Golden lden Six CII CII-Mast Master er Class 2 nd nd Dec - - PowerPoint PPT Presentation

▶
golden lden six
SMART_READER_LITE
LIVE PREVIEW

Golden lden Six CII CII-Mast Master er Class 2 nd nd Dec - - PowerPoint PPT Presentation

Dec 25, 2022 283 likes •499 views

Golden lden Six CII CII-Mast Master er Class 2 nd nd Dec Dec-2015 2015, , New Delhi hi Harshad shad Pathak ak Take Home messages the juice .. Golden Six is Common sense (Caution it is not always common) Simple tool to

slide-1
SLIDE 1

Golden lden Six

CII CII-Mast Master er Class 2nd

nd Dec

Dec-2015 2015, , New Delhi hi Harshad shad Pathak ak

slide-2
SLIDE 2

Take Home messages

the juice…..

Golden Six is

  • Common sense (…Caution it is not always common)
  • Simple tool to identify the themes /

patterns in food safety

  • Preventive measure to drive Continuous

improvement

  • Our senses are our tools
  • Our wisdom is our skill
  • To Fulfil our purpose

Nourishing families so they can flourish and thrive

slide-3
SLIDE 3

Agenda

  • What are the “Golden Six”?

– A simple way of looking at a plant’s overall food safety conditions

  • How does the process work?

– It starts from the outside and moves in

  • What are the key indicators?

– Red Flags and Out of Compliance Indicators

  • Practical Implementation in factory
  • Questions
slide-4
SLIDE 4

….a bit of History

Why was Golden Six created

  • The “Golden Six” was created as a way to

simplify the many requirements for a food manufacturing facility

  • The idea was to “boil down” requirements

to the very basic expectations for food plants

  • This was done using feedback from

regulatory inspections, internal inspections and CODEX requirements

  • A “Golden Six” assessment can be done

relatively quickly to provide an overall view of a plant’s food safety conditions

slide-5
SLIDE 5

What is Golden Six?

Let’s keep it simple…

6 Basics of Food Safety to check out, more the Red Tags better Stop……….

slide-6
SLIDE 6

Golden Six

slide-7
SLIDE 7

Important Tip

Are we seeing the same thing?

Get Calibrated, learn to connect the dots…

slide-8
SLIDE 8

What should we look for?

Devil is in the details…

Key Out of Compliance Indicators…

Why do we hate water? water?

  • …Because

Pathogens loves them

  • Single most

effective way to avoid any microbial growth in lines and environment

  • Any external

water coming inside the factory is direct contamination

  • f Pathogens

What’s wrong with pests?

  • They bring in

Pathogens

  • They

contaminate

  • ur products
  • Ethnic foods

issue

  • Cereals are

prone to insect infestation What does this tell us?

  • They bring in

Pathogens

  • They

contaminate

  • ur products
  • Ethnic foods

issue

  • Cereals are

prone to insect infestation

slide-9
SLIDE 9

What should we look for?

Devil is in the details…

Key Out of Compliance Indicators…

Why do they indicate?

  • They carry

pathogens through hands

  • They carry

pathogens through shoes and materials

  • Can

contaminate with foreign matter

  • Allergen

contamination What’s wrong with this?

  • Foreign

material contamination

  • Microbiologic

al contamination

  • Breeding of

microbes

  • Allergen

contamination What does this tell us?

  • Foreign

material contamination

  • Pest entry

and contamination

  • Breeding of

microbes

  • Allergen

contamination

slide-10
SLIDE 10

How does that work?

slide-11
SLIDE 11

Score Card

Helps to determine a pattern

Theme could be a requirement or a specific area

slide-12
SLIDE 12

The Process of Golden Six

How we use them in our facilities

slide-13
SLIDE 13

Golden lden Six

How we have implemented…

slide-14
SLIDE 14

Must do’s activities visuals…

Compliance check to GMP & PPE’s

slide-15
SLIDE 15

Daily Must Do’s trending

EHS Must do’s Q&FS Must do’s

No observation

= < 2 observations

> 2 observations

Days ys

Safety Goggle

17% 48% 53% 47% 74% 60% 10% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% Jun Jul Aug Sep Oct Nov Dec Green Yellow Red

Ear Plug

100% 100% 100% 100% 100% 100% 100% 0% 20% 40% 60% 80% 100% 120% Jun Jul Aug Sep Oct Nov Dec Green Yellow Red Safety Shoes 7% 55% 60% 80% 77% 47% 3% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% Jun Jul Aug Sep Oct Nov Dec Green Yellow Red

Hair net

43% 83% 100% 100% 100% 100% 100% 0% 20% 40% 60% 80% 100% 120% Jun Jul Aug Sep Oct Nov Dec Green Yellow Red No Jewelry 100% 100% 100% 97% 100% 100% 100% 0% 20% 40% 60% 80% 100% 120% Jun Jul Aug Sep Oct Nov Dec Green Yellow Red

No loose object above waist

slide-16
SLIDE 16

Till Date G6 trending

The visual monitoring keep action live.

