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Ha nd & Powe r T ool Sa fe ty @ Aa rdva rk Cla sse s Pre fa - - PowerPoint PPT Presentation
@Aar dvar k Classe s Ha nd & Powe r T ool Sa fe ty @ Aa rdva rk Cla sse s Pre fa c e T his pre se nta tio n is inte nde d to pro vide a g e ne ric , no n- e xha ustive o ve rvie w o f a pa rtic ula r sta nda rds-re la te d to
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E mplo ye e s who use ha nd a nd po we r to o ls a nd a re e xpo se d to the ha za rds
mists, va po rs, o r g a se s must b e pro vide d with the a ppro pria te pe rso na l pro te c tive e q uipme nt. All e le c tric a l c o nne c tio ns fo r the se to o ls must b e suita b le fo r the type o f to o l a nd the wo rking c o nditio ns (we t, dusty, fla mma b le va po rs). Whe n a te mpo ra ry po we r so urc e is use d fo r c o nstruc tio n a g ro und-fa ult c irc uit inte rrupte r sho uld b e use d. E mplo ye e s sho uld b e tra ine d in the pro pe r use o f a ll to o ls. Wo rke rs sho uld b e a b le to re c o g nize the ha za rds a sso c ia te d with the diffe re nt type s o f to o ls a nd the sa fe ty pre c a utio ns ne c e ssa ry. F ive b a sic sa fe ty rule s c a n he lp pre ve nt ha za rds a sso c ia te d with the use o f ha nd a nd po we r to o ls:
e e p a ll to o ls in g o o d c o nditio n with re g ula r ma inte na nc e .
xa mine e a c h to o l fo r da ma g e b e fo re use a nd do no t use da ma g e d to o ls.
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Ha nd to o ls a re to o ls tha t a re po we re d ma nua lly. Ha nd to o ls inc lud e a nything fro m a xe s to wre nc he s. T he g re a te st ha za rd s po se d b y ha nd to o ls re sult fro m misuse a nd impro pe r ma inte na nc e . So me e xa mple s inc lud e the fo llo wing :
the use r o r o the r e mplo ye e s.
c ra c ke d , the he a d o f the to o l ma y fly o ff a nd strike the use r o r o the r e mplo ye e s.
he a d s mig ht sha tte r o n impa c t, se nd ing sha rp fra g me nts flying to wa rd the use r o r
Appro pria te pe rso na l pro te c tive e q uipme nt suc h a s sa fe ty g o g g le s a nd g lo ve s must b e wo rn to pro te c t a g a inst ha za rd s tha t ma y b e e nc o unte re d while using ha nd to o ls. Wo rkpla c e flo o rs sha ll b e ke pt a s c le a n a nd d ry a s po ssib le to pre ve nt a c c id e nta l slips with o r a ro und d a ng e ro us ha nd to o ls. Po we r to o ls must b e fitte d with g ua rd s a nd sa fe ty switc he s; the y a re e xtre me ly ha za rd o us whe n use d impro pe rly.
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T he e mplo ye r is re spo nsib le fo r the sa fe c o nditio n o f to o ls a nd e q uipme nt use d b y e mplo ye e s. E mplo ye rs sha ll no t issue o r pe rmit the use o f unsa fe ha nd to o ls. E mplo ye e s sho uld b e tra ine d in the pro pe r use a nd ha ndling o f to o ls a nd e q uipme nt. E mplo ye e s, whe n using sa w b la de s, knive s, o r o the r to o ls, sho uld dire c t the to o ls a wa y fro m a isle a re a s a nd a wa y fro m o the r e mplo ye e s wo rking in c lo se pro ximity. K nive s a nd sc isso rs must b e sha rp; dull to o ls c a n c a use mo re ha za rds tha n sha rp o ne s. Cra c ke d sa w b la de s must b e re mo ve d fro m se rvic e . Wre nc he s must no t b e use d whe n ja ws a re sprung to the po int tha t slippa g e o c c urs. Impa c t to o ls suc h a s drift pins, we dg e s, a nd c hise ls must b e ke pt fre e o f mushro o me d he a ds. T he wo o de n ha ndle s
Iro n o r ste e l ha nd to o ls ma y pro duc e spa rks tha t c a n b e a n ig nitio n so urc e a ro und fla mma b le sub sta nc e s. Whe re this ha za rd e xists, spa rk-re sista nt to o ls ma de o f no n-fe rro us ma te ria ls sho uld b e use d whe re fla mma b le g a se s, hig hly vo la tile liq uids, a nd o the r e xplo sive sub sta nc e s a re sto re d o r use d.
