MBtech Group GmbH & Co. KGaA Solutions provider for the mobility - - PowerPoint PPT Presentation

MBtech Group GmbH & Co. KGaA

Solutions provider for the mobility industry

2 22.02.2017 Presentation MBtech Group, AKKA Technologies

Growth of a European market leader

2012  AKKA Technologies becomes the majority shareholder in MBtech  AKKA Technologies growths to become the market leader for engineering and consulting services in Europe 1984  Maurice Ricci founds HYSYS, his first company in the automotive industry, in Lyon 1995  Foundation of MB-technology GmbH in Germany

As a company with over 20 years of experience in the automotive industry, we know global markets.

3 22.02.2017

Worldwide

Presentation MBtech Group, AKKA Technologies

Worldwide and ever closer to the customer

We maintain the highest standards of quality and reliability. This allows us to earn the trust of our customers.

12.200

3.300

8 15

20

70

EMPLOYEES

LOCATIONS COUNTRIES

In Germany

EMPLOYEES LOCATIONS

ENTITIES

4 22.02.2017 Presentation MBtech Group, AKKA Technologies

Facts & Figures

400 474 827 879 886 1.002

2010 2011 2012 2013 2014 2015

Core industries Sales trend (Mio. Euro) 42% Automotive 21% Aerospace 33% Other 4% Rail

337 Worldwide Germany (in 2015)

With MBtech as the Automotive Competence Center, the AKKA Group is perfectly positioned in the automotive industry.

5 22.02.2017 Presentation MBtech Group, AKKA Technologies

MBtech – the solutions provider for the automotive industry

 Responsible implementation of projects, delivery of reliable results  Sustained optimization of the value chain and management processes  Experts on Demand (EoD) for flexible support  Implementation and operation of customer installations  Training and qualification of personnel (MBtech Academy)  MBtech-own locations near the customer to offer more customized, effective results

Vehicle development – from individual components, modules and systems to the entire vehicle

We believe in maintaining a strong customer orientation, reflected by our portfolio covering current and future market needs.

6 22.02.2017 Presentation MBtech Group, AKKA Technologies

MBtech services along the entire value chain

Program Management

Full vehicle projects Central planning, management and implementation of all development activities Project and program management Testing equipment and operator models Processes, models, and tools

Reliable partner for the management and implementation of complex projects

From concept to series production

End

Electric / Electronics

Program Management

Powertrain Solutions Body Development Calculation & Simulation Infrastructures & Testing Consulting Solutions Manufacturing Engineering

7 22.02.2017 Presentation MBtech Group, AKKA Technologies

Full vehicle development with MBtech

In order to ensure a full vehicle project runs smoothly, we plan and manage all development activities, coordinating with other suppliers and service providers where necessary.

Program management – Combined expertise for full vehicle projects

Overview

Concepts Strategy (Design, Styling) Concept development Series development Series

Full vehicle development and subprojects

Full vehicle integration Function development Digital, physical protection Manufacturing engineering INTERIOR EXTERIOR CHASSIS BODY E/E POWERTAIN

 Target customer analysis, target markets  Feasibility study  Vehicle profile  Product Lifecycle  From SOP* change years  Facelift  Design Connection Point *Start of Production

8 22.02.2017 Presentation MBtech Group, AKKA Technologies

Full vehicle development with MBtech

 Feasibility study  Creation of processes for product development  Scheduling and maturity planning  Setup and operation of project houses  Definition and creation of requirements specifications  Setting up projects and structured handover to Project Management  Takeover and restructuring of current projects

Project preparation - A solid foundation for the success of your project

Coordination of all the tasks and activities from the project start, taking into account all the functional domains involved in the full vehicle project:

Overview

Preparation

Implementation

Steering

9 22.02.2017 Presentation MBtech Group, AKKA Technologies

Full vehicle development with MBtech

 Management and guidance of all scopes of development  Supplier management (development, prototypes, series)  Vehicle and component development  Styling, design und structural design  Setting up and testing prototypes (hardware and software)  Homologation and certification  Startup management, SOP guidance and After Sales

