Workshop GG
Sustainability Best Practices … Zero Waste Efforts, Trends & Regulations
Wednesday, March 22, 2017 11:15 a.m. to 12:30 p.m.
Workshop GG Sustainability Best Practices Zero Waste Efforts, - - PDF document
Workshop GG Sustainability Best Practices Zero Waste Efforts, Trends & Regulations Wednesday, March 22, 2017 11:15 a.m. to 12:30 p.m. Biographical Information Anna M. Maiuri, Member, Dickinson Wright PLLC 2600 W. Big Beaver Road,
Wednesday, March 22, 2017 11:15 a.m. to 12:30 p.m.
Biographical Information Anna M. Maiuri, Member, Dickinson Wright PLLC 2600 W. Big Beaver Road, Suite 300, Troy, MI 48084 248-433-7558 amaiuri@dickinsonwright.com
Anna Maiuri has over 23 years of experience practicing solely environmental law. During those 23 years, she has tackled issues related to all environmental media—land, water, air, and has extensive knowledge of the environmental laws and regulations that govern those media. She is particularly experienced in helping utility companies and manufacturers achieve regulatory compliance through effective negotiations with governmental regulators that result in cost- effective strategies that fulfill both the client's and the regulator's needs. Anna has saved her clients close to a million dollars in penalties through reasoned negotiations of various consent
environmental laws and regulations and how regulators interpret them. Anna also has extensive experience in complex matters including developing a strategy to address methane issues at a former municipal landfill, obtaining wetland determinations, and
claims associated with a county landfill. She also helps corporations, business owners and
across the country and around the world. Anna’s latest speaking engagement occurred on February 24, 2017 when she addressed a group of Arizona municipal attorneys on “Interesting Times: Changing Environmental Priorities under the New Trump Administration.” John Bradburn, Global Manager of Waste Reduction General Motors, 7174 S. Vassar Rd., Grand Blanc, MI 48439 john.bradburn@gm.com John is manager of global waste reduction at General Motors. In this role, he leads the company’s landfill-free initiative, which has resulted in 152 GM operations around the world that reuse, recycle, and convert to energy all waste from daily operations. John is an expert in waste reduction and recycling, and is dubbed GM's MacGyver for devising unconventional uses for everyday waste. He frequently mentors other companies pursuing zero-waste goals. John’s responsibilities also include directing GM’s design-for-the-environment program, implementing sustainable processes and technologies that reduce environmental impact and costs. John frequently speaks at various sustainability-focused events and has been recognized by the Society of Automotive Engineers with four Environmental Excellence in Transportation awards for material development and reuse and recycling projects. In 2015, John received the Presidential Lifetime Service Award from the Office of the President of the United States for sustainability services to youth. John has worked for GM for more than 37 years. He earned a Master of Science degree in hazardous waste management from Wayne State University in Detroit in 1995 and a Bachelor
Hazardous Materials Manager.
