Workshop I
Advanced Air & NPDES Permits … Best Practices & Succeeding in the Process to Obtain the Best Possible Permit
Thursday, July 26, 2018 10:30 a.m. to Noon
Workshop I Advanced Air & NPDES Permits Best Practices & - - PDF document
Workshop I Advanced Air & NPDES Permits Best Practices & Succeeding in the Process to Obtain the Best Possible Permit Thursday, July 26, 2018 10:30 a.m. to Noon Biographical Information Larry S. Smith, P.E., Principal Consultant
Advanced Air & NPDES Permits … Best Practices & Succeeding in the Process to Obtain the Best Possible Permit
Thursday, July 26, 2018 10:30 a.m. to Noon
Biographical Information
Larry S. Smith, P.E., Principal Consultant GT Environmental, Inc., 635 Park Meadow Rd, Suite 112, Westerville, OH 43081 Phone: (614) 794-3570 ext. 18 Fax: (614) 899-9255 lsmith@gtenvironmental.com
Larry S. Smith, P.E., is a Principal Consultant with GT Environmental, Inc.’s Westerville, Ohio
compliance, brownfield and RCRA evaluations, and remediation. Larry has prepared individual and general NPDES permit applications for a variety of industries and clients for wastewater and storm water discharges. He has prepared storm water pollution prevention plans (SWPPP) for multiple industries, and has developed strategies for implementing best management practices as directed in a SWPPP. Larry holds a Bachelor of Science degree in chemical engineering from the University of Cincinnati. He is a Professional Engineer (P.E.) in Ohio, a Certified Professional (CP133) under the Ohio EPA Voluntary Action Program (VAP), and a Licensed Remediation Specialist (LRS) in West Virginia.
Ashley Ward, P.E., NPDES Supervisor Ohio EPA, Division of Surface Water 50 West Town Street, Suite 700, Columbus, Ohio 43215 Phone: (614) 644-4852 ashley.ward@epa.ohio.gov
Ashley is the NPDES Program Supervisor in the Division of Surface Water. She has two Bachelor
specialization and one in Chemical Engineering. Prior to her current position, Ashley worked for the Division of Surface Water Chief in several different programs including enforcement, rules, NPDES and pretreatment. Before working for Ohio EPA, Ashley worked as a Microbiologist in the Research and Development Department of Lexmark.
Katie Milk, CHMM, Environmental Scientist III GT Environmental, Inc., 778 McCauley Rd, Suite 120, Stow, OH 44224 Phone: (330) 687-3664 Fax: (614) 899-9255 kmilk@gtenvironmental.com
Katie Milk is an Environmental Scientist III with GT Environmental, Inc.’s Northeast Ohio office, and has over ten years of environmental consulting experience. Katie’s primary focus is on Title V and minor source air permitting, air emissions inventories, synthetic minor demonstrations, air quality dispersion modeling, and state and federal rule applicability determinations, including MACT, NESHAP and NSPS. She also conducts multi-media environmental compliance audits, and provides compliance assistance for clients in a variety of industries in the areas of hazardous waste, EPCRA Sections 311/312/313, SPCC, waste water and storm water. Katie is a graduate of The Ohio State University with a Bachelor of Science degree in Atmospheric Science. Katie is a Certified Hazardous Materials Manager (CHMM), and is a member of the Air and Waste Management Association (AWMA) and the Ohio Manufacturers’ Association (OMA).