Project implementation - Our expertise for the success of your project

From the finished concept to production maturity, we take full responsibility as general contractor for the development and management of your project along the entire product lifecycle

Overview

Preparation Implementation Steering

10 22.02.2017 Presentation MBtech Group, AKKA Technologies

Full vehicle development with MBtech

 Tracking and reporting of processes, costs and maturity levels  Carrying out internal and external project audits to ensure process conformity  Early recognition of deviations and implementation of suitable measures for meeting targets  Documentation and change management  Effective multi-project management through use of synergies and adaptation of our methods

Project steering - Transparent decision-making processes for optimum control

Our own tried-and-tested methods, tools and processes can be adapted to individual customer systems, providing you with greater flexibility over the course of the project

Overview

Preparation Implementation Steering

11 22.02.2017 Presentation MBtech Group, AKKA Technologies

Full vehicle development with MBtech

 Quick and flexible reactions to your change requests  Early recognition of deviations  Reduction of interfaces and securing flow of information  Increasing quality and cost efficiency  On-site expertise tailored to your project requirements

Program management - Our added value

As a central coordinated interface for your projects, we achieve higher maturity levels in development projects and ensure earlier production starts

Overview

Preparation Implementation Steering

12 22.02.2017 Presentation MBtech Group, AKKA Technologies

Powertrain Solutions

Structural design and functional validation Gasoline & diesel engine development Transmission integration and application Hybrid & eDrive Exhaust treatment systems and concepts Powertrain application and testing Engine, transmission adjustments as well as assembly and analysis Powertrain variant application for turnkey projects

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management

Powertrain Solutions

Body Development Calculation & Simulation Infrastructures & Testing Consulting Solutions Manufacturing Engineering Design

From concept to series production

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 Structural design and calculation

 Packaging and pre-dimensioning  Detailed design and documentation  FE, CFD, Multiple Body Simulation  Procurement of prototype parts

 Mechanics and NVH

 Engine protection - test bench/durability  Tilt rig testing  Vibration testing and high-speed camera images, vibration measurement at vehicle engine support  Supervision of shaker and pulser tests  Engine handling test, assembly testing and vehicle temperature testing (test drive)

Presentation MBtech Group, AKKA Technologies

Powertrain Solutions

Structural design and functional validation

Adaptation of engine design in relation to packaging and NVH. Mechanical engine validation for durability testing and at the test bench

Overview

14 22.02.2017 Presentation MBtech Group, AKKA Technologies

Powertrain Solutions

 Engine and mule vehicle body for prototypes and small series  Combustion (performance, emission, consumption, protective functions)  Thermodynamics, lambda control and misfire detection (petrol)  Cold-start application, height, learn functions and emission models  Drivability and controller development  Exhaust-gas system development and after treatment (e.g. Oxi-Cat, DPF, SCR)  Structural design, mathematical and mechanical protection, NVH  E/E integration and function development  OBD application and documentation  Transmission application and mechanical protection  Engine and transmission prototype design  Tear-down analysis  Hydraulics  Homologation  Engine and vehicle durability testing

Turnkey application, combustion application for petrol, diesel and gas including exhaust gas after treatment

Basic data input and testing of engine and transmission for various vehicles, e.g. meeting requirements of EU5/6 certification

Overview

15 22.02.2017 Presentation MBtech Group, AKKA Technologies

Powertrain Solutions

 Hardware integration

 Packaging, FE, CFD, MKS Simulation  Provision of prototypes (HW/SW)

 Function development

 Specification and model-based development  Networking and implementation  Testing (SiL, HiL, vehicle), as well as initial startup

 Application

 Drivability, engine intervention and switching characteristics  Engaging and disengaging gears, as well as driving off and creeping

 Protection

 Component limits  Calibration

Integration and application of transmission system

Integration and application of AM- AT- and DC- (wet and dry) transmissions fit for series production

Overview

16 22.02.2017 Presentation MBtech Group, AKKA Technologies

Powertrain Solutions

 Concepts & diagnosis

 Adaptation and orientation of product strategies  Design, definition of E/E and topology hybrid systems  Technological assessment, calculation and simulation  Packaging and heat management  Definition of E/E topology hybrid systems

