KUTAS FOOD GROUP HERBS & SPICES
GUREL GROUP OF COMPANIES Herbs & Tobacco Spices Automotive Real Estate Gurel Group of Companies Finance Others Liquid Eggs, Pickles, Sauces
KUTAS FOOD GROUP OF COMPANIES HERBS & SPICES Primary Processer of Herbs Import, Processing, Sterilization, Distribution in Europe Garlic, Chillies, Paprika, A/D Vegetables from China. Steam Sterilization, Further Processing, Packing Agriculture Operations, Own, Sustainable Farming Import&Distribution in Italy
KUTAS FOOD GROUP OF COMPANIES HERBS & SPICES World’s Largest Oregano and Laurel Distribution throughout Europe, 500+ delivery points Producer; 5,000+MT each 5,000 MT+ Garlic, Onion, Bell Pepper and Paprika 99.8% Purity Seeds, 1 FCL/day. 5 log Salmonella reduction with STS, P/L packing World’s largest, Global GAP, RF Alliance and Industrial Ingredients in Italy sustainable certified Oregano farming
KUTAS FOOD GROUP CORE VALUES ORGANIC FARMING 1000 ACRES OF KUTAS OWNED LAND NATURE TENACITY LOYALTY SUPPLIER LOYALTY PROGRAM IN-HOUSE LABS STATE OF THE ART TRACEABILITY EXCELLENCE INTEGRITY FACILITIES PURITY SUSTAINABILITY TECHNOLOGY HIGH TECHNOLOGY CONSISTENCY REPEATED PERFORMANCE
KUTAS FOOD GROUP PREMIUM QUALITY In order to ensure the highest quality and safety of Kütaş products, every lot undergoes Physical IN-HOUSE and Residue Tests prior to acceptance in the LAB TESTS processing facilities. Noxious weed seed testing Pesticide testing In-Process material continues to be monitored Gluten level testing and controlled. The material is analysed at each Aflatoxin, Ocratoxin testing step of production. Water Activity testing Essential Oil components identification Products which have been processed at Kütaş Allergen testing facilities are guaranteed to meet all customer Microbiology testing (Certified) specifications and global legislations. Insecticides (including Organochlorine), Acaricides, Fungicides, Growth regulators, Herbicides, Ocratoxine, [ [ ] [ ] ] 124+ Aflatoxine, Illegal Dyes, ECH residue tests 10,000+ 3RD PARTY ASH AIA SAH DAL chemicals screened verification on a regular basis tests conducted in 2017 İn -house
KUTAS FOOD GROUP PREMIUM QUALITY Every production cycle is fully documented and recorded at every step through SAP QM Module integrated Barcode System. Documents are delivered at product dispatch, ensuring full compliance with specifications. PURCHASING PRODUCT PRODUCTION QUALITY LOADING PRODUCTION COA SPECIFICATION REPORT REPORT REPORT SETUP CONTROL
KUTAS ’ LONG TERM COMMITMENT SUCCESS WITH INTEGRITY TRACEABILITY PURITY SUSTAINABILITY FarmForce Software integration that As Chairman of the World Codex Herbs In 2016 Kütas became a member of allows cloud-based real time tracking committee, Kütas Group ’ s QA Manager Recep the Sustainable Spices Initiative and of farmers and products. Ariturk writes Purity parameters into the added 50+ organic cumin farmers to Global Codex. its supplier base.
TRANSFORMING AGRICULTURE THROUGH A UNIQUE LOYALTY PROGRAM: KÜTAŞ HERB CLUB Launched in 2011, the Herb Club aims at building capability, responsibility and loyalty among farmers supplying Kütaş . Over the years, the Herb Club has evolved into a platform through which Kütaş can directly contact its farmer base, provide assistance and oversight, and identify «partners in business» rather than «suppliers». Out of 9,000+ oregano farmers in the Denizli region, 1,500+ were enrolled in the program as of today. These farmers represent the best amongst their peers concerning compliance with pesticide regulations and provision of high yield raw material. Since 2016, they are also provided improved payment terms on purchases of agricultural equipment and integration into Farmforce and real-time tracking. [ ] [ ] [ ] FREE DISCOUNTS GUARANTEED on fuel (including delivery to year-round agricultural purchase if raw materials meet all consultancy and soil fields), healthcare including criteria and premiums for higher analysis family members yielding products
[ ] TRANSFORMING AGRICULTURE IN DENIZLI THROUGH A UNIQUE LOYALTY PROGRAM: 1500 KÜTAŞ HERB CLUB farmers member of the “Kütaş Herb Club “ HERB CLUB ’ S 7TH ANNUAL SEMINAR ON 23/02/2018 Gifts and awards are delivered to the best performers at the end of the seaon