Biographical Information
Kevin J. Kilroy, Safety & Environmental Manager Smithers-Oasis Company, 919 Marvin Street, P.O. Box 790, Kent, OH 44240 Phone: (330) 676-4426 kkilroy@smithersoasis.com Kevin Kilroy has almost forty years of experience in environmental, health and safety programs in a manufacturing setting. He works for Smithers-Oasis Company, a privately held company headquartered in Kent, Ohio where it has manufacturing and distribution facilities. The company manufactures and markets water-absorbing floral foams, accessories and floral mechanics to the retail floral market worldwide. They manufacture and market a complete line of post-harvest flower care products for the floral industry through its Floralife Division. They also manufacture and market products for the grower/ greenhouse industry and insulating products for temperature- controlled packing products. At Smithers-Oasis Company, Kevin has responsibility for the safety and environmental programs
to the other global operations of the company, particularly on product and safety related
Fortune 500 chemical and aerospace company, mostly at a chemical manufacturing facility where he was responsible for managing the plant’s environmental program. Over the course of seventeen years at the plant, he also worked on health and safety programs. Prior to this, he worked for two years in the chemical division environmental department conducting permit review and project environmental impact assessments. Kevin received a B.S. in both Chemical Engineering and in Plastic Technology from Lowell Technological Institute and a M.S. in Environmental Studies from the University of Lowell. He is a member of the American Institute of Chemical Engineers (AICHE), and he was a past chairman
ADVANCED AIR AND NPDES PERMITS
NPDES PERMITTING – STORM WATER
JULY 26, 2018 LARRY S. SMITH, P.E. PRINCIPAL CONSULTANT
TODAY’S DISCUSSION
NPDES Permitting Overview Ohio EPA General Permit Triggers to Permit Storm Water Pollution Prevention Plan (SWPPP)
NPDES OVERVIEW – STORM WATER
National Pollutant Discharge Elimination System - Clean Water Act, 1990
Storm Water
Municipal storm sewer systems Construction activities Industrial activities, 11 Categories of Industrial Activity
Storm Water Permit – Ohio Delegated Authority, Administrator
Industrial
Individual NPDES Permit Multi-Sector General Permit for Industrial (OHR000006) June 2017
SIC Code Notice of Intent (NOI)
NO EXPOSURE (NOE)
All industrial materials and activities are protected by a storm resistant shelter to prevent exposure to precipitation and runoff.
WHAT TRIGGERS NEED FOR A PERMIT?
Loading/Unloading Operations Outdoor Storage Outdoor Process Activities Dust or Particulate Generating Process Illicit Connections and Non-Storm water
Discharges
Waste Management
NOE?
Separate from vehicle maintenance activities; good condition; secondary containment recommended.
NOE?
Tanks, drums, barrels must be sealed with on operational valves, good condition, no transfer materials outside.
NOE?
If cannot be mobilized by storm water runoff, and in compliance with other programs; or, if not tracked out on vehicle tires.
NOE?
Loading dock – complete transfer inside. Storage of materials
NOE?
Final product allowed if the product is for outdoor use. Racks, wooden pallets allowed if pollutant free.
REQUIREMENTS OF A STORM WATER PERMIT
Legal Control Measures Inspections Storm Water Pollution Prevention Plan Monitoring
SWPPP DEVELOPMENT
Form SWPPP T
eam
Make part of employee goals
Assess potential storm water pollution sources
Identify activities exposed to storm water Inventory materials and pollutants Potential areas of spills or leaks Non storm water discharges Salt storage Sampling data
SWPPP DEVELOPMENT (CONT.)
Select appropriate control measures and best practices
Minimize Exposure (AT&T Stadium) Good Housekeeping Maintenance Spill prevention and response Erosion and sediment control Management of runoff Salt storage piles MSGP Sector Specific non-numeric
effluent limits
Employee Training Non-Storm water discharges Waste Garbage and floatable debris Dust generation and vehicle training
GOOD HOUSEKEEPING
GOOD HOUSEKEEPING
MANAGEMENT OF RUNOFF
Proximity to storm sewer. Need for spill kit.
SWPPP – DEVELOPMENT (CONT.)
Strong Site Map
Locations of significant structures, impervious surfaces Direction of storm water flow Receiving streams and outfalls Potential pollutant sources Activities (types of activities discussed above)
SWPPP SITE PLAN
SWPPP DEVELOPMENT (CONT.)
