Gas Flow in Complex Microchannels
Amit Agrawal Department of Mechanical Engineering Indian Institute of Technology Bombay
TEQIP Workshop IIT Kanpur, 6th October 2013
Gas Flow in Complex Microchannels Amit Agrawal Department of - - PowerPoint PPT Presentation
Gas Flow in Complex Microchannels Amit Agrawal Department of Mechanical Engineering Indian Institute of Technology Bombay TEQIP Workshop IIT Kanpur, 6 th October 2013 Motivation Devices for continual monitoring the health of a patient is
TEQIP Workshop IIT Kanpur, 6th October 2013
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CPU Tj Graphics Tj Com ponent Tcase Exhaust Tem perature ( therm o lim it) Chassis Tem perature
Acoustics Acoustics Fan noise Fan noise *Slide taken from Dr. A. Bhattacharya, Intel Corp
*2002 AMD analyst conference report @ AMD.com
Channel length 130 nm 90 nm 65 nm Die Size 0.80 cm2 0.64 cm2 0.40 cm2 Heat flux 63 W/cm2 78 W/cm2 125 W/cm2
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Flow regimes Kn Range Flow Model Continuum flow Kn < 10-3 Navier-stokes equation with no slip B. C. Slip flow 10-3 ≤ Kn < 10-1 Navier-stokes equation with slip B. C. Transition flow 10-1≤ Kn < 10 Navier-stokes equation fails but iner- molecular collisions are not negligible Free molecular flow 10 ≤ Kn Intermolecular collisions are negligible as compared to molecular collision to the wall
Gas flow mostly in slip regime – regime of our interest
Kn L λ =
Knudsen number
λ is mean free path of gas
(~ 70 nm for N2 at STP)
L is characteristic dimension
Kn ~ 7x10-3 for 10 micron channel
slip wall
2 2 1 2 2
λ λ = − −
slip wall wall
du d u u C C dy dy
σ is tangential momentum accommodation coefficient (TMAC) = fraction of molecules reflected diffusely from the wall C1, C2: slip coefficients
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Specular reflection (τr = τi; σ = 0) Diffuse reflection (τr = 0; σ = 1)
i r i
τ τ σ τ − = τi = tangential momentum of incoming molecule τr = tangential momentum of reflected molecule In practice, fraction of collisions specular, others diffuse σ is fraction of diffuse collisions to total number of collisions 2
slip wall
du u dy σ λ σ − ⎛ ⎞ = ⎜ ⎟ ⎝ ⎠
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– Analytical solution – Experimental data
– Lattice Boltzmann simulation – Experimental data
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Assumptions: Flow is steady, two- dimensional and locally fully developed Flow is isothermal
x, u y, v
2
w
Integral momentum equation Ideal gas law From,
2 RT p μ π λ =
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Boundary conditions:
slip
at y = 0, H
specified at some reference location, x = x0 Solution procedure:
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Velocity profile:
2 2 1 2 2 1 2
/ ( / ) 2 8 ( , ) ( ) 1/ 6 2 8 y H y H C Kn C Kn u x y u x C Kn C Kn − + + = + +
Pressure can be obtained from:
{
2 2 1 2 2 2 2 1 2 2 2 2 2 2 1 2 1 1
1 24 1 96 log 2Re 12 1 24 [ 1] log } 48Re 2 2 Re ; ; 1/ 30 2 / 3 8 / 3 4 32 1
p p C Kn C Kn p p p p p x x p C Kn C Kn p p p H where uH Kn C Kn C Kn C Kn C u dA A u βχ β ρ β μ π χ ⎛ ⎞ ⎛ ⎞ ⎛ ⎞ − + − + + ⎜ ⎟ ⎜ ⎟ ⎜ ⎟ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠ ⎛ ⎞ ⎛ ⎞ ⎛ ⎞ − − + − − = − ⎜ ⎟ ⎜ ⎟ ⎜ ⎟ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠ = = + + + + ⎛ ⎞ = = ⎜ ⎟ ⎝ ⎠
∫
3 2 4 2 2 2 2 1 2
64 (1/ 6 2 8 ) C Kn C Kn C Kn C Kn + + +
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Streamwise velocity continuously increases – flow accelerates Pressure drop non-linear Lateral velocity is non-zero (but small in magnitude)
Normalized Volume Flux versus Knudsen Number
First-order slip-model fails to predict the Knudsen minima Navier-Stokes equations seems to be applicable to high Kn with modification in slip-coefficients
Dongari et al. (2007) Analytical solution of gaseous slip flow in long microchannels. International Journal of Heat and Mass Transfer, 50, 3411-3421
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1
2 C σ σ − =
Idea extended to
capillary (Agrawal &
Dongari, IJMNTFTP, 2012)
Couette flow
(Agrawal et al., ETFS, 32, 991, 2008) Conductance versus Kn Experimental Data and Curve Fit to Data by Knudsen (1950)
Gas Flow. International Journal of Heat and Mass Transfer, 55, 4352-4358, 2012
e e
Normalized volume flux versus inverse Knudsen number
Pr: Pressure ratio
0 .4 0 .6 0 .8 1
0.1 0.2 0.3 0.4 0.5 U/Ucentreline y/H
Present m odel DSMC ( Karniadakis et al. 2 0 0 5 )
Kn = 1
Normalized Velocity Profile
What does TMAC depend upon? Surface material
& copper tubes be different?