 Components & System

 Creation of specifications and function development  Calculation, simulation, model creation and design  Development from concept to prototype  Functional protection, requirements  Application, mechanical, E/E and functional integration  Process management, quality control, safety aspects

 Integration & validation, road to rig

 Endurance testing, drivability, longitudinal and lateral dynamics  Initial startup, functional check  HV measurements and protection incl. measurement set-up  Parameterization and data input  General: EMC, NVH, XiL

Hybrid & E-Drive

Design, development, integration and validation

Overview

17 22.02.2017 Presentation MBtech Group, AKKA Technologies

Powertrain Solutions

 Engine test benches (electric, hydraulic and combustion machinery) for testing and measurement of entire drive power  Component test benches for testing of individual components, as well as mobile test facilities  Vehicle test benches for a realistic reproduction of road conditions  Test tracks, testing on public roads and real driving emissions  Workshops for the development and testing of entire drive systems  EMC hall and specific facilities for the development of alternative drives  Cooperations and partnerships for the use of further test bench facilities

Technical resources for Powertrain projects

In-house facilities effectively complement our broad spectrum of services

Overview

18 22.02.2017 Presentation MBtech Group, AKKA Technologies

Design

Center for design and model construction Forming (design, creation) CAD design: Concept modelling, interface development, proof of concept Model construction, functional and

• perable prototypes

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management Powertrain Solutions Body Development Calculation & Simulation Infrastructures & Testing Consulting Solutions Manufacturing Engineering

Design

From concept to series production

19 22.02.2017 Presentation MBtech Group, AKKA Technologies

Sketching

Powerhouse for new ideas – First drafts come to life

Overview Virtual Reality Transportation Design Interior Graphic Design

 Ideas and impulses for the full concept development  Development or implementation of design concepts  Consideration of technical and economic aspects already in the early design phase

Transportation Design Exterior User Interface / User Experience

20 22.02.2017 Presentation MBtech Group, AKKA Technologies

Clay Modelling

Form finding – Plastic interpretation of sketching

Overview Clay modelling Tape rendering

 Models with scale 1:5, 1:4 or 3:8 for e.g. wind tunnel and shape line plans  CAD data creation based on scanned data for milled 1:1 models  Clay phase of 1: 1 models (two different sides for the variant representation)

21 22.02.2017 Presentation MBtech Group, AKKA Technologies

Surface Development

Taking shape – Specification and feasibility of sketching

Overview Class A surfaces interior Class A surfaces exterior

 „Point clouds” from the clay model, scanned as a basis for the surfacing  Final result: 3D surface model, whereby Class-A stands for the highest quality in the constancy of the surfaces

22 22.02.2017 Presentation MBtech Group, AKKA Technologies

Model Making

Ideas become reality – Drafts become tangible and functional models

Overview Model making exterior Model making interior Lights & Parts

 From the detailed scale (mostly 1: 4) over 1: 1 See-Through and "entry models" to drivable small series  Special focus on Lights & Parts (headlight details and lighting)  Model making at the highest qualitative level

23 22.02.2017 Presentation MBtech Group, AKKA Technologies

Electric / Electronics

Function development Integration and validation System architecture and networks Component development Hardware and software development For all vehicle functional domains and state-of-the-art technologies

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics

Program Management Powertrain Solutions Body Development Calculation & Simulation Infrastructures & Testing Consulting Solutions Manufacturing Engineering Design

From concept to series production

24 22.02.2017 Presentation MBtech Group, AKKA Technologies

Wiring harness Software

Electric / Electronics

System development

Components

E/E Systems development  Domain responsibility

 Body & lighting  Driving dynamics & driver assistance  Infotainment & connectivity  Network  On-board electrical system

 Component Responsibility

 Change management  Supplier management  Documentation

Interface control

 Technical departments (project, line)  Diagnosis  Protection  Quality management  Startup management  Production

