www.DLR.de • Folie 1 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 An Integrated Laboratory for Collaborative Design in the Air Transportation System Arne Bachmann, Jesse Lakemeier, Erwin Moerland
www.DLR.de • Folie 3 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 German Aerospace Center – DLR Deutsches Zentrum für Luft- und Raumfahrt • Research institution • Space agency • Project management facility
www.DLR.de • Folie 4 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Locations and employees Hamburg ≥ 7000 employees across Neustrelitz Bremen 32 research institutes and facilities at Trauen Berlin Braunschweig 13 sites Dortmund Göttingen International offices in Brussels, Köln Bonn Paris and Washington By the way: DLR is the largest Lampoldshausen Stuttgart software house in Germany Oberpfaffenhofen Weilheim
www.DLR.de • Folie 5 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 National and International Networking • Customers and partners: Governments and ministries, agencies and organisations, industry and commerce, science and research World Europe Germany
www.DLR.de • Folie 8 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Aircraft design Propulsion Requirements Technologies Mobility Aerodynamics Airbus Environment General Electrics EADS-IW Lockheed Martin MIT Airbus TERRAFUGIA Airbus Bauhaus Luftfahrt DLR DLR / Airbus Airbus Boeing CARTER TU Delft DLR Martin Jetpack Lightweight & Assembly Economics
www.DLR.de • Folie 9 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Old concepts – New again
www.DLR.de • Folie 11 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Introduction to project • Development of an innovative concept for interdisciplinary collaboration • Design and construction of an highly integrated design laboratory • Evaluation and improvement of the lab and working methods by continuous usage in experiments and in cooperation projects
www.DLR.de • Folie 12 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Interdisciplinary co-located design institutions in aerospace applications
www.DLR.de • Folie 13 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 How to we relate to CE? • Cf. Concurrent Engineering Facility @ DLR Bremen, D (CEF) • Cf. Concurrent Design Facility @ ESA, ESTEC, Nordwijk, NL (CDF) • Ricky Curran: • concurrency (product-oriented) • collaboration (system-oriented) • value-driven (value-oriented) • Nel Wognum et al.: • concurrent engineering • collaborative engineering • collaborative innovation
www.DLR.de • Folie 16 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Concurrent Engineering • Bandecchi [2007] • 1. Process • 2. Multi-disciplinary team • 3. Facility • 4. Integrated design model • 5. Software and hardware infrastructure • Define interfaces • Better room • Use moderation
www.DLR.de • Folie 17 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Phases for collaborative design • 1. Core development of disciplinary analysis tools. Collab by sharing results • 2. Define a common interface for data transfer and storage, e.g. CPACS • 3. Combination and interpretation of workflows built up from the tools, connected via the common interface, MDAO, verify the understanding of the process • 4. Collaborative workflow application on specific problems, communication • 5. Feeding back the common generated knowledge into earlier phases – collaborative development and using or anticipating others ‘ reqs in the institutes
www.DLR.de • Folie 18 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 3 generations of multidisciplinary design & optimization • 1st gen: optimization, efficiency • 2nd gen: interdisciplinary communication • 3rd gen: distributed design
www.DLR.de • Folie 20 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 6000 DLR tools with CPACS interface 4000 -1000 2000 -5000 • Handbook methods VAMPzero LY 2000 • HandbookAero AS 0 0 • Aerodynamics LiftingLine 1 / POLINT AS -2000 • VSAERO AS • Structures BoxBeam FA • PARA_MAM / S_BOT FA, LY • AC-CRASH 2 BK Power Equation LP Spool Power Equation LP Spool • Aeroelastics MONA AE • ELWIS 3 LY Power Equ. HP Sp. Power Equ. HP Sp. • Propulsion TWDat / GTlab 4 AT • Landing Gear LGConcept AE COM COM • Mission Simulation TCM LY COM COM • MS 5 RM • T/O LDG MAPET FT HPT Cooling HPT Cooling • Flight Dynamics, Loads FDS 6 RM • Handling Qualities HAREM FT • Cabin PreDesign FuMe 7 LY • Boarding Simulation TOMICS FW • Costs LCC LY • DOC LY • Over-all Noise PANAM AS • Engine Noise HEIDI AT • Climate Impact AirClim PA • ATM simulation / mission TrafficSim FL • Radiation RADIATION ME • IR Signature SIGMA MF • Radar Signature NIRATAM HR
www.DLR.de • Folie 22 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Outer boundaries of research field (7 M of Ishikawa, fishbone method) Man Milieu Management Measuring „Problem“ Machine Material Method
www.DLR.de • Folie 23 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Outer boundaries of research field • huMan: Ergonomics, physiology, acceptance and success • Machine: Software interfacing, moderation support, data management & traceability, visualization & connectivity • Milieu: Creativity, productivity, relaxation, site reachability • Material: Display technology, interactivity, conference and collaboration rooms, cockpit and flight simulators • Measuring: Describe and test the process, check process evolution and optimize it (meta-process, meta-method) • Management: Compare with existing projects, offer to and manage the laboratory for external partners • Method: Knowledge management, visualization, moderation, MDO/MDAO, iterativ and agile processes
www.DLR.de • Folie 24 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Requirements for the lab Goals • • improving interdisciplinary communication type of video signal (output, distribution, input) • usage of displays – connection type and signal no. • improving (practical) knowledge • layout of visualisation / type of contents to stream management • network connectivity, security and privacy • accelerating decision making processes • available software collection during conceptual studies • support for spontaneous software installations • • developing visualization modes for remote software and remote desktop access • mobile computing and input support interdisciplinary knowledge exchange • logging and recording • improving integration methods with • conduct and moderation external partners • data exchange and storage • offering integration services and • seating arrangement supporting partners in efficient model • spatial range of motion and interaction integration • necessary roles of supporting personnel
www.DLR.de • Folie 25 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Iterative approach to design room design • Three-stage concept: • Prototype • Research platform • Application platform
www.DLR.de • Folie 26 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Room plan – Integrated Design Laboratory (IDL)
www.DLR.de • Folie 28 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Lounge design • What we thought would be cool
www.DLR.de • Folie 29 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Lounge • What our boss thought would be more decent
www.DLR.de • Folie 30 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Lounge
www.DLR.de • Folie 31 > An Integrated Laboratory for Collaborative Design in the Air Transportation System > Arne Bachmann > 06.09.2012 Visualization
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