Develop inspection/monitoring program/schedule
Routine facility inspections, monthly Quarterly Visual Assessment, benchmark sampling Annual report certification Benchmark Effluent limitations guidelines monitoring Other monitoring as required
QUARTERLY VISUAL SAMPLING
Color Odor Clarity Floating Solids Settled Solids Suspended Solids Foam Oil sheen
BENCHMARK SAMPLING
Based on SIC 4 quarters within first 3-year period One from each quarter
ROUTINE FACILITY INSPECTION REPORT
QUARTERLY MONITORING REPORT
ANNUAL REPORTING CERTIFICATION
QUESTIONS
Larry S. Smith, P.E. Principal Consultant GT Environmental, Inc. (614)794-3570 x18 lsmith@gtenvironmental.com
Ashley Ward, P.E. NPDES Program Supervisor
required quantitative data are collected in accordance with sufficiently sensitive methods.
http://www.epa.ohio.gov/dsw/permits/individuals
chronic aquatic life criterion July 13, 2016.
impairment, adversely impact juvenile growth and cause mortality.
Water Column Criteria (µg/L)
Old New Streams 5 3.1 Lakes 5 1.5
Fish Tissue Criteria (mg/kg)
criteria.
aquatic life criteria for ammonia on August 22, 2013.
reflecting freshwater mussel and snail sensitivity.
aquatic life criteria for cadmium in 2016.
tests.
passed: July 17, 2018
years
corrective actions
quarries?
Presented by: Katie Milk, CHMM
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Plan Ahead!
Be proactive: Establish internal procedures for installing/modifying sources, using new processes, chemicals, raw materials, etc.
Keep the lines of communication open within your
Determine the scope of your project:
What new emissions units will be installed or modified?
Will production changes cause the need for additional modifications upstream and/or downstream?
Will your project trigger additional regulatory requirements, such as BAT/BACT/LAER, PSD, NNSR, NSPS, MACT/GACT , or air quality modeling requirements?
If project triggers burdensome regulations, are you prepared to comply with those, or is there flexibility to make changes to avoid them?
46
Timing
A Permit-to-Install (PTI) or Permit-to-Install and Operate (PTIO) must be obtained prior to the installation of a new source or modification
Ensure all involved with project are aware of application and processing timing
Agency review/processing times:
Minor source permits: up to 6 months (2-3 month average)
Synthetic minor source permits: up to 6 months (3-6 month average)
PSD/NNSR: variable, 5-18+ months
Public comment period can add 30+ days
Additional information requests from the permit writer and Ohio EPA can increase the processing time
Ohio EPA’s Rush List
Mike Hopkins, Ohio EPA, DAPC Lazarus Government Center PO Box 1049 Columbus, Ohio 43216 Phone: (614) 644-3611 Email: mike.hopkins@epa.state.oh.us
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Timing
Be familiar with site preparation activities allowed prior to issuance of permit – at your own risk (OAC Rule 3745-31-33)
All new sources are permitted to complete certain site preparation activities:
Grading, clearing and excavating (existing vegetation, old buildings, equipment, footers, pilings, foundations)
Temporary installations to prepare for future construction activities (access roads, parking areas, signage or traffic control signs, equipment storage areas, utilities for construction, dust control systems, erosion control, stockpiles
Utility poles
Landscaping and landscape fencing
Installing concrete forms and rebar for concrete footers, pilings, foundations, etc.
Cannot pour concrete
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Timing
Additional site preparation activities
Allowed for projects that are not a major modification, major stationary source, synthetic minor, or netting permit to avoid major NSR.
Permit application must be filed and determined to be administratively complete (usually within 14 days of submittal).
Must provide notification of activities to Ohio EPA.