KUTAS HERBS & SPICES OREGANO OWN FARMING (10% of total RM Requirement) CONTRACTED FARMING (80% of total RM Requirement) • • 1, 000 acres of KÜTAŞ Owned Land Kütaş success story, transforming agriculture in Denizli • • 5,000 km of Drip Irrigation System From «0» to «4,000+» oregano farmers in 30 years! • • 1,500 farmers incorporated into « Kütaş Herb Club» loyalty program. Custom Made Harvesting Machines • Constant monitoring, online tracking via Cloud Based program • RF Alliance, Global GAP and Sustainable Certified Farming! • Residue mapping to ensure MRL compliance • Manual Weeding, Sun Drying, Threshing and direct delivery • to Kütaş Processing Facilities! [ ] 1000 acres Owned Land 4000 Oregano Farmers 1500 Kutas Herb Club Members
LAUREL LEAVES ON-SITE LAUREL DRYING FACILITIES • World’s largest laurel drying operation with 37 ovens. Kütaş can supply freshly dried product throughout the year. • Our drying ovens work with recyclable energy, obtained by chipping our laurel leaves! • Only Sustainable Laurel Farming in the World! 15.000 trees planted on 3 hectares of land. WITH 37 OVENS RUNNING ON RECYCLED STEMS; KÜTAŞ HAS THE WORLD’ S LARGEST AND MOST SUSTAINABLE LAUREL LEAVES DRYING OPERATIONS
LAUREL LEAVES HIGHEST PROCESSING CAPACITY • Fully automated process lines, equipped with Optical Sorters; only examples of their kind in the industry! • Unique algorithm that matches 2,000 pictures/sec to ensure accurate removal of leaves with defects! • With the new custom made optical sorters, we have increased our capacity while retaining the same minimal defect levels. [ [ ] CUSTOM-MADE ] Only OPTICAL SORTER 80% 2000 pictures/sec for market share for HS, PHS and Laurel Optical Sorters Gourmet Leaves maximum defect removal In the WORLD
LAUREL LEAVES HIGHEST PROCESSING CAPACITY • Kütaş has a market share of 80%+ for HS, PHS and Gourmet Leaves 3 Optical Sorter Lines 2 PHS Lines • 700+ MT / annum in Premium Grades! 2 Std Lines 1 Laurel Cut line • Full Scope of Laurel Grades: Gourmet, PHS, HS, HSS, STD, FAQ, Cut, Ground [ ] Kütaş has a market share of 80% with 5000MT Total Laurel Production
SAGE : LEADING A REVOLUTION IN SAGE STEMLESS APPEAREANCE THROUGH STATE-OF-THE-ART STEM-REMOVAL TECHNOLOGY UNIQUE STEM REMOVAL TECHNOLOGY SOURCING REGULATING PROCESSING Direct sourcing from Albania, where we support local communities and keep traceability from farmer to end product. Kütaş Tarım’ s state-of-the-art sage cleaning line Year-round boasts a new technology that removes stems at processing to ensure early stage of production without breaking the VO retention at leaves. This allows not only for a higher quality of delivery. the raw product but also improves dramatically the final product ’ s visual appearance. .
SAFE SPICE STEAM STERILIZATION UNIQUE STS TECHNOLOGY • Safe Spice has two cylinder sterilization chanbers with unique STS technology, offering 5 log Salmonela reduction with minimal color/VO loss! Validated by Certified Labs! 3 rd GENERATION STS CHAMBERS Specially designed to Sterilize Herbs & Spices with Touch Screen Control. 5 Log Salmonella Reduction Validated, Certified by International Labs.
SAFE SPICE [ ] EXCELLENCE IN SEED PROCESSING 99,8 % PURITY GUARANTEED pure, Safe Spice provides globally-approved sourcing capabilities for Cumin, gluten-free, peanut-free, Aniseed, Coriander, Fennel requirements. allergen-free seeds INFRA RED & OPTICAL SORTER Color sorter detects color discrepancies. Infrared detects inorganic material such as stones, plastic pieces.
WHAT ’ S NEW AT KÜTA Ş ?
NEW HERB FACILITY PORT OF IZMIR Kutas Management has taken the decision to break ground on a KUTAS AGRO FIELDS new facility at Turgutlu, and NEW HERBS FACILITY LOCATION move the current herb facility to LAUREL FACILITY KUTAS HEAD QUARTERS the new plant. CURRENT HERBS FACILITY Underground cool storage will allow raw material to be stored. Finished goods warehouse will SAFE SPICE lead to production efficiencies and shorter lead times! [ ] Production, sterilization, milling and warehousing, capacities will have a significant increase.
NEW HERB FACILITY
NEW HERB FACILITY CAPACITIES Thyme/Savory Final Product Oregano Milling Facilities Oregano Sage STS & Packaging 4 STS Milling Lines Processing Processing Facility Storage Raw material Sage 4 Non Sts Milling Lines Facility Facility 4 STS Chamber Room 1500 Pallets Warehouse Rosemary Total 8 Milling Lines Capacity Capacity 6 Packaging lines 4000 ton 2 Lines 2 Lines Raw Material 13 ton/shift 3 ton/shift Warehouse 2000 ton [ ] 40 YEARS OF EXPERIENCE
NEW HERB FACILITY EXCELLENCE IN HERB PROCESSING HYGIENE ROOMS RM WAREHOUSE LABORATORIES EQUIPPED WITH LATEST PESTICIDE – CHEMICAL – MICROBIOLOGICAL FIREWALL & RACK SYSTEM FOR – PHYSICAL TECHNOLOGIES TREACEBILITY
NEW HERB FACILITY EXCELLENCE IN HERB PROCESSING ] [ FULL OPERATIONS TO COMMENCE BY END OF 2018
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