm Oil Board (MPOB) is a government agency under the Ministry of Primary Industries, Malaysia

  • Estd. 1977

Function: Licensing & Enforcement

2000

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OIL PALM INDUSTRY TRANSFORMATION Vision Mission Vision

To become a Nobel Laureate- producing research and development institution, providing leadership and impetus for the development of a highly diversified, value-added, globally competitive and sustainable

  • il palm industry.

Mission

To enhance the well-being of the Malaysian oil palm industry through excellent research & development and services.

2050

High Income Sustainable Development Value Addition R&D 3-Pronged Strategies

Vision, Mission & Strategies of MPOB

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SLIDE 6

Functions of MPOB

  • Research & Development
  • Plantation, Biotechnology, Milling & Processing,

Oleochemicals, Food & Nutrition, Techno-economics

  • Services
  • Licensing & Enforcement, Extension, Transfer of Technology &

Commercialization, Training & Consultancy, Resource & Information hub

R&D&C

Research & Development & Commercialization

30%

Commercialization Rate

676

Total Technologies Developed Local Abroad

* Malaysian National average, 3-5%

2018: 25 TOT (Transfer of Technology) 5 TOS (Transfer of Services)

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SLIDE 7

MPOB Regional offices worldwide

6 Regional

Offices

  • Brussels
  • Cairo
  • Karachi
  • PORTSIM China
  • Tehran
  • Washington DC

PORTSIM China MPOB Karachi

MPOB Cairo

MPOB Washington DC MPOB Brussels MPOB Head Office MPOB Tehran

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SLIDE 8

Malaysian oil palm industry

2

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Oil palm at a glance

Palm Oil Palm Kernel Oil

Oil #1 Oil #2

Oil palm FRUITS produce two types of oil

Oil Palm Tree

(Elaeis guineensis) Fresh Fruit Bunch (FFB) Oil Palm Fruits from Kernel

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Fresh Fruit Bunch (FFB) Crude Palm Oil (CPO)

4 t/ha/yr

Oil Palm Fruits

Kernel

Palm Kernel Oil (PKO)

0.5 t/ha/yr

Palm Kernel Cake (PKC)

0.5 t/ha/yr

Mesocarp

Average Oil Palm Yields

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Oil palm – the most productive oil crop

Average Oil Yield (t/ha/year) Harvested Area (mil ha) vs. Production (mil tonnes), 2016

Oil 1 hectare

produces X tonnes oil

1 tonne oil

needs Y ha land

CPO 4.0 0.25 SBO 0.4 2.50 SFO 0.6 1.67 RSO 0.8 1.25

Oil Palm SUSTAINABILITY 18.2 mil ha of land produces 64.67 mil tonnes of palm oil* * Including palm kernel oil 119.54 mil ha of land produces 51.5 mil tonnes of soybean oil

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Degumming Bleaching Deacidification and deodorization

Physical Refining process

RBD Palm Oil Crude Palm Oil

180°C – 260°C under vacuum

Filtration

Bleached Palm Oil 80°C – 90°C 90°C – 120°C

Fractionation process

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13

Vitamin E (Tocotrienols & Tocopherols) Carotene from Red Palm Oil Other Phytonutrients: Squalene Lecithin Coenzyme Q10 Phytosterol

Source: Choo et al., 2008

OIL PALM FRUITS

Palm Phytonutrients

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Ensuring Quality of Malaysian Palm Products

3

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STRATEGIES AND POLICIES TO ASSURE SAFETY AND QUALITY

STRATEGIES TO ASSURE PALM OIL QUALITY

STRATEGIES TO ASSURE SAFETY AND QUALITY

Strategy 1 Strengthening regulatory framework towards quality assurance through MPOB Act 1998 Strategy 2 Enhancing R&D in nutritional, quality applications and analytical methods Strategy 3 Aligning legislations and standard to meet the international requirements

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Sectors in Palm Oil Industry