Biographical Information Zane S. Hatahet Associate Attorney, Dickinson Wright PLLC 350 S. Main Street, Suite 300, Ann Arbor MI 48104 734-623-1931 Fax 844-670-6009 ZHatahet@dickinsonwright.com
Zane Hatahet practices in the Dickinson Wright’s Corporate Department. Mr. Hatahet advises
mergers & acquisitions. In addition, Mr. Hatahet, who was born in Detroit and spent part of his childhood growing up in Dubai, has a keen interest in energy law and environmental law. Prior to joining Dickinson Wright, Mr. Hatahet attended the University of Michigan Law School, where he gained experience working as a student attorney for the Unemployment Insurance Project, Environmental Law Clinic, and Low Income Taxpayers Clinic, and as a research assistant for J.J. Prescott, for whom he did research primarily regarding law & economics. He served as a Judicial Intern for Judge Julian Abele Cook, Jr. in Detroit in summer 2013, and he worked in- house at Marathon Petroleum Corporation in summer 2014. Todd Roeser, General Counsel, SRG Global, Inc. 800 Stephenson Highway, Troy, Michigan 48083 248-509-1110 troeser@srgglobal.com Todd Roeser is the General Counsel for SRG Global, one of the world’s largest manufacturers
goods, and commercial building products industries. In this role, Todd leads SRG Global’s legal capabilities in helping SRG Global create value while managing risk. Todd manages the company’s legal affairs, advises SRG Global’s senior management team on overall global business vision and strategy, and provides legal support to complete strategic business
strategic objectives, manages legal affairs related to SRG Global’s joint ventures, and acts as counsel for mergers and acquisitions. Todd provides advice, counsel and training to advance SRG Global’s compliance initiatives around the world. Todd also serves as Assistant General Counsel for SRG Global’s parent company, Guardian Industries Corp., where he provides advice and counsel on various transactions for the divisions
manufacturing companies. Todd joined Guardian Industries as Assistant General Counsel in 2008 and SRG Global as its Legal Director in 2012. Todd began his career at the law firm of Miller Canfield, where he advised business clients on many strategic corporate endeavors including mergers, acquisitions and joint ventures. Prior to joining Guardian Industries and SRG Global, Todd served as corporate counsel at Freudenberg-NOK, an automotive manufacturing company, counseling leaders in structuring, negotiating, and completing transactions, acquisitions and divestitures. Todd also led legal negotiations in commercial transactions in both domestic and international settings, managed litigation, and designed and implemented legal processes and compliance systems to protect the company and manage risk. Todd earned a Bachelor’s of Science and a Doctorate of Law (J.D.) from the University of Michigan in Ann Arbor, Michigan. Todd currently serves as a member of the Board of Governors
Conservancy.
2017 MEC Presentation Anna Maiuri & Zane Hatahet (Dickinson Wright) John Bradburn (GM) Todd Roeser (SRG Global)
Facilitator
GM
Overview of “Zero Waste”: Basic Concepts in Economics
them to manufacturers across varying industries (e.g., steel, synthetics, glass, etc.). This is a circular system – the car may no longer be used as a car, but to the extent possible, its components are re‐purposed in different applications, thus keeping the materials of the car out of landfills and in the economy as various potential products.
The Different Dimensions of “Zero Waste”
re‐process it, and re‐introduce it into the economy.
recycling.
beginning (due to more efficient product designs, more mindful consumption, and more prospective savings in the long term), industries and individuals help to solve the problem of excessive waste before it starts.
Definitions & Standards
individually, which means “zero waste” does not have a single definition.
to landfills and not being incinerated.
Definitions & Standards (Continued)
clear reasons: lack of space; lack of incentives to improve product designs, consumption habits, and system efficiencies; material decomposition leading to greenhouse gas emissions; run‐off or permeation of toxic liquids that can taint water sources; etc.
them – primarily, it creates air pollution and leaves behind residue that cannot be easily recycled or repurposed.
permissible), and companies should be very mindful to avoid fines and lawsuits from the Environmental Protection Agency and Department of Justice. The same concept is true for material run‐off and impacts on water supplies in the case of burying waste (e.g., potential exposure under the Federal Clean Water Act and state parallels).
Definitions & Standards (Continued)
have” for companies seeking zero waste compliance; besides, from a corporate competition and bench‐marking perspective, companies want to raise the bar, so companies are more concerned with getting to 97% or 98% diversion (or at least 1% better than their closest peers).
zero waste competitiveness, measuring points are more consistent; for instance, the 90% diversion statistic essentially must be measured on a facility‐specific level, geographic‐area level, or corporate‐wide level (i.e., consistency in zero waste calculations is a “must have” for zero waste reporting to be considered credible).
Definitions & Standards (Continued)
inquiry in science or engineering, knowledge is built upon knowledge, which ultimately leads to progress.
money by sharing ideas and cutting down time that would otherwise be spent re‐ inventing the wheel.
Smuckers and Colgate‐Palmolive to tour its zero‐waste facilities in Indiana and provided consultation to them.
and though jam companies make jam, all those companies: i) have employees consuming food and throwing some amount of it away each day; ii) use energy to operate their facilities, machinery, computer systems, etc.; and iii) can translate their use of resources into uniform statistics to measure performance.
certification, etc. in the pursuit of zero waste, like ZWIA.