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T he e xpo se d mo ving pa rts o f po we r to o ls ne e d to b e sa fe g ua rde d. Be lts, g e a rs, sha fts, pulle ys, spro c ke ts, spindle s, drums, flywhe e ls, c ha ins, o r o the r re c ipro c a ting , ro ta ting , o r mo ving pa rts o f e q uipme nt must b e g ua rde d. Ma c hine g ua rds, a s a ppro pria te , must b e pro vide d to pro te c t the o pe ra to r a nd o the rs fro m the fo llo wing :
lying c hips a nd spa rks. Sa fe ty g ua rds must ne ve r b e re mo ve d whe n a to o l is b e ing use d. Po rta b le c irc ula r sa ws ha ving a b la de g re a te r tha n 2 inc he s in dia me te r must b e e q uippe d a t a ll time s with g ua rds. An uppe r g ua rd must c o ve r the e ntire b la de o f the sa w. A re tra c ta b le lo we r g ua rd must c o ve r the te e th o f the sa w, e xc e pt whe re it ma ke s c o nta c t with the wo rk ma te ria l. T he lo we r g ua rd must a uto ma tic a lly re turn to the c o ve ring po sitio n whe n the to o l is withdra wn fro m the wo rk ma te ria l.
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E mplo ye e s using e le c tric to o ls must b e a wa re o f se ve ra l da ng e rs. Amo ng the mo st se rio us ha za rds a re e le c tric a l b urns a nd sho c ks. E le c tric a l sho c ks, whic h c a n le a d to injurie s suc h a s he a rt fa ilure a nd b urns, a re a mo ng the ma jo r ha za rds a sso c ia te d with e le c tric po we re d to o ls. Unde r c e rta in c o nditio ns, e ve n a sma ll a mo unt o f e le c tric c urre nt c a n re sult in fib rilla tio n o f the he a rt a nd de a th. An e le c tric sho c k a lso c a n c a use the e mplo ye e to fa ll o ff a la dde r o r o the r e le va te d wo rk surfa c e a nd b e injure d due to the fa ll. T
thre e -wire c o rd with a g ro und a nd b e plug g e d into a g ro unde d re c e pta c le , b e do ub le insula te d o r b e po we re d b y a lo w-vo lta g e iso la tio n tra nsfo rme r. T hre e -wire c o rds c o nta in two c urre nt-c a rrying c o nduc to rs a nd a g ro unding c o nduc to r. Any time a n a da pte r is use d to a c c o mmo da te a two -ho le re c e pta c le , the a da pte r wire must b e a tta c he d to a kno wn g ro und. T he third pro ng must ne ve r b e re mo ve d fro m the plug . Do ub le -insula te d to o ls a re a va ila b le tha t pro vide pro te c tio n a g a inst e le c tric a l sho c k witho ut third- wire g ro unding . On do ub le -insula te d to o ls, a n inte rna l la ye r o f pro te c tive insula tio n c o mple te ly iso la te s the e xte rna l ho using o f the to o l.
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Pne uma tic to o ls a re po we re d b y c o mpre sse d a ir a nd inc lude c hippe rs, drills, na ile rs, ha mme rs, a nd sa nde rs. T he re a re se ve ra l da ng e rs a sso c ia te d with the use o f pne uma tic to o ls. F irst a nd fo re mo st is the da ng e r o f g e tting hit b y
with the to o l. Pne uma tic to o ls must b e c he c ke d to se e tha t the to o ls a re fa ste ne d se c ure ly to the a ir ho se to pre ve nt the m fro m b e c o ming disc o nne c te d. A sho rt wire
use d a nd will se rve a s a n a dde d sa fe g ua rd. If a n a ir ho se is mo re tha n 1/ 2-inc h in dia me te r, a sa fe ty e xc e ss flo w va lve must b e insta lle d a t the so urc e o f the a ir supply to re duc e pre ssure in c a se o f ho se fa ilure . In g e ne ra l, the sa me pre c a utio ns sho uld b e ta ke n with a n a ir ho se tha t a re re c o mme nde d fo r e le c tric c o rds, b e c a use the ho se is sub je c t to the sa me kind o f da ma g e o r a c c ide nta l striking , a nd b e c a use it a lso pre se nts tripping ha za rds.
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E ye pro te c tio n is re q uire d, a nd he a d a nd fa c e pro te c tio n is re c o mme nde d fo r e mplo ye e s wo rking with pne uma tic to o ls. Sc re e ns must a lso b e se t up to pro te c t ne a rb y wo rke rs fro m b e ing struc k b y flying fra g me nts a ro und c hippe rs, rive ting g uns, sta ple rs, o r a ir drills. Co mpre sse d a ir g uns sho uld ne ve r b e po inte d to wa rd a nyo ne . Wo rke rs sho uld ne ve r “de a d-e nd” the m a g a inst the mse lve s o r a nyo ne e lse . A c hip g ua rd must b e use d whe n c o mpre sse d a ir is use d fo r c le a ning . Use o f he a vy ja c kha mme rs c a n c a use fa tig ue a nd stra ins. He a vy rub b e r g rips re duc e the se e ffe c ts b y pro viding a se c ure ha ndho ld. Wo rke rs
pro te c t the m a g a inst injury if the ja c kha mme r slips o r fa lls. A fa c e shie ld a lso sho uld b e use d. No ise is a no the r ha za rd a sso c ia te d with pne uma tic to o ls. Wo rking with no isy to o ls suc h a s ja c kha mme rs re q uire s pro pe r, e ffe c tive use o f a ppro pria te he a ring pro te c tio n.