Product Identification Style

Design

Validation

Systems

Overview

25 22.02.2017

Systems Wiring harness Software Product Identification Style

Design

Validation

Presentation MBtech Group, AKKA Technologies

Electric / Electronics

Development of E/E components (ECU)  Project management, from development to series maturity  Integrated systems

 Assessment, monitoring and development  Concept creation, implementation and customizing architecture and connections  Integration and validation

 Integrated Software

 Basic software (architecture, OS etc.)  Bus systems and diagnosis (CAN, LIN, FlexRay, etc.)  Integration and configuration management

 Hardware development

 Concept, circuit diagram development and layout  Development, verification, FMEA, FMEDA and FTA  Integration of modules, initial startup and verification of hardware

 Testing

 Test automation (e.g. PROVEtech: TA, Vector CAST, LabVIEW)  Software and function testing, environmental and endurance testing  Test process for PROVEtech: TP5 model (coordinated with SPICE/CMMI and ISO 26262

Component development

Components

Overview

26 22.02.2017

Components Systems Wiring harness Product Identification Style

Design

Validation

Presentation MBtech Group, AKKA Technologies

Electric / Electronics

Software development

Embedded software  Development

 SW architecture  Model-based development  Embedded coding

 Integration

 Integration of software modules  AUTOSAR configuration and integration

 Quality assurance

 Coordination and implementation of Automotive SPICE (assessments, process improvement)  Consultation, coaching, training for SW development process  Software test

 Safety: SW audits and draft according to ISO 26262

Software

Overview

27 22.02.2017

Systems Software Components Product Identification Style

Design

Validation

Presentation MBtech Group, AKKA Technologies

Electric / Electronics

Wiring harness development

Wiring harness development  Integration of part designs into overall scope

 Draft, digitalization, updates and archiving  Ensuring technical compatibility  Definition of connection elements

 Monitoring product documentation of parts scope

 Supporting the creation of draft data  Managing digital models  Preparing requests for data changes  Management and updating of product drawings (and 3D comments), archiving

 Verification of product design and process feasibility

 Assignment of specified product and process constraints during design review (geometry, process, packaging)

 Quality and cost optimization

Wiring harness

Overview

28 22.02.2017 Presentation MBtech Group, AKKA Technologies

Body Development

Body structure, doors and hatches Exterior and interior Chassis Tank Digital mock-up, package, product documentation

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management Powertrain Solutions

Body Development

Calculation & Simulation Infrastructures & Testing Consulting Solutions Manufacturing Engineering Design

From concept to series production

29 22.02.2017 Presentation MBtech Group, AKKA Technologies

Body Development

 Consultation, pre-development, styling protection, design and construction, production start-up and ongoing refinement  Template-based design of components, modules and entire body shells  Modular concept development applicable to all vehicles  Expertise in lightweight construction (material and joining methods, aluminum, intelligent steel, magnesium, CFK, multi-material mix)  Acceleration of development process through early integration and coordination with adjacent components

Body structure, doors and hatches

Modular and comprehensive vehicle development taking into account manufacturing and production processes

Overview

30 22.02.2017 Presentation MBtech Group, AKKA Technologies

Body Development

 Overall assumption of development and integration tasks  Model protection und concept development  Material-compliant design

Exterior

 Glazing  Seals  Trim parts  Spoiler  Bumper  Front module  Detachable parts  NVH

Interior

 Cockpit  Centre console  Door paneling  Seats  Load compartment trims  Floor coverings  Covers  Panels

Interior, Exterior

Development and adaptation of chassis and driving systems incl. Design , system integration , supplier management and mechanical construction

Overview

31 22.02.2017 Presentation MBtech Group, AKKA Technologies

Body Development

Chassis and tank

Holistic assumption of development and mechanical design

Overview

 Design of chassis components and overall systems  Constructive implementation and integration

Chassis and tank development

 Packaging of chassis systems, framework and components  Kinematic and installation space analyses  Component and module responsibility including supplier management  Tank development  Hose and line routing  Assembly arrangement, supports, consoles, covers  Functional target achievement