Allowable activities include essentially everything up to the point of connection:
Installation of emission unit and control equipment Electrical service, piping, sewers, ductwork Concrete footers, foundations, pads and platforms for the buildings
Permanent roadways and parking areas that are not required to
Construction of new or expanded buildings, or renovation or
upgrading of existing buildings
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Determine Permit Type
New Source or Modification? Modification
OAC Rule 3745-31-01(SSS): Physical change or change in
the method of operation of any air contaminant source that does one or more of the following:
Results in increase in the allowable emissions Results in increase in emissions greater than de minimis levels
Relocation of source to a new facility Is a major modification for NSR (PSD or NNSR) Is a major modification under NSPS or NESHAP regulations
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Determining Permit Type
Identify possible exemptions:
Trivial Sources
< 1 pound per day Ohio EPA’s Engineering Guide 62 Appendix A of US EPA’s July 10, 1995 “White Paper”
De minimis Sources
OAC Rule 3745-15-05 Less than 10 pounds of any criteria pollutant per day and less
than one ton per year of any Hazardous Air Pollutants (HAPs)
Sources can be de minimis on an “actual” or “potential” basis Recordkeeping requirements for sources that are de minimis on
an “actual” basis
Categorically Exempt Sources
OAC Rule 3745-31-03(B)(1) Specific types and sizes of sources
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Determine Permit Type
Permit-by-Rule
OAC Rule 3745-31-03(C)
Rule-based requirements for specific types and sizes of common sources
Must meet qualifying criteria, emissions limits, conditions for
actual permit is issued)
Requires only a notification and is approved when submitted
Functions as both an installation and operating “permit” for the source
General Permit
OAC Rule 3745-31-29
More than 50 air pollution source types are eligible
“Boiler plate” requirements – pre-defined terms and conditions, similar to requirements that would be included in a traditional permit
Processing goal of 45 days after application submittal, usually takes less
52
Determine Permit Type
Minor Sources:
Permit-to-Install and Operate (PTIO)
Non-Title V (minor) sources Title V Synthetic Minor sources Federally Enforceable Permit-to-Install and Operate (FEPTIO)
Major Sources:
Permit-to-Install (PTI) Title V Permit-to-Operate (PTO)
Must apply for an “Off-Permit Change” within 12 months of
startup of a new source
Must modify Title V permit (Minor or Significant Modification)
before the startup of a modified existing source
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Application Process
Synthetic Minor Sources and Title V facilities must use
Ohio EPA’s e-Business Air Services online application system
Minor sources can use Air Services or submit hard copy
applications
Take into consideration:
Hiring consultant or attorney Reaching out to Ohio EPA, permit writer
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Application Process
Gather information
Calculations/Synthetic Minor Strategy
AP-42 WebFIRE Industry or facility-specific emission factors, mass balances, or
stack testing
Process Flow Diagrams Emissions Activity Category Forms Facility Profile Information
SCC codes Control device information – control efficiency, type,
manufacturer/model, operating ranges
Stack information and locations
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Application Process
Identify state and federal rule applicability
New Source Performance Standards (NSPS): 40 CFR Part 60
National Emission Standards for Hazardous Air Pollutants (NESHAP): 40 CFR Part 61
Maximum Achievable Control Technology (MACT) and Generally Available Control Technology (GACT): 40 CFR Part 63
OAC Rules
Air Quality Modeling
Required for emission increases above certain thresholds
Table 3 of Engineering Guide #69
Air Toxics Policy “Option A”
All PSD & NNSR projects
“Best Available Technology” Requirements
Sources that emit >10 tons per year
Ohio EPA’s “BAT Requirements for Permits Issued On or After February 7, 2014” dated February 7, 2014
BACT/LAER Study
Additional Impacts Analysis (PSD only)
Offset Demonstration (NNSR only)
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Application Process
Provide more information than is required
Provide suggested monitoring and recordkeeping Synthetic minor strategies
Provide preference for operational restrictions Build in flexibility for future changes
Include project descriptions Redline strikeouts for permit modifications
Use Ohio EPA’s “Permit Terms and Conditions Library”
http://www.epa.ohio.gov/dapc/terms/termsintro
Use Ohio EPA’s website to review issued permits for
similar facilities and operations http://www.epa.ohio.gov/dapc/newpermits/issued
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After Application is Submitted…
Work with permit writers and Ohio EPA to answer
questions and obtain additional information in a timely manner.
Check in with Ohio EPA to monitor progress, schedule
status calls.
