Welcome CAU-Express 2014 CAUx Keynote - Tools Richard Ay , ICAS - - PowerPoint PPT Presentation

Welcome CAU-Express 2014

CAUx Keynote - Tools

Richard Ay, ICAS

Challenges Tighter project deadlines Squeezed resources Job-to-job process reinvention Increased quality and accuracy requirements

Profitable Successful

$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $

True Costs of Design/Engineering Mistakes

Operations Construction Design engineering Process engineering Focus on accurate engineering



Optimizing Project Information Flow

Operations Construction Design engineering Process engineering

Flow sheets P&IDs Line list Equipment list Valve list Data sheets Isometrics Layouts GAs Stress Eng. Vessel Eng.

• Mech. Eng.

Isometrics GAs Welding docs QA docs Erection docs Test docs As-built P&IDs As-built Isometrics As-built GAs Commissioning

BOMs BOMs Data sheets

Equipment valve lists

P&ID vs Plant Audit

Line lists

Seamless Workflows

External project databases

Intelligent P&IDs and collaboration Intelligent 3D design and collaboration Pipe stress analysis Pressure vessel analysis Construction drawings

P&ID E&I Plant Professional fieldPipe Design Review CAESAR II PV Elite ISOGEN OrthoGen PV Fabricator

External project databases P&ID E&I PV Elite ISOGEN OrthoGen PV Fabricator

Value of Integration

Plant Professional fieldPipe Design Review CAESAR II

2014 Drivers of Success Award Winners

DoS Winner for CADWorx: Richard Design Services

DoS Winner for CADWorx: Richard Design Services USD

$360

million

200,000ft

450

equipment pieces

pipes CADWorx Plant Professional CAESAR II

6,500

piping isometrics

12 month

within schedule

100,000

man-hours Isometric drawings completed concurrently with engineering

Project engineering was completed in 200,000 hours. Without CADWorx, an additional 100,000 hours would have been needed.

 Front-end dev.  Detail design  Design mgmt.

Instrumentation

Michael Tran, Design Coordinator

DoS Winner for CAESAR II: L & T Chiyoda (LTC)

DoS Winner for CAESAR II: L & T Chiyoda (LTC) USD

$25

million

Flange leakage

2 month

within plant shutdown

API check NEMA check WRC calculation

Fourth-chamber separator

Reactor regenerator

Standpipes

Third-stage separator

Fines disposable hopper Design

Engineering Procurement

RR analysis covering multiple skin temperatures Stiffening model with user-defined cold modulus of elasticity

$1 million

Material costs

CAESAR II

Critical systems analyzed using CAESAR II were later verified to almost exactly match the behavior in the field.

Pradeep Darji, Manager

DoS Winner for PV Elite: Engineers India Limited

Tail gas Sulphur

DoS Winner for PV Elite: Engineers India Limited

Constant heating supplied

Unique equipment designed to support 62.4MT hydrotest weight Included leg and base plate design, and steam coil

PV Elite

Numerous design and

process engineering

edits

tight

within schedule

15%

Material costs

The results reaffirmed the confidence EIL has shown towards PV Elite for over a decade.

SourabhAgarwal, Sr. Engineer

Delivering Value

Integration Partnerships

Support Innovation

World Leading Capabilities 3rd party solution 3rd party partners

i i i i

CADWorx

CADWorx Delivering Innovation Globally

Semiconductor Water treatment Mining

CADWorx fieldPipe

CADWorx fieldPipe Delivering Value Leica

Laser scanner Dismantle and replace reactor, and effected pipework New steam and condensate pipe spools generated Phosgene reactor to tie-in with existing piping

i

Critical reactor fabrication errors resolved Piping adjusted to accommodate new nozzle locations Smooth turnaround – no piping or mechanical interferences

CADWorx fieldPipe in Action

Full Range of Supported Input Devices

Data acquisition scope

(no. of pipelines)

Degree of automation

DPI-7 MS50 P20

Right tool

The

Right job

for the

TS15

OrthoGen for CADWorx from 3DS OrthoGen for CADWorx from 3DS

OrthoGen Automated tags Automated dimensions Automated BOMs

Bill of Materials

CAESAR II

Productivity T echnical capabilities

CAESAR II Update

Static and dynamic analysis Interoperability Piping code and material database updates Flange enhancements Documentation/help Modeling and usability

CAESAR II

“Man is a tool-using

• animal. Without tools, he

is nothing. With tools, he is all.”

Thomas Carlyle

With The Right Tools…

30%

CAESAR II users trained

HxGN Live 2014 Conference CAESAR II Fundamentals

• nline training

CAU Express Conferences worldwide

PV Elite

PV Elite Update Largest code database NozzlePro CodeCalc



i

PV Elite

TANK

TANK Update

API-650 12th Ed. API-653 4th Ed. API-2000 6th Ed.

  

TANK

CADWorx E&I

Maximize productivity Minimize errors CADWorx E&I Owner EPC

Cabinet layout PLC diagram Instrument list Connection Bus diagram Functional diagram T erminal diagram Equipment data Single line Data sheet Specification General layout

CADWorx E&I

GT STRUDL

Intergraph Acquires GT STRUDL

GT STRUDL

NRC quality regulations

Chemical

Consumer goods

Marine

Mining

Nuclear Oil & gas

Pharmaceutical

Solar

Cleanrooms

Wind

Metals

GT STRUDL Development Roadmap

Identify Define Analyze Prioritize & select Design Verify



Release How will system work? How will it happen? Most valuable?

Bringing it all Together

Integration of CADWorx Plant Design Suite with SmartPlant Enterprise

SPI SPEL B SPRD SPMAT S3D SPR SP Constrc. P&ID Plant E&I

A Promise to You Never forget Rule No.1

   

Show fairness & honesty Broaden integration Optimize productivity

Ready for the Future? Production ready software Support & Training Product integration Global user community

i

“Man is a tool-using animal. Without tools, he is nothing. With tools, he is all.”

Thomas Carlyle

One More Thing…

Intergraph iPad App

Available to download today

Thank you!