Independent Organizations: ZWIA
framework for companies seeking zero‐waste certification.
pursue and attain certification in its Zero Waste Business Recognition Program.
1. Adopt the goal of zero waste to landfill, incineration, or the environment; 2. Adopt corporate policy of zero waste that uses ZWIA’s definition of “Zero Waste,” which is: i) all discarded materials are resources; ii) resources should not be burned or buried; and iii) goal is zero air, water, and land emissions; 3. Achieve 90% diversion for one facility, for a geographic area, or corporate‐wide; 4. Meet all national, state, and local solid waste and recycling laws and regulations; 5. Commit in writing to reductions of remainders (sludge, residue, etc.); 6. Submit summary of zero‐waste initiatives that can be published on ZWIA & national affiliate websites; and 7. Submit data annually to national affiliates.
Independent Organizations: ZWIA (Continued)
GRRN’s website provides excellent resources for companies seeking to pursue zero waste. GRRN also offers customized, on‐site trainings and workshops for companies.
Independent Organizations: ZWIA (Continued)
adopted the following narrative definition of “zero waste,” which GRRN’s website identifies as the internationally accepted, peer‐reviewed definition, as of November 2004:
to guide people in changing their lifestyles and practices to emulate sustainable natural cycles, where all discarded materials are designed to become resources for others to use. Zero Waste means designing and managing products and processes to systematically avoid and eliminate the volume and toxicity of waste and materials, conserve and recover all resources, and not burn or bury them. Implementing Zero Waste will eliminate all discharges to land, water or air that are a threat to planetary, human, animal or plant health."
Other Independent Campaigns & Organizations
Foundation (“ERF”), GRRN, and ZWIA to identify and support businesses in pursuit
Business Recognition Program in the U.S.
campaign.
compostables, including discarded food, paper, and yard materials. Due to their organic nature, these materials decompose anaerobically (without oxygen), and produce methane gas, a greenhouse gas that COOL 2012 cites as being 72 times more potent than CO2 over a 20‐year period (meaning landfills emit the equivalent of 20% of U.S. coal‐fired power plants each year).
conversation, tech companies – particularly those that work only in software and internet / social media development, without physical widgets – matter just as much as heavy industry companies. Tech / software companies, like Microsoft: i) employ thousands of individuals who eat lunch every day and use bathrooms and facilities; ii) use electricity and resources just to keep server systems up‐and‐running; and iii) will have needs (at some point) to upgrade office equipment, computer systems, furniture, etc., or to expand corporate campuses – all tasks that will create waste management problems.
Other Independent Campaigns & Organizations
Platinum.
greenhouse gas emissions.
from a group like LEED is the streamlining of performance metrics that will allow companies to earn tax credits, like those (formerly*) available from Section 179D of the Federal Tax Code (originally added as a sustainable building tax credit under the Energy Policy Act in 2005).
buildings, core & shell, and commercial interiors), silver LEED certification or better is required for the Section 179D tax credit.
granted for lesser achievements). This peak credit requires a reduction in total energy and power consumption by 50%, as measured by a building’s interior lighting, building envelope, and heating / cooling / ventilation / hot water (“HVAC”) systems.
12/31/2016. The DOE has a calculator to help companies determine the extent of their cost savings, and potential eligibility for a tax credit for buildings built and put into use before 12/31/2016.
The Current Status of Section 179D
Capital Review Group (“CRG”) highlighted that three separate bills have been introduced to extend Section 179D. The following text is directly from the CRG website:
Representatives on November 17, 2016, this bill would extend §179D through December 31, 2018.
deduction for one year—through December 31, 2017. At the time of this writing, no further action has been taken on either H.R. 6360 or 6361.
bill proposes an expansion of the §179D deduction. Previously, tax‐exempt governmental entities could allocate their deductions to the primary designers of qualifying energy efficiency
significantly reduce their tax burdens based on projects they have performed on public
allocate their deductions to primary designers. In addition, the bill states that partnerships and S corporations would be eligible to receive an allocation of the §179D deduction—which would extend this valuable incentive to many additional small and medium‐sized businesses. H.R. 6376 has been enthusiastically endorsed by the American Institute of Architects (AIA).