Gas
the same material tube?
Surface roughness and cleanliness Temperature of gas Knudsen number Three main methods to determine TMAC: Rotating cylinder method Spinning rotor gauge method Flow through microchannels
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Specular reflection (τr = τi; σ = 0) Diffuse reflection (τr = 0; σ = 1)
Recall
Monatomic Diatomic:
0.7
Kn and surface material
– Exception is platinum where σmeasured = 0.55 and σanalytical = 0.19 – TMAC = 0.926 for all monatomic gases
– Correlation between TMAC and Kn – Different behavior for di-atomic versus poly-atomic gases?
– Effect (increase/ decrease) is inconclusive
– Effect is small for T > room temperature
7 .
1 log 1 Kn + − = σ
Agrawal et al. (2008) Survey on measurement of tangential momentum accommodation
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O(Kn) Resulting Equations Euler Equations 1 Navier Stokes Equations 2 Burnett Equations 3 Super Burnett Equations
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Conventional Burnett Equations (1939) BGK-Burnett Equations (1996,1997) Super Burnett Equations Augmented Burnett Equations (1991) Grad’s Moment Equation R13 Moments Equation
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Ref: Agarwal et al. (2001) Physics of Fluids, 13:3061–3085; Garcia-Colin et al. (2008) Physics Report, 465:149–189
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Error (in %) versus Knudsen number as given by Burnett equation and Navier-Stokes at the wall (C1 = 1.066, C2 = 0.231; Ewart et al. (2007))
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0 .2 0 .4 0 .6 0 .8 0 .2 0 .4 0 .6 0 .8 1
Us / Uin x/ L
DSM C ( Karniadakis et. al. 2 0 0 5 ) Burnett Analytical Solution Kn out = 0 .2 0 Ma out = 0 .2 1 2 Pr = 2 .2 8
Slip velocity comparison with DSMC data (Karniadakis et al. 2005)
within Burnett hydrodynamics, Microfluidics and Nanofludics, to appear
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Gas – Nitrogen (Helium to a limited extent) Developing length is 10% greater than required from calculations Test section for flow through sudden expansion / contraction Test section for flow through 90º bend
Microchannel with Sudden Contraction or Expansion
x/L P/Po
0.25 0.5 0.75 1 1 1.5 2 2.5 3
x/w y/w
46 48 50 52 54 1 2
x/w y/w
46 48 50 52 54 1 2
section follows theory
small
information in microchannel Possible to understand complex microchannels in terms of primary units?
Agrawal et al. "Simulation of gas flow in microchannels with a sudden expansion or contraction," Journal of Fluid Mechanics, 530,135-144, (2005).
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Vacuum pump
speed of 350 lpm
vacuum 0.001 mbar
MFC
APT
1 2 3 4 5 6 7 8
To vacuum system To display 1 – Gas cylinder 2 – Pressure regulator 3 – Particle filter 4 – Mass flow controller 5 – Inlet reservoir 6 – Test section 7 – Outlet reservoir 8 – Absolute pressure transducer
The leakage is ensured to be less than 2 % of the smallest mass flow rate. The absolute static pressure along the wall is measured for different mass flow rates of N2 at 300 K. 0.1 – 45 mbar 4 – 5000 sccm N2 Flow parameters range Re = 0.2 – 837 Kno = 0.0001 – 0.0605
Kn f Re
10
10
10
10
10 10
1
10 20 30 40 50 60 70
Sreekanth (Brass-N2) Ewart ( Fused slilica- N2) Ewart ( Fused slilica- He) Ewart ( Fused slilica- Ar) Brown ( Copper- Air) Brown ( Copper- H2) Brown ( Iron- Air) Choi ( Fused slilica- N2) Tang ( Fused silica- N2) Tang ( Fused silica- He) Demsis (Copper- N2) Demsis (Copper- O2) Demsis (Steel- O2) Demsis (Steel- Ar)
Present
Verma et al. Journal of Vacuum Science and Technology A, 27(3) 584-590 (2009).
