M/ M/s. s. Shr hree ee As Asht htav avinayak inayak Gla lass - - PowerPoint PPT Presentation

“Green Supply Chain Journey” An And CS CSR Presen sentation tation M/ M/s.

• s. Shr

hree ee As Asht htav avinayak inayak Gla lass ss Pvt. . Lt Ltd.

• d. Kha

hand ndala ala

Mentor tor – Godrej rej Appliance iances s –Team am Shirwal rwal

 About Shree Ashtavinayak Glass  GAD Supplier Cluster Roadmap  Green – Initiatives  Green – Results  Way forward Index

Shree Ashtavinayak Glass Pvt Ltd located just 70 Km from Pune in Khandala is a green-field glass processing plant created as a joint venture between the Royal Glass House & Mariegold Group of Industries. It’s a culmination of long standing industrial experience of it’s partnering firms. It started it’s operation in 2009-10

About Shree Ashtavinayak Glass

About Shree Ashtavinayak Glass

 Godrej & Boyce Mfg. Co. Ltd. (Appliance Div.)  Tata Ficosa  Frankie Faber  Schindler  Tata Automotives Ltd

Our Valued Customers Product Range

 e Temp (Toughened Glass)  e Temp HS (Heat Strengthened for Reflective & Low e Glass)  Ceramic Fitted & Spandrel  e Therm (Insulated Glass)  Others (Clear / Tinted Float Glass, Mirror Glass, Patterned & Featured Glass)

Business Score Card

3.50 16.14 17.50 26.57 32.20 43.00 0.00 0.44 1.87 4.82 6.10 10.00

0.00 10.00 20.00 30.00 40.00 50.00 09-10 10-11 11-12 12-13 13-14 14-15

Total Turnover (Cr.) Turnover with GAD (Cr.) Turnover (Rs. Cr.)

ROADMAP FOR GODREJ SUPPLIER CLUSTER

DELIVERABLES

SMED

PRODUCTIVITY IMPROVEMENT

Reduction in c/o time Cellular manufacturing Reduction in throughput time Multi-tasking Improvement in labour productivity CTQ mapping

QUALITY

Reduction in rework ( inprocess) Concept of 100% inspection Zero defects at customer end Quality Alert boards Measure cost of Poor Quality 7 QC tools + QC story CP/ CPk studies Poka Yoke Calibration SOP creation Mapping and monitoring efficiency of -

GREEN

Energy Reduction in Energy consumption Water Reduction in Water consumption Waste Reduction in all type of Waste Toxicity RoHS compliant products and processes

MY MACHINE

Step 0 to 2 Breakdown reduction trend 1S / 2S

5 S

1S score worksheet Red Tag campaign Zero red tag items Fixed point photography Before / after photos Jogging track Boundary walls clear Safety Department Safety Score (DSS), Frequency / Severity rate, No. of accident free days Time in Months : 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Roadmap GAD Supplier Cluster

7

Hospital Clean Inside

1S & 2S Improvements

8

Garden Green Outside

1S & 2S Improvements

Green Initiatives - Energy

Transparent sheets for roofing at regular intervals APFC Panel Bio-Gas Plant Induction Lamps

Green Initiative - Energy

Roof Sheet covered with solar panel

Green Initiatives - Energy SN Initiative Benefit

1 Transparent sheets for roofing at regular intervals for effective utilization of day light Energy savings – 60000 Kwh / Year 2 Production planning to have continuous running of glass tempering oven Energy Savings – 84000 Kwh / Year 3 Installation of APFC panel PF > 0.99 Improved power quality which in tern improves machine life 4 Use of Induction Lamps in place of Metal Clad Lamps for illuminating shop floor & street Energy Savings – 25200 Kwh / Year 5 Use of LED lights in place of Tube Lights & CFL’s in office & utility area Energy Savings – 8400 Kwh / Year 6 Installation of 225 Kva on roof top Solar project Energy Savings – 280000 Units / Year 7 Installation of Bio-Gas plant Savings – 24 LPG cylinders / Year

Green Initiatives - Water

Effluent Treatment Plant Schematic Diagram – Usage of waste waster from ETP

Green Initiatives - Water

Drip Irrigation Sprinklers Rainwater Harvesting

Green Initiatives - Water

SN Initiative Benefit

1 Installation of ETP to have recycling & reusage of water used for processing Water Saving – 3600 Kl / Year 2 Reuse of water from ETP for toilets & garden Water Saving – 240 Kl / Year 3 Drip irrigation & sprinklers for watering plants in garden Water Saving – 120 Kl / Year 4 Rain Water Harvesting Increase in ground water level 5 Motion sensors for taps in toilet Water Saving – 240 Kl / Year 6 Up-gradation of production facilities Water Saving – 15 Kl / Year