The Implications of Varying “Zero‐Waste” Approaches
firmly advocates for clean and renewable energies and practices, like solar and wind
harnessed.
through incineration have had lobbyists and lawyers pursue legal and tax recognition of this practice as a “green energy” practice.
implications of doing so with regard to eligibility for recognition from entities like GRRN and ZWIA. These groups argue that incentivizing incineration of waste as “green energy” production is antithetical to the zero‐waste philosophy, as it leads to the destruction of resources (recall that part of subscribing to ZWIA’s definition of “zero waste” is viewing all waste as resources) and pollution, even if energy is created.
to pursue, but choices that cross into the realm of green energy and zero waste are subject to the surrounding politics.
Why “Zero Waste” Matters: Benefits and Incentives
the overall reduction of waste. The reduction of waste, of course, presents a clear cost‐savings upfront (and direct benefit to the environment).
for the sake of cost savings, however, over‐simplifies the overall benefits – and costs –
investments in infrastructure, machinery, and talent that collectively make a zero‐ waste program work.
Why “Zero Waste” Matters: Benefits and Incentives
profit or net loss when everything is factored into the equation (i.e., a program costs a company X dollars to run, and it allowed the company to recognize Y dollars in material and energy savings).
much is saved (on energy, materials, etc.), as the broader impact of being a “green” company and demonstrating commitment to environmental stewardship ultimately alters the public’s perception of the company, and the decision of members of the public to patronize a company by investing in its products, services, and brand.
cost it about $7.5 million annually, but it estimates its gains at $11.5 million annually, with the $4 million differential reflecting not only how much it saved, but also how much it earned from new or continuing business from customers, who factored the company’s “green” profile into their decisions to buy the cars.
1. Data management is the first practical step in approaching a zero‐waste program: companies should determine what their consumption habits are (even in the context of design) to create a starting point from which to build. 2. The second practical step is to identify and secure all “low‐hanging fruit” (i.e., resolving the easiest, highest‐return problems first). 3. Once a company knows the extent of its waste profile and plans to resolve the primary issues, it should then seek creative solutions from its employees and / or start the corporate benchmarking process of learning from peers.
devices that are used to control oil spills) in components for the Chevy Volt. GM also found a way to compress polystyrene foam packaging into pellets, process the pellets with polymers, and make soles for shoes.
inception that are easily recyclable and re‐usable (i.e., even if the components are newly‐manufactured, they are designed with thought given to how they can be used once a car breaks down).
GM Global Manager of Waste Reduction
equivalent (where feasible)
free
SMM is an umbrella program for the following sustainability activities:
Canada 6 United States 48 Mexico 17 Argentina 3 United Kingdom 5 France 1 Germ any 9 Poland 3 Austria 1 Spain 2 I ndia 5 China 11 Thailand 4 South Korea 17
North Am erica 7 1 Asia Pacific 3 8 Europe 2 3 South Am erica 1 5 Africa 5
Brazil 9 Ecuador 2 I taly 1 Uzbekistan 1 Hungary 1 Egypt 1 South Africa 4 Colom bia 1
environmental considerations into product development, material selection, manufacturing processes in order to reduce product and facility impacts, minimize costs, as well as promote environmental sustainability.
dents and scratched components into CCA Outlet Shop on a multi-facility basis to enhance financial value
Leading and Sharing Innovation Creating an Industry Change
Assembly turned into raised beds in Detroit Provides nearby residents and soup kitchens with nutritious, locally grown food
Overseas, a common alternativ e
Clean Tech (Wash + Flake)
Palmett
W.T. Burnett (Fleece) Rogers Foam (Die Cut)
EXO‐S manifold cover)
GM plant CAMI, Ramos, CCA (Vehicle Assy.)
FSG (Filter Media) In Flint ‐ New Life Center
The Empowerment plan (Coats for homeless) GM Plants (Air filters) Detroit, Flint & International Distribution Detroit / Flint (Home insulation)
Scrap
GM Rochester, scrap insulation UniFi (Chips)
States per color:
MI NC QC O N NY Orion Assy.