LICENSING & ENFORCEMENT

Assist in the development & coordination of

  • bjectives and

policies Healthy Growth Global Competition Quality Assurance Reduce Social Cost Generate Economic Wealth NATIONAL OBJECTIVES

Subsidiary Legislation Guidelines

Legislative Framework of the Malaysian Oil Palm Industry

1 2 3 4 5 6

MPOB (Licensing) Regulations 2005

Products Standards Specifications

Act 582

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A HIGHLY REGULATED INDUSTRY

➢Land Matters

  • National Land Code 1965
  • Land Acquisition Act 1960

➢Environmental Matters

  • Environmental Land

Conservation Act 1960 (revised 1989)

  • Quality Act 1974

(Environmental Quality) (Prescribed Premises) (Crude Palm Oil) Regulation 1977

  • Environmental Quality (Clean

Air) Regulation 1978

  • Environmental Quality

(Prescribed Activities) (Environmental Impact Assessment) Order 1987

Examples

➢Labour and Employees Matters

  • Labour Law
  • Workers’ Minimum Standard of Housing & Amenities Act

1990

  • Occupational Safety & Health Act 1977
  • Factories & Machinery (Noise Exposure) Regulations

1989

  • Passport Act 1966
  • Education Act 1996

➢Pesticide Use

  • Pesticides Act 1974 (Pesticides Registration) Rules 1988
  • Pesticides (Licensing for sale & storage) Rules 1988
  • Pesticides (Labeling) Regulations 1984

➢Wildlife Matters

  • Wildlife Conservation Act 2008 [Act 716]

➢Biodiversity

  • National Biodiversity Policy 2016-2025

>60

Laws & Regulations

MPOB licenses all critical activities of the Malaysian Oil Palm Sector and enforces its

  • rderly conduct
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  • A National standard on sustainability

– Applicable to all categories of oil palm industry covering small, medium and large plantations

  • A standard that:

– Complies with Malaysian laws – Ratified with international agreements/ conventions to ensure that all oil palm premises in Malaysia are certified sustainable

  • A Standard that is based on the 3 pillars of sustainability:

– People, Planet, Profit.

What is MSPO?

Source: Malaysian Palm Oil Certification Council (MPOCC)

Malaysian Sustainable Palm Oil (MSPO)

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Structured Sustainability Practices

1980s ~ Quality Certification

2000s ~ Codes of Practice – Quality, food safety & sustainability

2005 RSPO – business standards ~ Voluntary implementation 2013 MSPO – Malaysian Standard, MS2530:201 3 2015 ~ Voluntary implementati

  • n of MSPO

2018-19 ~ Mandatory preparation of MSPO

  • Oil palm industry has always been adhering to requirements of importing countries
  • Continuous improvements through structured sustainability practices
  • Implementing 3P sustainability principles of People, Planet, Profit

7 Principles 23 Criteria 35 Indicators

Malaysian Sustainable Palm Oil

1 January 2020

Mandatory Implementation

  • f MSPO
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MSPO Timeline

20

Announcement

  • n Mandatory

Certification

2017

Development of MSPO Standards

2011

Voluntary certification begins

2015

Launching of Malaysian Standard MSPO MS2530

2013

Mandatory Implementation Incentives to companies and smallholders

2018- 19 Malaysian Sustainable Palm Oil (MSPO)

Recognition Sourcing Code for Palm Oil

2018 1 Jan 2020

Malaysian Sustainable Palm Oil (MSPO)

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Malaysian Oil Palm Industry Performance

4

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Oil Palm Planted Area by Region, 2018

MA MALA LAYSIA SIA

Total: 5.85 Mn Ha

Matured: 5.19 Mn Ha Immature: 0.66 Mn Ha

Total: 2.73 Mn Ha Matured: 2.41 Mn Ha Immature: 0.32 Mn Ha

PENINSULAR MALAYSIA

Total: 1.55 Mn Ha Matured: 1.38 Mn Ha Immature: 0.17 Mn Ha

SABAH

Total: 1.57 Mn Ha Matured: 1.40 Mn Ha Immature: 0.17 Mn Ha

SARAWAK

22

December 2018

Peninsular Malaysia Sabah Sarawak

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Export Volume of Oil Palm Products, 2018 Vs 2017