Green Initiatives - Waste

2D Software for

• ptimization in glass

cutting Recycling brown paper for packing reflective glasses Vermicomposting / De- composting Recycling wooden scrap for making Exports consignment

Green Initiatives – Waste

_______________________________________________________________

Green House from recyclable & waste material

Green Initiatives - Waste

SN Initiative Benefit

1 Procurement of RM to suit best cutting layout Reduction in waste – 216 Mt / Year 2 Use of 2D software for optimization in glass cutting Reduction in waste – 180 Mt / Year 3 Recycling of wooden scrap for making boxes for export consignment Reduction in wooden waste – 20 Mt / Year 4 Recycling of brown paper for packing Reflective Glasses Reduction in brown paper waste – 1.8 Mt / Year 5 Preparation of organic fertilizer from garden waste & cuttings by “De-composting / Vermicomposting” Generation of 3 Mt fertilizer / Year 6 Optimization in printing paper consumption Reduction in paper waste – 0.6 Mt / Year 7 Construction of “Green House” from recyclable & waste material Recycling of 50000 waste plastic bottles & 0.5 Mt steel

Green - Results

Parameter Per MT RM Processed 2013~14 2014~15 YTD 2015~16 % Reduction wrt 2013~14 Power (in KWH) 350 315 302 14 Water (in KLtr) 520 465 447 16 Wastage (In Kg) 352 326 311 10

Mapping of Energy, Water & Waste

350 315 307 280 300 320 340 360 2013~14 2014~15 YTD 2015~16 520 465 447 400 440 480 520 560 2013~14 2014~15 YTD 2015~16 352 326 318 300 320 340 360 2013~14 2014~15 YTD 2015~16

Energy Kwh / MT Water Ltr / MT Waste Kg / MT

19

Journey towards Waste Management & Control 1S & 2S Improvements

Recovered space used for vegetable plantation

Horizontal deployment

SN Initiative Investment (In Lacs) Annualized benefit (In Lacs) ROI (Years)

1 Transparent sheets for roofing 0.63 2.40 0.25 2 APFC Panel 4.1 9.60 0.45 3 Induction Lamps – Shop floor & Street 9.72 3.25 3 4 LED lights – Office & Utility 0.35 0.60 0.65 5 Bio-Gas Plant 1.00 0.54 2 6 Solar Panels of 225 Kva 160 25 10 7 ETP 5.75 9.00 0.7 8 Drip Irrigation & Sprinkler System 0.25 0.25 1 9 Rain Water Harvesting 0.30 0.30 0.85 10 2D Software for optimization of RM waste 1.35 6.00 0.2 11 Vermicomposting 0.40 0.24 1.7 12 Green House 0.50 1.20 0.55

Investments Vs ROI

SHRI ASHTVINAYAK GLASS PVT. LTD.KHANDALA & GRAMSWARAJYA SAMAJIK SEVA SANSTHA KHANDALA On CSR Activity

Initiatives Taken Till Date :

• Operating 2 Schools , one for Specially Abled Kids

(Strength 45 Students ) and second for Tribal students (Strength 25 Kids ).

• Started Model village Program at Salav Village

completion due in next six months.

• Horizontal Deployment on 15 other villages in the

time frame of 3 years .

• Model Village based on Economic , Social and

Environmental Impact which will finally result in self- sufficient in terms of basic needs.

• Sponsor ship to 5 students yearly

Program details : . Household survey of all selected villages. . Villages development plan . Key activity . Once in week bal sanskar class & educational lecture for undeveloped children's at z.p. school. . Once in week girls & adults health training program .Personality & skill development program for all age group for 15 days. . Day care check up program for older peoples. . Career & competitive exam. guidance training program for 7 days. . One day employment camp. for youth. . Tree plantation, bio gas information, smokeless chulla, toilet construction & use awareness & water conservation programs for villages

PHOTOGRAP

Work Done in Nearby Villages Till Now

• School Toilet 5
• Village Toilet 10
• Village Library 1
• Yuth mandal Gym 1

Model Village Salav – Biogas and Solar Lamp – Women's Training & Self Employment ( Manufacturing Low cost Sanitary Pads ) – Water harvesting Project – Animal

. Career Guidance & Competitive exam center

• Toilet biogas in Village

Salav, Khandala

• Small groups biogas in

Village Salav, Khandala

Reward & Recognition

Way Forward …..

. Installation of solar panels every Year . Calculate & optimize Carbon Emissions – project ongoing with CII – GBC emissions , data collected and mitigation plan given. . Create one Model Village in next 6 months and then Horizontally Deploy in 15 villages where survey has been done in regards of Economic , Socio and Environmental aspects in nearby areas . Green Co certification . . 200000 Tree plantation in The nearby villages in next 3 Years

Thank You….