WTC Flint Tool & Die GM Ren Cen Flint
Powertrai n
City of Flint
(Sort & Bail) schupan (Sort & Bail) Hamtramc k recycling
CAMI
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Sustainability & EHS Symposium
Duke Energy Convention Center Cincinnati Ohio March 21, 22, 2017
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Who We Are
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Supplier: Automotive products
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Body Side
Body side moldings Fuel filler systems Claddings Rocker panels Wheel flares/arches Wheel covers Door handles
Front & Rear End
Grilles Emblems & nameplates Front fascia appliqués Liftgate moldings Spoilers Rear appliqués
Green House
Ditch moldings Window surround moldings Cowls A, B, C, D pillars Belt moldings
Accents
Center consoles Instrument panel, Overhead, Seat trim, Door panel accents Steering wheel trim components Interior assemblies
Integrated Systems
Active grille shutters Integrille™
INTERIOR SUB SYSTEMS EXTERIOR
Other
Roof appliqués Vents
Download our SRG Global Gallery on your phone or tablet Android phone: iPhone:
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Capabilities
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Any finish in any technology you want
Metal Stamping and Roll Forming Metal Stamping and Roll Forming Injection Molding Injection Molding
Core Manufacturing Capabilities
Assembly Assembly Painting Painting Chrome Plating Chrome Plating
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Global footprint
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3,620 people 1,465 people 515 people
NORTH AMERICA
Troy, MI
Numbers based on January 2016
EUROPE ASIA PACIFIC
equipped with our parts
Manufacturing facilities Advanced Development Centers Technical Commercial Offices Alliances/ JV World Headquarters Expansions in progress
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Sustainability
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Where did we start?
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April 1, 2010 - Begins 4 year EPA and DOJ Criminal Investigation Dawn Raid: 26 Agents storm SRG Global Farmington Criminal Allegation: Intentional violation of CWA: bypass, falsification of records, tampering with samples, other.
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How do we get there?
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Vision
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SRG Global employees are committed to maintaining a safe and healthy work place, striving for zero injuries, and operating in a manner that is environmentally and socially responsible, using resources more efficiently to create value for our customers, the company, and society. We continuously improve EH&S performance through strong leadership and participation at all levels in the organization
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Culture
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We have a STRONG CULTURE focused on creating LONG- TERM VALUE in what we do and how we do it Shared COMPANY VALUES and BELIEFS guide INDIVIDUAL BEHAVIORS
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sustainability (lead by example)
company – value creation
Culture
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Culture
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Look beyond what we already know – the essence of creating value Take action beyond what is required Embrace entrepreneurship, going beyond daily responsibilities Set our own high standards for sustainability beyond what society requires us to do Pursue operations excellence beyond industry standards Create innovative solutions beyond the needs of our customers and consumers
We are a forward-thinking, innovative company that looks to create value for our customers and society, by striving every day to:
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In all we do, we go
Culture
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Culture
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Focus on New Awards Program - Competition Recognize teams and individuals
excellence, eliminating waste, optimizing and innovating.”
and sustainability
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Execution - Innovation approach
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MEGATRENDS provide the opportunities that SRG Global has classified into 5 main innovation pillars
Embedding functionality and cutting edge technology into our products Custom engineering for quality, durability and consumer preferences Creating sustainable, safe, and compliant products, processes and applications Doing more with less… energy, weight, fuel consumption Expanding and improving processes and operations
SRG GLOBAL OPPORTUNITIES
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SRG Global Suzhou Case Study
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Value Creation, Fulfillment: Celebrating Success
Culture: EHS Excellence Competition - Silver
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– Normalized and standard across plants/regions – Easily obtainable through integrated business systems
– Not just EHS responsibility – Operations responsibility
Areas of improvement and lessons learned:
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Hazardous waste reduction through acid recycling
Nearly 99% total recycling rate in Liria (Spain) facility Over 90% of Copper and Nickel recycled (except 1 plant) Over 95% of Chrome recycled
Where we are today?
Continually looking for ways to create value for society