1 Confidential COMPANY PROFILE We Would like to Introduce our - - PowerPoint PPT Presentation
1 Confidential COMPANY PROFILE We Would like to Introduce our Company as one of the Pioneer Company in India having Specialization in Manufacturing of various Types of closed Die forging. We are ISO 9001-2008 Certified & Approved
3D MACHINED MODEL 3D FORGING MODEL
FINISHER TOP FINISHER BOTTOM BLOCKER TOP BLOCKER BOTTOM
IN ORDER TO PROVIDE COMPLETE SOLUTION TO CUSTOMER,WE CAN PROVIDE VALUE ADDITION SERVICES LIKE:- DESIGN OF CHECKING FIXTURES, TEMPLATES etc. DOCUMENTATION PREPARATION LIKE 1.CONTROL PLAN 2.PFMEA 3.PPAP 4.APQP 5.WORK INSTRUCTION etc. CUSTOMER STANDARDS REVIEW.
SIMULATING EACH STEP OF FORGING PROCESS TO CHECK 1.FILL-UP, 2.AVOID DEFECTS, 3.PREDICT LOAD AND ENERGY, 4.NUMBER OF BLOWS (IN CASE OF HAMMER), 5.DIE STRESS 6.GRAIN FLOW. UPSET BLOCKER FINISHER TRIMMED PART INITIAL STOCK
1.START TO END PROCESS SIMULATION
BLOCKER FINISHER
2.PREDICTION OF FORGING DEFECTS FOLDS INSIDE THE PART
ACTUAL FOLDS OBSERVED FOLDS OBSERVED IN SIMULATION
HIGH STRESS AREA AT ROOT IN FINISHER DIE CRACK IN ROOT AREA EXTENDING TILL LAND IN THE DIE
ACTUAL DIE CRACKS SIMULATED DIE STRESS FOR FINISHER BOTTOM DIE
HIGH STRESS AREA AT OIL SLOTS IN FINISHER DIE CRACKS OBSERVED AT OIL SLOTS AREA
3.DIE STRESS ANALYSIS
RAILWAY WHEEL SIMULATED GRAIN FLOW
3.GRAIN FLOW
PINION SHAFT SIMULATED GRAIN FLOW
CRANK SHAFT CONNECTING RODS
GEARS
CAM SHAFT DIFFERENTIAL CASE INPUT SHAFT PINION
RAILWAY WHEEL
RAILWAY ENGINE COVER
TOP DECK CENTRE (SIMULATION RESULT)
SIMULATION RESULT
TOP DECK CENTRE (ACTUAL RESULT)