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T he fluid use d in hydra ulic po we r to o ls must b e a n a ppro ve d fire -re sista nt fluid a nd must re ta in its o pe ra ting c ha ra c te ristic s a t the mo st e xtre me te mpe ra ture s to whic h it will b e e xpo se d. T he e xc e ptio n to fire -re sista nt fluid invo lve s a ll hydra ulic fluids use d fo r the insula te d se c tio ns o f de rric k truc ks, a e ria l lifts, a nd hydra ulic to o ls tha t a re use d o n o r a ro und e ne rg ize d line s. T his hydra ulic fluid sha ll b e o f the insula ting type . T he ma nufa c ture r’ s re c o mme nde d sa fe o pe ra ting pre ssure fo r ho se s, va lve s, pipe s, filte rs, a nd o the r fitting s must no t b e e xc e e de d. All ja c ks—inc luding le ve r a nd ra tc he t ja c ks, sc re w ja c ks, a nd hydra ulic ja c ks—must ha ve a sto p indic a to r, a nd the sto p limit must no t b e e xc e e de d. Also , the ma nufa c ture r’ s lo a d limit must b e pe rma ne ntly ma rke d in a pro mine nt pla c e o n the ja c k, a nd the lo a d limit must no t b e e xc e e de d. A ja c k sho uld ne ve r b e use d to suppo rt a lifte d lo a d. Onc e the lo a d ha s b e e n lifte d, it must imme dia te ly b e b lo c ke d up. Put a b lo c k unde r the b a se
ja c k c a p a nd lo a d if the c a p mig ht slip.
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Po wde r-a c tua te d to o ls o pe ra te like a lo a de d g un a nd must b e tre a te d with e xtre me c a utio n. In fa c t, the y a re so da ng e ro us tha t the y must b e o pe ra te d
Whe n using po wde r-a c tua te d to o ls, a n e mplo ye e must we a r suita b le e a r, e ye , a nd fa c e pro te c tio n. T he use r must se le c t a po wde r le ve l—hig h o r lo w ve lo c ity—tha t is a ppro pria te fo r the po wde r-a c tua te d to o l a nd ne c e ssa ry to do the wo rk witho ut e xc e ssive fo rc e . T he muzzle e nd o f the to o l must ha ve a pro te c tive shie ld o r g ua rd c e nte re d pe rpe ndic ula r to a nd c o nc e ntric with the b a rre l to c o nfine a ny fra g me nts o r pa rtic le s tha t a re pro je c te d whe n the to o l is fire d. A to o l c o nta ining a hig h- ve lo c ity lo a d must b e de sig ne d no t to fire unle ss it ha s this kind o f sa fe ty de vic e . T
re q uire d fo r firing . T he first mo tio n is to b ring the to o l into the firing po sitio n, a nd the se c o nd mo tio n is to pull the trig g e r. T he to o l must no t b e a b le to
po unds g re a te r tha n the to ta l we ig ht o f the to o l.
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If a po wd e r-a c tua te d to o l misfire s, the use r must ho ld the to o l in the o pe ra ting po sitio n fo r a t le a st 30 se c o nd s b e fo re trying to fire it a g a in. If it still will no t fire , the use r must ho ld the to o l in the o pe ra ting po sitio n fo r a no the r 30 se c o nd s a nd the n c a re fully re mo ve the lo a d in a c c o rd a nc e with the ma nufa c ture r’ s instruc tio ns. T his pro c e d ure will ma ke the fa ulty c a rtrid g e le ss like ly to e xplo d e . T he b a d c a rtrid g e sho uld the n b e put in wa te r imme d ia te ly a fte r re mo va l. If the to o l d e ve lo ps a d e fe c t d uring use , it sho uld b e ta g g e d a nd must b e ta ke n o ut o f se rvic e imme d ia te ly until it is pro pe rly re pa ire d . Sa fe ty pre c a utio ns tha t must b e fo llo we d whe n using po wd e r-a c tua te d to o ls inc lud e the fo llo wing :
shie ld , g ua rd , a nd a tta c hme nts re c o mme nd e d b y the ma nufa c ture r.
una utho rize d pe rso ns.
e e p ha nd s c le a r o f the b a rre l e nd .
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