32 22.02.2017 Presentation MBtech Group, AKKA Technologies

Body Development

 Full vehicle and derivatives validation

 Dimensional concept & ergonomics  Model validation  Digital mock-up  Package  Digital construction feasibility  Certification documents, GCIE

 Tolerances

 Interior and exterior dimensional concepts  Joint plans  Joining sequences

DMU, Package and Product Documentation

 Product documentation

 CAx, parts lists, maturity level, change management  Data preparation  Data management  Release management  Drawing check  Weight management

Overview

33 22.02.2017 Presentation MBtech Group, AKKA Technologies

Calculation & Simulation

Structure analysis Passive safety Multi-body simulation Flow simulation

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management Powertrain Solutions Body Development

Calculation & Simulation

Infrastructures & Testing Consulting Solutions Manufacturing Engineering Design

From concept to series production

34 22.02.2017 Presentation MBtech Group, AKKA Technologies

Calculation & Simulation

Structure analysis

 Resistance and stiffness

 Linear and non-linear static simulation  Design of components and full vehicle  Method development

 Operational stability

 Testing and analysis of load spectrum  Analysis of damage in components and joining technology

 NVH (Noise Vibration Harshness)

 Analysis of components and full vehicle  Determination of the modal properties  Modal Frequency Response, Modal Time History Response  Application of optimization algorithms

Overview

35 22.02.2017 Presentation MBtech Group, AKKA Technologies

Calculation & Simulation

Passive safety

Overview

 Efficient model building and carrying out simulations for the relevant load cases  Analysis of the results and initiation of optimization measures  Design of components, assemblies and full vehicle  Test planning and evaluation

 In the following fields

 Structure crash  Passenger protection  Head impact  Pedestrian protection

36 22.02.2017 Presentation MBtech Group, AKKA Technologies

Multiple-body simulation

Overview

 Driving comfort assessment

 Setup of complete vehicle models and simulation  Assessment and analysis of acceleration signals  Subjective – objective comparison  Conducting of trial with test persons on simulator

 Driving dynamics evaluation

 Setup of driving dynamics models and simulation  Integration of HiL test benches with regard to driving dynamics

 Development of models for chassis components

 Programming of empirical and physical models of chassis components  Automation and optimization of the data set processes  Comparison with test measurements

Calculation & Simulation

37 22.02.2017 Presentation MBtech Group, AKKA Technologies

Overview

Flow simulation

 Flow analysis

 Stationary and non-stationary  Single and multiphase

 Full vehicle thermal validation  Aerodynamic & engine compartment flow  Thermal comfort for passenger  Digital validation of production processes  Method development for efficient CFD modeling

Calculation & Simulation

38 22.02.2017 Presentation MBtech Group, AKKA Technologies

Infrastructures & Testing

EMC test labs and measuring centers, E/E testing institute Test tracks in Papenburg and endurance testing Engine and transmission test stations for conventional and alternative drives eDrive system test station HiL test station (hardware in the loop)

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management Powertrain Solutions Body Development Calculation & Simulation

Infrastructures & Testing

Consulting Solutions Manufacturing Engineering Design

From concept to series production

39 22.02.2017 Presentation MBtech Group, AKKA Technologies

Testing - physical validation along the full vehicle

Infrastructures & Testing

Overview

 Full Vehicle Testing

 Environment simulation  Driving dynamics and E/E driver assistance systems testing  NVH (Noise Vibration Harshness)  Functional validation full vehicle  Testing management and homologation  Alternative and conventional drives

 ATP – Automotive Testing Papenburg

 State-of-the-art and unique test track  Workshops, test facilities and engineering services  Testing facilities Consulting  Event management

 Vehicle durability testing

 Under various climatic conditions, in 3-shift operation, 365 days a year (from hot to cold land) including logistics and services  On public roads and testing facilities, worldwide  Over 200 qualified drivers, mechanics and engineers  Compliance to contract services and certified quality management

40 22.02.2017 Presentation MBtech Group, AKKA Technologies

Development workshop and measurement technology

Infrastructures & Testing

Overview

 Development workshop

 Work on body and chassis  Preparation and follow-up of test vehicles  Alternative und conventional drives  Special vehicles and show cars setup  Individual production to small series