64 1 14.89 f Kn = + R e
11 different gas-solid combinations; Kn range 0.0004-2.77 and Re range of 0.001-227 fRe for different combinations of gas- surface material seems small as compared to experimental scatter.
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Experimental setup and test section geometry for sudden expansion
36 Figure 1a. Schematic diagram of the experimental set up Figure 1b: Test section geometry for sudden expansion Parameter Maximum uncertainty Mass flow rate ± 2% of full scale Absolute pressure ± 0.15 % of the reading Diameter ± 0.1 % Reynolds number ± 2 % Knudsen number ± 0.5 % Pressure loss coefficient ± 6 % Temperature ± 0.3 K
Flow parameters range Re = 0.2 – 837 Kno = 0.0001 – 0.075
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Oliveira and Pinho (1997) noted separation at Re = 12.5 (AR = 6.76) for liquid flow Goharzadeh and Rodgers (2009) noted separation at Re = 100 (AR = 1.56) for liquid flow
No flow separation at the junction Static pressure variation along wall for area ratio = 64
X/L P/Po
0.25 0.5 0.75 1 2 4 6 8 10 12
Knj = 0.036 Knj = 0.007 Knj = 0.003 Knj = 0.001 Sudden Expansion d = 4 mm, D = 32 mm AR = 64, Nitrogen
Po Pi Junction
38 local radius/radius of smaller section (P/Pw)static
1 2 3 4 5 6 7 8 0.95 0.96 0.97 0.98 0.99 1 1.01 1.02 Knj = 0.036, Just upstream of junction Knj = 0.036, Just downstream of junction Knj = 0.001, Just upstream of junction Knj = 0.001, Just downstream of junction Sudden Expansion AR = 64, Nitrogen
(c)
Radial static pressure variation just upstream and just downstream of the junction for AR = 64.
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Static pressure variation (normalized with the outlet pressure) along the wall.
X/L P/Po
0.25 0.5 0.75 1 0.9 1 1.1 1.2 1.3 1.4 1.5 Straight SE Sudden Expansion, AR = 12.43 Res = 11.3, Knj = 0.0112, Nitrogen Junction
Lu Ld
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Variation in Ld (normalized with smaller section tube diameter d) versus Knudsen number at junction (Knj).
Knj Ld/d
0.01 0.02 0.03 0.04 0.05 0.06 0.07 1 2 3 4 5 6 7 8 AR = 3.74 AR = 12.43 AR = 64 Curve fit Sudden Expansion Nitrogen Ld/d = AR
1.35/(400*Knj 0.45)
Variation in Lu (normalized with smaller section tube diameter d) versus Knudsen number at junction (Knj).
Knj Lu/d
0.01 0.02 0.03 0.04 0.05 0.06 0.07 5 10 15 20 25 30 35 AR = 3.74 AR = 12.43 AR = 64 Curve fit
Sudden Expansion Nitrogen Lu/d = 15.45(AR×Knj)
0.52
41 (a)
Straight tube Sudden expansion
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p1, p2, known from experimental measurements, Need velocity distribution for calculating shear stress and momentum M1 and M2 . Assuming velocity distribution as second order parabolic velocity profile The mass flow rate can be calculated as At r = R, velocity at the wall u = us
1 2 w 2 1
(p p )A Ddx [M M ] τ π − − = −
2
cr a u + =
∫
=
R
rdru m 2π ρ
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X/L Tube radius (m)
0.45 0.5 0.55 0.6 0.65 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 99 % 95 % 90 % 70 % 50 % 30 % 10 % 5 % 1 % 0.5%
Sudden Expansion d = 9.5 mm, D = 33.5 AR = 12.43, Nitrogen Res = 2.8, Knj = 0.03 % of mass flow rate
Streamlines near the junction for rarefied gas flow.
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Varade et al.; JFM (under review)
Streamlines near the bend for Kn = 0.202 Presence of an eddy at the corner for Re = 2.14!
