Why Power Quality Matters T h e m o r e y o u k n o w t h e m - PowerPoint PPT Presentation

Why Power Quality Matters T h e m o r e y o u k n o w t h e m o r e y o u c a n m a k e a d i f f e r e n c e

Today’s Agenda Why Power Quality Matters Focus on Business Drivers - Trends and Issues • Power Basics – Brief Refresher Standard Definitions • Causes and Symptoms of Poor Power Quality • Impact of Poor Power Quality • TQM Approach to PQEM From Floor to the Cloud in 3 Easy Steps • Delivery Challenges, Issues, and Impact • Software Demo and PQ HMI Discussion Discussion Add a footer 2

Why Power Quality Matters C o n s u m p t i o n U s a g e , P a t t e r s a n d T r e n d s Energy is the largest unmanaged industrial expense 30% US energy consumption, 70% growth by 2035 Over 60% of Fortune 100 companies public announcements 2015 UN Climate Change Initiative, less than 15% use software* Many not tracking to targets 30-70% unplanned downtime due to PPQ ($$$) ** Energy management can result in substantial savings Source: US Energy Information Agency* Rockwell Automation** 3

Why Power Quality Matters F o c u s i n g o n t h e B u s i n e s s D r i v e r s Operations Costs Regulations Disruptions Preventive maintenance OEE and asset life ??? OXE Quality Add a footer 4

FR Why Power Quality Matters C u r r e n t R e a l i t i e s a n d O p e r a t o r C h a l l e n g e s Complexity – 4Ps Connection 4 Vs of Data Electronics Explosion Security 2 way street, infrastructure Culture New Technologies non-linear loads 30-70% Less 15% disruption monitoring caused PPQ Requires team tied to TDC varies by industry - $5MM/hr Scrap and quality outcomes Regulatory (EPA, FDA, etc.) Collaboration Critical Reputational damage Operations daily tasks Add a footer 5

Basics of Power Quality P o w e r B a s i c s a n d t h e C a u s e s , S y m p t o m s a n d I m p a c t o f P P Q

Power Quality Basics A p p l i c a b l e S t a n d a r d s IEEE 1159 into facility IEEE 1134 within facility ISA 18.2 Alarming of events ISA 101 HMI visualize and act 7 Source: IEEE, ISA

FR Power Quality Event Types S a m p l e o f P o w e r Q u a l i t y E v e n t T y p e s Voltage Sag/Swell Harmonics Transient Add a footer 8

Cost of Poor Power Quality V o l t a g e S a g s L a r g e s t C u l p r i t Sag (0.5 cycles – 60s) High Frequency of Occurrence Undervoltage (>1 minute ) Medium Unbalance (Fluctuating) Overvoltage (>1 minute) Noise (constant) Low Transient (<50ns – 5 ms) Harmonics (Constant) Very Low Swell (0.5 cycles- 60s) Interruption (0.5 cycles - >1 hr) Notching (Constant) $ $$$ $$ $$$$ Add a footer 9

Power Quality Basics T h e T r a d i t i o n a l a n d N e w C u l p r i t s o f P P Q Mostly random events – weather, cars, construction, trees, animals, Gladys Kravitz Starting of large loads, motors, poor connections and grounding Immediate and long-term damage to sensitive equipment Explosion of Deployed Technologies (VFDs, LED) Increasing Prevalence of PQ Events and Issues Add a footer 10

TQM Approach to Power Quality P u t t i n g P o w e r i n y o u r P o c k e t

FR Step 1: Comprehensive Assessment R o a d m a p t o R e a l - T i m e P Q M o n i t o r i n g Review of Key Analyze and Engineer, Plant Plant Personnel Documents Interpret Design and Walkthrough Deliver Add a footer 12

Step 2: Connect, Collect, Visualize

FR Step 3: Customized Reporting and Actions W a v e f o r m C a p t u r e a n d M o r e Source: Sytech (pages 15-16) 14

How Value Is Presented I S A 1 0 1 ( 2 0 1 5 ) H u m a n M a c h i n e I n t e r f a c e • Industry Standard Philosophy, Guide, Format • Design of the customizable HMI – design meets operations Uses network to communicate RTU/PLC – 4 Vs • Questionnaires, interviews, workshops - KPIs • Diagrams (PFDs and P&ID) used as source documents* • Displays – navigation hierarchy, realms, scope, security • • Think Big Engine – scale, evolve, custom, open standards Alerts, Alarms and Notifications (Hierarchy, time, link) • Historian, trends, reporting, alarming, backup, security • HFE and Cognitive Brain – launch pad Add a footer 15

Value Delivered P o w e r i n Yo u r P o c k e t • KPI Reports, Dashboards and Templates Alarm Reporting (trend, severity, type, custom) • Efficiency Reporting (OEE, OXE) • 1159 Power Quality Reporting (into the plant) • PQ Impact – Health and Diagnostics Reporting • Custom Reporting • • User Support Critical – know the Ws If user don’t like, recognize, understand – they won’t use • • Evolution Path – from Basic to Advanced Analytics How can the HMI be used to display other insights? • Correlation of data – root cause analysis • Advanced analytics (predictive and preventive diagnostics) • 17

FR To the Clouds PQ in the Cloud is a Game Changer Amazon – A Data Company • Chambers 2014 World Economic Forum • PQ + Data = Today’s Manufacturing Home Run • Cloud Based Hosted Services • Fast delivery of services, 3 legged stool critical • Rapid ROI (CapEx, OpEx) • Focus on core competencies, outsource experts to allow team focus • What’s In Store for Tomorrow • Quickly moving to advanced analytics (predictive / preventive) • Beyond Pareto, OXE • Focus on the value drivers – the solutions become clear Add a footer 18

Thank You! Dianne Denison and Matt Moore, PE (717) 386-5159 dianne@denisonconsultinggroup.com; matt.moore@denisonconsultinggroup.com DenisonConsultingGroup.com