% of Gree een, , Yel ello low and d Red d overal erall days ys peri riod d wise se for

  • r 2015

15

slide-17
SLIDE 17

G6 trending……

Measurement of every bucket for effective actions

Water ter contro ntrol Pest st cont ntrol

  • l

Sanita nitatio ion & Hous useke keeping ping Employ ployee e practices actices Overhea erhead d cleani eaning ng Condit dition ion of Bldg / e equ

15% 9% 30% 19% 25% 39% 46% 27% 30% 33% 22% 17% 3% 23% 21% 19% 8% 19% 18% 22% 63% 74% 67% 58% 54% 42% 46% 54% 52% 44% 0% 10% 20% 30% 40% 50% 60% 70% 80% P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 59% 57% 42% 65% 54% 58% 54% 58% 73% 67% 0% 4% 6% 8% 4% 3% 0% 0% 3% 0% 41% 39% 52% 27% 43% 39% 46% 42% 24% 33% 0% 10% 20% 30% 40% 50% 60% 70% 80% P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 7% 0% 6% 19% 14% 26% 12% 15% 12% 22% 19% 17% 12% 23% 21% 6% 19% 4% 9% 22% 74% 83% 82% 58% 64% 68% 69% 81% 79% 56% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 33% 39% 61% 62% 57% 52% 62% 54% 39% 56% 11% 13% 12% 8% 14% 10% 8% 12% 24% 22% 56% 48% 27% 31% 29% 39% 31% 35% 36% 22% 0% 10% 20% 30% 40% 50% 60% 70% P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 74% 65% 73% 81% 96% 90% 77% 85% 76% 78% 15% 0% 0% 12% 0% 6% 19% 8% 9% 11% 11% 35% 27% 8% 4% 3% 4% 8% 15% 11% 0% 20% 40% 60% 80% 100% 120% P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 7% 39% 42% 23% 39% 58% 62% 65% 58% 44% 7% 9% 0% 15% 7% 6% 0% 0% 3% 11% 85% 52% 58% 62% 54% 35% 38% 35% 39% 44% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% P1 P2 P3 P4 P5 P6 P7 P8 P9 P10

slide-18
SLIDE 18

Period P10 Period P10 Period P10 STATUS (All) STATUS closed STATUS (Multiple Items) Row Labels Count of Nature of finding Row Labels Count of Nature of finding Row Labels Count of Nature of finding Condition of bldg /equip 86 Condition of bldg /equip 42 Condition of bldg /equip 44 GMP practices 60 GMP practices 37 GMP practices 23 Overhead food stream 16 Overhead food stream 8 Overhead food stream 8 Pest Control 6 Pest Control 5 Pest Control 1 Sanitation / Housekeeping 29 Sanitation / Housekeeping 22 Sanitation / Housekeeping 7 water control 12 water control 8 water control 4 Grand Total 209 Grand Total 122 Grand Total 87 Period P10 Period P10 Period P10 STATUS (All) STATUS closed STATUS Pending Row Labels Count of Nature of finding Row Labels Count of Nature of finding Row Labels Count of Nature of finding Ashok M 97 Ashok M 54 Ashok M 43 Nilesh A 9 Nilesh A 6 Nilesh A 3 Rupesh 7 Rupesh 7 Sangram 1 Sangram 1 Shyam 1 Shyam 3 Shyam 4 Rajesh K 11 (blank) 2 (blank) 2 Sandeep R. 1 Rajesh K 4 Rajesh K 15 Prashant K 1 Nitin N 1 Sandeep R. 1 Vijay G 7 Prashant K 5 Nitin N 1 Manish J. 1 Rupesh 1 Prashant K 6 Sandeep R 6 Manish J. 1 Vijay G 7 pramod w 6 Sandeep R 2 Rupesh 1 Rupesh s 3 Shilpika J 5 Manish J. 2 Rajesh/Vijay 4 pramod w 7 Sandeep R 8 Hemant 1 Rajesh k. 1 Shilpika J 5 Rajesh K/Vijay G 1 Rupesh s 1 pramod w 13 Rajesh 1 Rajesh/Vijay 1 Rajesh k. 1 Rupesh/Santosh 1 Jitendra K 1 Rupesh s 4 Sonavane B. 1 Amit/Rajesh K/Vijay G 1 Rajesh/Vijay 5 Rajes K 1 Rajes K 1 Jitendra K 1 Rajesh v 2 Bharat S 2 Amit/Rajesh K/Vijay G 1 Rupesh S/Santosh 3 Hemant S 1 Hemant 1 Santosh & Rajesh K 1 Grand Total 87 Rajesh K/Vijay G 1 Sandeep R & Santosh G 2 Rajesh 1 Grand Total 122 Rupesh/Santosh 1 Sonavane B. 1 Rajes K 2 Rajesh v 2 Rupesh S/Santosh 3 Bharat S 2 Santosh & Rajesh K 1 Sandeep R & Santosh G 2 Hemant S 1 Grand Total 209

G6 findings & Action Tracker

Every action & accountability tracked..

58 % closure ure of the points

slide-19
SLIDE 19

G6 Visual Trend

Visual trend to target specific area…

slide-20
SLIDE 20

Finally it is Culture……

Do you know where are you on this maturity journey… Golden lden Six x Helps lps Here re

slide-21
SLIDE 21

Questions? estions?

Thank You for your attention