Mass flux in bend to mass flux in straight Mass flux in bend can be up to 2% more than that in straight under same condition White et al. (2013) found same result using DSMC
Agrawal et al. Simulation of gas flow in microchannels with a single 90 bend. Computers & Fluids 38 (2009) 1629–1637
Test section for flow through 90º bend
To vacuum pump
2 3 4 5 1 6 7
Port for Inlet Temperature probe (Tci) Hot Water Inlet (Thi) Port for Outlet Pressure gauge (Po) Nitrogen Outlet Port for Outlet Temperature probe (Tco) Water Outlet (Tho) Port for Inlet Pressure gauge (Pi) Nitrogen Inlet
Knm Nu
10
10
10
10
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Re range (0.5-124.3)
Re Nu
50 100 150 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Knm range 0.01-10
Nu versus Kn Nu versus Re
Gr / Re2 < 10-4
0.00166 Present (Experimental) 8.58 Hooman [21] 3.55 Aydin and Avci [20] 3.55 Tunc and Bayazitoglu [12] 3.75 Ameel et al. [10] 3.6 Larrode et al. [5] Nu Source Our experimental data predicts 3 orders of magnitude smaller value as compared to theoretical analysis!!
Kn Nu
10
10
10
10
10
10
10
Run 1 Run 2 Run 3 Run 4
11 25.0 28.0 8420 12 38.3 34.3 10870 Percentage difference Nu from the present experiment Nu from Dittus- Boelter Correlation Re
w T T w g
n T Kn T T ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ∂ ∂ ⎥ ⎦ ⎤ ⎢ ⎣ ⎡ + − = − Pr 1 2 2 γ γ σ σ
r T v ∂ ∂
x T u ∂ ∂
Colleagues: Dr. S. V. Prabhu, Dr. A.M. Pradeep Students: Nishanth Dongari, Abhishek Agrawal, Vijay Varade, Bhaskar Verma, Gaurav Kumar, Anwar Demsis Funding: IIT Bombay, ISRO
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Rate of increase in shear stress and momentum is more in sudden expansion than in straight tube towards the expansion junction
Shear stress variation along the wall Momentum variation along the length
Varade et al. (2012) (to be submitted)
Specular reflection (τr = τi; σ = 0) Diffuse reflection (τr = 0; σ = 1)
i r i
τ τ σ τ − = τi = tangential momentum of incoming molecule τr = tangential momentum of reflected molecule In practice, fraction of collisions specular, others diffuse σ is fraction of diffuse collisions to total number of collisions 2
slip wall
du u dy σ λ σ − ⎛ ⎞ = ⎜ ⎟ ⎝ ⎠
Slip from DSMC/ Slip from Maxwell model versus Knudsen number
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Slip from DSMC/ Slip from Maxwell model versus Knudsen number
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x/L
0.25 0.5 0.75 1
Kn Kn
x/L P/Po
0.25 0.5 0.75 1 1 1.5 2 2.5 3
x/L U
0.48 0.49 0.5 0.51 0.52 0.02 0.03 0.04 0.05 0.06
x/L U
0.25 0.5 0.75 1 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
Kn
What do we learn?
Possible to understand complex microchannels in terms of primary units?
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5 October 2013 63 2 4 6 0 .0 1 0 .1 1 1 0
G Kn
Boltzm ann Solution
Burnett Analytical Solution ( C1 = 1 .4 6 6 , C2 = 0 .5 )
Figure 2. Comparison of proposed sol. with the exp. data of Ewart et al. (2007) and the sol. of linearized Boltzmann equation by Cercignani et al. (2004). (C1 = 1.1466 and C2 = 0.5, Chapman & Cowling (1970).
(Gad-el-Hak, 1999)
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Study of rarefied gas flow through microchannel
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For low Re the magnitude of viscous forces are comparable with inertia forces hence Bernoulli formula needs correction
Schematic diagram of experimental set up
2 2 1
u P P Cp
s
− =
Stagnation pressure correction coefficient
29 - February - 2012
Study of rarefied gas flow through microchannel
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Author Cp (Pitot tube geometry) Re range (Re is based on pitot tube ID) Remark
Homann (1952) 1+[8/(Re+0.64Re1/2)] Cylinder 3.2 - 120 Experimental Hurd et al. (1953) 11.2/Re Circular blunt nosed 1.7 - 100 Experimental Lester (1961) 2.975/Re0.43 Circular 1- 10 Numerical Chebbi and Tavoularis (1990) 4.2/Re Circular < 1 Experimental
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Study of rarefied gas flow through microchannel
68 Variation in Cp with Re (based on Pitot tube ID) Variation in central velocity with Re (based on Pitot tube ID)
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Study of rarefied gas flow through microchannel
69 % deviation in central velocity with reference to Sreekanth (1969)
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Study of rarefied gas flow through microchannel
70 (a) (b) (c) (d) Comparison of experimental velocity measurement with Sreekanth (1969), Homann’s correction
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Study of rarefied gas flow through microchannel
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Continuum flow
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Study of rarefied gas flow through microchannel
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Slip flow