2 4 6 8 10 12 14 16 18

Palm Oil PK Oil PK Cake Oleo Biodiesel FP Others

Mn T 2018 2017

Product 2018 (Mn T) 2017 (Mn T) Palm Oil 16.49 16.56 Palm Kernel Oil 0.92 0.97 Palm Kernel Cake 2.29 2.21 Oleochemicals 3.05 2.77 Biodiesel 0.51 0.24 Finished Products* 0.61 0.41 Others** 0.95 0.82 TOTAL 24.82 23.97

* Finished Products (FP) – Shortening, Veg. Fat, Veg. Ghee, Soap, etc. ** Others – Palm Kernel Shell, Oil Palm Fibre, Sludge/Residue Oil, etc.

23 2018 2017

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24

0.46 0.46 0.54 0.49 0.63 0.69 1.16 1.86 1.91 2.51

0.00 1.00 2.00 3.00

JAPAN VIETNAM IRAN USA TURKEY PHILIPPINES PAKISTAN CHINA E.U INDIA

Mn T

kushairi@mpob.gov.my

Malaysian palm oil major export destinations, 2018

TOP

10 10

Countries 10.72 Mn T (65%)

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Egypt: Import of palm products from Malaysian

Source: MPOB, 2018

Exports of Malaysian palm products had contributed RM521.38 million (USD129.22 million) in revenue to the Malaysia’s economy in 2018.

50 100 150 200 250 300 350 400 450 500 2013 2014 2015 2016 2017 2018

Thousands

Palm Oil Palm Kernel Oil Oleochemicals Finished Products

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PALM OIL: Sharing of Technologies 5

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Palm oil for food applications

Palm-based cheese Production of Trans free Palm-based shortening/margarine Production of palm- based mayonnaise Palm-based Ice-cream Bread using trans free palm-based margarine Top Olein: IV 72 as frying oil Santan Sawit Dry-mix ice cream powder Cendol using Santan Sawit

Palm Oil is Rich With Phytonutrients

Source of PRO-VITAMIN A and VITAMIN E

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28

Red Palm Oil for Shortening, margarine, butter oil substitute Carotino Olein, Superolein, Carofry, Carotino Oil, Natural Palm Carotenes and Tocotrienols Concentrates

Red Palm Oil for Cooking/Salad Oil

Red palm oil technology for consumer and industrial products

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Selected Human Studies of Long Term Intake of Palm Olein Carried Out Over the Last 20 Years (1992-2017)

REFERENCES: 1. Ng et al. 1992 Am J Coll Nutr 2. Truswell AS et al. 1992 Nutr. Res. 3. Choudhury et al. 1995 AJCN 4. Sundram et al. 1995 Nutr. Biochem. 5. Ghafoorunissa et al. 1995 Lipids 6. Zhang et al. 1997 Asia Pacific J Clin Nutr 7. Voon et al. 2011 AJCN 8. Lucci et al. 2016 Food Funct. 9. Sun et al. 2017 Asia Pacific J. Clin. Nutr.

Palm olein behaves more like a monounsaturated oil in its effects on cholesterol levels, although it contains saturated fatty acids

Palm Oil: The Healthy Choice

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Advantages of Palm Oil in Food

Source: MPOC

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Palm-based Oleochemical Technologies

Agrochemicals Industrial Chemicals Surfactants & Detergents Lubricants & Grease Pharmaceuticals Coatings Paints Lacquers Cosmetic & Personal Care Crayon Soap Candles & wax