 Measurement and test technology

 Planning and programming  Vehicle setup and preparation  Systems and solutions  Measurement data management and analysis  PROVEtech products

41 22.02.2017 Presentation MBtech Group, AKKA Technologies

EMC Services – Electromagnetic compatibility

Infrastructures & Testing

Overview

 Service Portfolio

 Suitable test equipment - from the miniature sensor to the 104-tonne mobile crane  State-of-the-art test equipment for EMC specifications of all automotive manufacturers and all main civil and military standards  Long-standing experience in EMC optimization of your products

42 22.02.2017 Presentation MBtech Group, AKKA Technologies

Manufacturing Engineering

Production planning, logistics planning Manufacturing technologies and materials Prototype development, start-up production workshop Measuring technology, testing (endurance, benchmark) Lean project delivery Construction and system planning Start-up and supplier management Quality Management

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management Powertrain Solutions Body Development Calculation & Simulation Infrastructures & Testing Consulting Solutions

Manufacturing Engineering

Design

From concept to series production

43 22.02.2017 Presentation MBtech Group, AKKA Technologies

Technology & Launch Management and Production Engineering

Manufacturing Engineering

Overview

 Production Engineering

 Planning of assembly processes in the field of flow manufacturing  Logistics planning for all supply and disposal processes  Load carrier planning  Material flow simulation  Building and facility planning  Body manufacturing for prototype parts  Re-planning and adapting existing production facilities  Assembly of small series to ensure product maturity

 Technology & Launch Management

 Manufacturing and material technology  Own technologies, on-site and worldwide (task forces)  Planning as well as preventive quality processes along the global supply chain  Audits, FMEAs, test scheduling, tool tracking, functional safety  Site planning or reconstruction: pre-study, planning, project management and claim management

44 22.02.2017 Presentation MBtech Group, AKKA Technologies

Consulting Solutions

CAx methods and support, cost engineering Integrated Project Management (IPM) Management and process consulting Program and project consulting Technology and innovation consulting Lean management, PLM and IT Technical training, leadership and management training

End

MBtech services along the entire value chain

Reliable partner for the management and implementation of complex projects

Electric / Electronics Program Management Powertrain Solutions Body Development Calculation & Simulation Infrastructures & Testing

Consulting Solutions

Manufacturing Engineering Design

From concept to series production

45 22.02.2017 Presentation MBtech Group, AKKA Technologies

 Our focus

 Lean Management and operational excellence along the entire value chain

 Our approach:

 Results through pragmatic support of effective concepts

 Our employees:

 Experienced professionals in Sindelfingen (D), Troy (USA) and China (C)

 Our clients:

 Corporations and medium-sizes companies in the industrial, trade and service sector

Consulting Solutions

MBtech Management Consulting

Implementation consulting, sustainable solutions and results for your clients

Overview

46 22.02.2017 Presentation MBtech Group, AKKA Technologies

Consulting Solutions

We are the experts for our customers from various priority sectors

Overview

Product Development Excellence Corporate Development Excellence High Low High Consultancy Management Consulting Engineering

Purchasing & Supplier Management Supply Chain Management Lean Manufacturing & Administration Sales, Marketing & After Sales Research & Development

Cross-functional 360˚ approach

We rely on our longstanding expertise to provide you situation-specific best practice solutions

47 22.02.2017 Presentation MBtech Group, AKKA Technologies

Consulting Solutions

We deliver turnkey management consulting services and accompany you from the initial idea to its implementation

Turnkey solutions and feasible results guaranteeing the long-term success of your company  We support you as you strive for strategic, organizational and operational excellence

 We develop excellence programs  We break down development barriers  We expose potential for improvement  We achieve cost efficiency

 We guarantee the long-term success of your company

 We implement sustainable excellence programs  We support you along the implementation  We deliver measurable results  We help you help yourself

Overview

48 22.02.2017 Presentation MBtech Group, AKKA Technologies

Passion for Technologies

We put our heart and soul into assisting our customers in their most

“

innovative and challenging projects.

Thank you for your attention