Request draft versions of permits, and review carefully
Confirm information is consistent with application Communicate proposed requirements with facility
personnel
Ensure terms and conditions are within your capabilities
and are not overly burdensome
Maximize operational flexibility, minimize monitoring,
recordkeeping and reporting requirements
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After Your Permit is Issued…
Review final permit
Submit notifications (NSPS, MACT/GACT , OAC rules, etc.)
Schedule any required testing
Prepare a compliance checklist
Include all reporting and notification due dates, testing dates, expiration dates
Break down required monitoring, recordkeeping, testing
Identify frequency/averaging time and method of compliance for each requirement
Identify responsible personnel for each term and condition
Communicate requirements to affected facility personnel
Management practices and operational restrictions (closed containers, VOC content, production or usage limits)
Monitoring (pressure drop, temperature, pH, filter inspections, etc.)
Recordkeeping (Safety Data Sheets, material usage, operating hours, maintenance records, calculations, etc.)
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After Your Permit is Issued…
Keep renewal timelines in mind:
General PTIO – Every 5 or 10 years True Minor PTIO – 10 years Synthetic Minor PTIO – 5 years PTI – never expires, however…
Source must be installed within 18 months of permit issuance Can be extended for an additional 12 months with permission
from Ohio EPA
Title V PTO – 5 years
Application must be submitted no earlier than 18 months and
no later than 6 months prior to expiration
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Potential Roadblocks
Incomplete/incorrect information in permit application
Not responding to information requests from permit writer/Ohio EPA
Making significant changes to applications after the application is submitted
Not reviewing draft permits thoroughly
Failure to take into account future growth
Failure to take all operating scenarios into consideration
Source that is already in operation does not have a permit,
Voluntary disclosure
Attorney involvement
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Keep an eye out for…
Increases in production
Added shifts
New chemicals and raw materials
Like-kind replacements
Control device replacement/removal or even installation
Changes in stack location, height, flow rate, temperature, etc.
Certain small sources may not require permits but are subject to regulation/applicable requirements
Area Source MACT standards – minor sources may not have any permitted sources but may still be required to comply with notification requirements, management practices, monitoring, recordkeeping, etc.
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Limited Budget
Permit Assistance
http://www.epa.ohio.gov/dir/permit_assistance.aspx#113
484684-additional-permitting-resources
Office of Compliance Assistance and Pollution
Prevention (OCAPP)
http://www.epa.ohio.gov/ocapp/ComplianceAssistancean
dPollutionPrevention.aspx
Ohio EPA Permit Wizard
http://ohioepa.custhelp.com/app/opa
Ohio EPA’s Answer Place
http://ohioepa.custhelp.com/
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Recent Policy Changes
NSR Aggregation “Once In Always In” policy withdrawal Project Emissions Accounting under NSR Preconstruction
Permitting Program
Enforceability and Use of the Actual-to-Projected-Actual
Applicability Test in Determining Major Modification Applicability
Engineering Guide 69
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Presented by
Kevin Kilroy Safety & Environmental Manager Smithers-Oasis Company
1
Smithers-Oasis North America
Obtaining a Timely Air Permit
2
Current Actions - What you should be doing now Handling the Future - Project Management Review
System
Permit Background Work Obtaining Flexibility & Operational Uptime Permitting - What Has Worked
3
Permitting - Not just another activity- “its your legal basis to operate” Understand current permitting status and any restrictions that apply
Pay attention to agency proposals and be prepared to comment on any rules which may impact your company’s operations
Become familiar with a more complicated permitting system
This system ranges from permit exemptions to permits-by-rule
to general, synthetic minor and/ or major permits
Understand what constitutes a “permit modification”
Communicate internally with examples
A very useful exemption is the Deminimis exemption at
OAC 3745-15-05
Summary: Potential or actual emissions < 10 lbs/day with HAP
emissions < 1 tpy, and potential emissions from this and similar emission units < 25 tpy. If you use it, remember to keep records of daily and annual emissions
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Current Actions What You Should Be Doing Now
Handling the Future Project Management Review System
Need early-on compliance review for projects
Critical to conduct project scope review and analyze permit
such as timing, costs, restrictions, etc.