Lubricant Cosmetic & Personal Care Household products Soap

Hair Care products with Vit. E

Candles

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OIL PALM BIOMASS

BOARD OF VARIOUS KINDS

  • MDF
  • Plywood
  • Moulded

particleboard

  • Sawn lumber

PROPERTIES OF OPT, OPF & EFB FIBRE BUNDLES

  • Fibre quality
  • Fibre morphology
  • Fibre properties
  • Usable

fibreractions

OTHER PRODUCT TYPES

  • Oil palm heart
  • Carbon

products

  • Carboxymethyl

cellulose

  • Fine chemicals

FIBRE REINFORCING COMPOSITES

  • Agrolumber
  • Plastic

composite

PAPER PULP & PAPER PRODUCTS

  • Chemical pulp
  • Semi-mechanical

pulp

  • Mechanical pulp
  • Moulded paper

products

  • Soilless planting

medium

Oil palm biomass technologies

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Oil palm biomass for Renewable Energy

Bio-Oils From Pyrolisis Process Palm Biomass Briquettes Palm Derived Bioethanol Syngas from palm biomass gasification process Palm-based animal feed

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➢ Palm-based Automotive components ➢ Cosmetics and Personal Care ➢ Vitamin E – palm Tocotrienols ➢ Red palm oil and Carotene ➢ Chocolate Spread ➢ Palm-based Santan ➢ Palm Oil-based Ice Cream ➢ Palm-based Shelf Stable Margarine Formulation

UPSTREAM DOWNSTREAM MIDSTREAM

 Total technologies (TOT) developed from 1986 to date (2018) : 678

technologies

 Total technologies commercialised = 198 technologies

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NO. Examples of technologies developed by MPOB 1 Santan Sawit PLUS 2 Structured Palm Mid Fraction as Hardstock for Cake Margarines 3 Structured Palm Mid Fraction as Hardstock for Cold Spreadable Table Margarines 4 Palm-based frozen cream puff 5 Palm Mid Fraction (PMF) Based Bakery Fats 6 Charcoal Production from Palm Kernel Shells Using Microwave Carbonization System 7 High-Density Palm Plywood 8 Improved Palm-Based Micro emulsions as All Purpose Liquid Cleaners

List of MPOB technology ready for commercialization

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36

MPOB Technical support services

MPOB provides the following technical services for both food and non-food manufacturing sectors:

  • Formulation development services for food

(e.g. margarine, chocolate, specialty fat etc.) and non-food (e.g. soap, facial cream, personal care products etc.).

  • Technical assistance in pilot plant

commissioning in factory using palm products.

  • Provide Hands-on technical training (e.g.

Margarine Course & Soap Processing Course).

  • Incubation Centre facilities.
  • Conduct technical in-house seminars.
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feeds the world!

As a sustainable crop, palm oil will play a critical role in helping to feed the world as it is…

Most Productive 10X more Productive than Soybean Efficient High Output to input Energy Ratio Versatile And Cost effective Used in 1000s

  • f Food

Products Worldwide Balanced & Nutritious Oil Contains Equal Portion of Saturated and Unsaturated Fatty Acids

TAKE HOME MESSAGE

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NATURE’S GIFT TO MALAYSIA, MALAYSIA’S GIFT TO THE WORLD!

Egypt has a great potential as important trading partners with Malaysia which will benefit both

  • nations. MPOB is ready to share
  • ur technologies relevant to

Morocco market. Malaysia emphasizes quality palm

  • il production and utilization

following international standards and specifications Palm oil is economically competitive because it has many uses for food and non-food, such as

  • leochemicals and renewable

energy Palm oil is a healthy oil which can contribute significantly to food security, safety and quality

CONCLUSIONS

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THANK THANK Y YOU OU

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Hisham Hussain Regional Manager of MPOB Africa Malaysian Palm Oil Board E-mail: hishamhussain@mpob.gov.my Website: www.mpob.gov.my Malaysian Palm Oil Board (MPOB) 6 Persiaran Institusi Bandar Baru Bangi 43000 Kajang Selangor MALAYSIA