FTEC-2016 2016 P ROGRAM Project: HBWD Slotted Line Kicker Program: - - PowerPoint PPT Presentation

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FTEC-2016 2016 P ROGRAM Project: HBWD Slotted Line Kicker Program: - - PowerPoint PPT Presentation

FTEC-2016 2016 P ROGRAM Project: HBWD Slotted Line Kicker Program: FTEC C 2016-2018 (Formacin en en las as te tecnologas de del l CE CERN) (Training in CERN technologies) MEMBERS: Supervisor: Eric Montesinos Responsible:


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SLIDE 1

FTEC-2016 2016 PROGRAM

MEMBERS:

Supervisor:

Eric Montesinos

Responsible:

Sebastien Calvo

Trainee:

Irene Alonso Romero

(BE-RF-PM section)

Project:

HBWD – Slotted Line Kicker

Program: FTEC

C 2016-2018 (Formación en

en las as te tecnologías de del l CE CERN) (Training in CERN technologies)

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SLIDE 2

PLA LANNING

  • 20180123-Planning

HB HBWD – SL SLOTTED LI LINE NE KI KICKER

  • Gantt chart
  • Parts and Processes
  • Assembly
  • Several tests
  • Several supports
  • Installation simulation
  • Real installation
  • 1+1 HBWD series

APS APS COU OUPLER

  • Aspect to consider
  • Adaptation of dimensions
  • Last proposal

Contents:

Author: Irene Alonso Romero 2

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SLIDE 3

Planning

Author: Irene Alonso Romero

  • 20180123-Planning

3

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SLIDE 4

Mechanical design Read previous reports about HBWD

SL SLOTTED LI LINE KI KICKER

Prototype manuf.

APS PS COU OUPLER 2016 2016 2017 2017 2018 2018

06 07 08 09 10 11 12 01 02 03 04 05 06 07 08 09 10 11 12 01 02 03 04 05

Assembling, testing and corrections Design and manuf. of aux. parts Installation Reports Design, Analysis, Drawings, Manufacturing and Test

201801023 - Planning

SL SLOTTED LI LINE KI KICKER 1+1 1+1 SER SERIES

Budget request. Send drawings Manufact. Shipment

Author: Irene Alonso Romero

*W *We are re wai waitin ting to

  • sign a new

w con

  • ntr

tract

4

PLANNING

  • 20180123.Planning
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SLIDE 5

HBWD-Slotted Line Kicker

Author: Irene Alonso Romero

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several tests
  • Several supports
  • Installation simulation
  • Real installation
  • 1+1 HBWD series

5

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SLIDE 6

Author: Irene Alonso Romero

Gantt Chart

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series

6

slide-7
SLIDE 7

Author: Irene Alonso Romero

Parts and Processes

7

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
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SLIDE 8

Weig ight 257 257 kg kg Le Length 1300 1300 mm mm

Author: Irene Alonso Romero

Assembly

Tighten discontinuously to 40N.m Assembly of parts Verification of surface finishes and dimensions

8

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
slide-9
SLIDE 9

Author: Irene Alonso Romero

Several test

Feedthroughs leak test Connector leak test Bellow leak test Assembly leak test Assembly vacuum and gas test Metrology

9

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
slide-10
SLIDE 10

Author: Irene Alonso Romero

Several supports

11

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
slide-11
SLIDE 11

Author: Irene Alonso Romero

Installation simulation

10

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
slide-12
SLIDE 12

Author: Irene Alonso Romero

Real installation

12

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
slide-13
SLIDE 13

Author: Irene Alonso Romero

Real installation

13

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
slide-14
SLIDE 14

Author: Irene Alonso Romero

1+1 HBWD series

U. Material needed for 1 + 1 Existing units Need to buy Extra units Total buy

4 Bodies for welding laser 4 4 4 Covers 4 4 4 Electrodes 2 2 2 4 4 D159 Flanges for Tig welding 4 4 4 Cu seals 4 4 4 16 Screws in Shapal 12 4 6 10 8 Feedthroughs 2 6 2 8 8 Cu seals for feedthrougs 20 8 Conector adaptator feedthrough 8 4 4 216 Waster for M8 100 116 34 150 216 Screws M8x30 (silver covering) 200 16 34 50 48 Waster for M6 200 48 Screws M6x20 (silver covering) 48 2 50 16 Screws M6x12 (beryllium copper) 32 8 Screws M3x20 (beryllium copper) 16 1 Protection system for laser welding 1

U. Other existing material

23 Special screws st. Steel M3x25 20 Special screws Cu M3x25 40 Special screws Cu M6x12 40 Special screws Cu M6x13 56 Screws st. Steel (Cu cover) M6x12 24 Screws st. Steel (Cu cover) M3x25 30 Screws st. Steel M3x25 46 Screws st. Steel M6x12 20 Special screws Cu M3x25 2 D159 rectangular flanges 2 D159 insulation flanges 1 Transition connector 1 Bellow for adjustment

Raw material in our workshop

  • In

Inventory ry of

  • f mat

aterial

14

HBWD – SLOTTED LINE KICKER

  • Gantt Chart
  • Parts and Processes
  • Assembly
  • Several test
  • Several supports
  • Installation
  • 1+1 HBWD series
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SLIDE 15

Author: Irene Alonso Romero

APS Coupler

  • Aspects to consider
  • Adaptation of dimensions
  • Last proposal

15

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SLIDE 16

Author: Irene Alonso Romero

  • A 250kW FPC to increase their power

capability and the performance at APS.

  • Must be compatible with the present

APS coupler interfaces.

16

Aspects to consider

APS COUPLER

  • Aspect to consider
  • Adaptation of dimensions
  • Last proposal
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SLIDE 17

350.6 mm

342.5mm 289mm

274.5mm

220 mm 343.8 mm 269 mm

200 mm

Author: Irene Alonso Romero

Adaptation of dimensions

17

APS COUPLER

  • Aspect to consider
  • Adaptation of dimensions
  • Last proposal
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SLIDE 18

Author: Irene Alonso Romero

Last proposal

18

APS COUPLER

  • Aspect to consider
  • Adaptation of dimensions
  • Last proposal
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SLIDE 19

Tha hanks for r yo your r at attention Merc erci pou pour vot

  • tre

re at attention