Target key internal functions (i.e., Technical, R&D,
Maintenance, etc.) – both to educate and to track projects early on
69
Permit Background Work
Work with project manager to collect basic project data:
emissions
Develop with project manager a schedule that includes
permitting
Understand proposed project(s) to be able to describe
in general terms in the permit application
70
During permit strategy brainstorming sessions, keep
in mind:
emission reduction and/or monitoring requirements
permitting scenario:
Separate out operations – by source categories or chemicals
If a regulated chemical emission is minor and grouping
applies a control requirement to much larger source
Maximize in the permit application emissions by
regulated pollutant classes up to level of permitting selected keeping in mind BAT and/ or Toxic Modeling requirements
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Permit Background Work
Participate proactively in permit data development:
for data being complete and accurate.”
Pay attention to key permitting details associated with each
project, including data collection; permit strategy and possible terms and conditions
Question all emission data and assumptions:
mass balance
and defendable?
may change emission/ compliance basis!
carefully for errors
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Permit Background Work
Obtaining Flexibility & Operational Uptime
Explore all emission reduction approaches in place of
installing expensive controls, including pollution prevention alternatives:
substitution (of HAPs or OEPA Air Toxics), etc.
73
During project review and early permit work, make
judgment on most likely agency permit requirements
Keep in mind that “you as the source must live with any
permit Terms and Conditions (T&Cs) and not the agency”
Provide your own permit T&Cs to minimize restrictive or
poor fitting ones:
To expedite permit processing, and Gives the agency an idea of your approach for demonstrating
compliance, for example monthly averaging versus daily
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Obtaining Flexibility & Operational Uptime
Controls:
and operational uptime are variables in agency negotiations.
not most of the time”
Design capture and collection system(s) to minimize
expenditures while maximizing result
Maintain source operation by providing equipment to:
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Obtaining Flexibility & Operational Uptime
Monitoring:
simple, reliable and fit your situation
Agency personnel tend to think everything can be measured but
that may not be true for your circumstances
For example, propose operational data as appropriate, such as:
Equipment hours of operation, or Emissions from material usage, for example:
Track hours worked daily, Inventory solvent usage monthly, and Back calculate daily solvent emissions
76
Obtaining Flexibility & Operational Uptime
13
Obtaining Flexibility & Operational Uptime
Monitoring:
using proven, cost effective and reliable technology
To monitor compliance all the time the source is operating
For example, propose monitor exit gas temperature instead of VOC
concentration
demonstration which are practical and repeatable:
Tie compliance monitoring to periods of discharge within process
cycle
Usually, longer time periods are better, particularly for variable or
non-routine operations
Permitting – What Has Worked?
Submit complete and accurate application:
process flow diagram
averaging times
review
78
Make permit reviewer’s job easy:
raw materials
Meet permit reviewer:
How familiar is permit reviewer with facility? Offer
tour
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Permitting – What Has Worked?
Determine extent of permit writer’s discretion and try for
best terms
Permits are public information and if you claim trade
secrets, provide two versions (one “sanitized”) for agency processing
Keep in contact with District Office or Local Air Agency
during processing
Be ready for agency questions when they come
application
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Permitting – What Has Worked?
81 of 57
Permitting – What Has Worked?
Review agency draft or final permit(s) carefully for accuracy
and agency written terms and conditions
Provide written comments to unacceptable parts of draft
permit within allotted timeframe; establishing possibility
Involve legal counsel on permit comments or to appeal
permit to the Environmental Review Appeals Commission
Be courteous and professional in all dealings with agency
personnel
Utilize Consultants and/or Legal Counsel as resources:
ways to obtain Deminimis or Minor Permit status
may be needed
Talk with agency (directly or indirectly)
If Consultant hired, track and assist with permit data
collection by internal personnel
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Permitting – What Has Worked?