Low pH cements for waste repositories : a review Cline CAU DIT - - PowerPoint PPT Presentation

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Low pH cements for waste repositories : a review Cline CAU DIT - - PowerPoint PPT Presentation

Low pH cements for waste repositories : a review Cline CAU DIT COUMES Commissariat lEnergie Atomique Laboratoire dEtude de lEnrobage des Dchets Marcoule - FRANCE C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement


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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 1

Low pH cements for waste repositories : a review

Céline CAU DIT COUMES Commissariat à l’Energie Atomique Laboratoire d’Etude de l’Enrobage des Déchets – Marcoule - FRANCE

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 2

Overview

  • 1. Background
  • 2. How to formulate a low pH cement ?
  • 3. Hydration of low-pH cement
  • 4. Properties of low-pH cement-based materials
  • 5. Field experiments
  • 6. Conclusion
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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 3
  • 1. Background

Modern repository concepts for the disposal of radioactive wastes in deep geological formations are based on a multi-barrier design approach. (example of H12, JNC 2000) Bentonite : one of the most safety-critical components

  • f the engineered barrier system
  • Good plasticity
  • Low hydraulic conductivity
  • Swelling capacity
  • Retention of key radionuclides
  • Filtration of colloids

Stabilized waste

  • Unstable at high pH
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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 4
  • 1. Background

extensive efforts to better understand the interactions of hyperalkaline fluids with bentonite investigations aiming at reducing the risk by development of low pH cement formulations

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 5
  • 1. What does low-pH cement mean?

Target for low pH cement-based materials: pore solution pH ≤ 11 In the context of repository engineering: low-pH cement = low-alkalinity cement log (Dissolution rate) (mol.m-2.s-1) (Huertas et al, Ecoclay II, Final report, 2005)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 6
  • 2. How to formulate a low-pH cement ?

Alkaline pore water

SiO2 SO3 Na2O K2O pH 22 844 4430 26100 13.6

Concentrations in mg/kg of extracted solution OPC paste (clinker 95.5% - gypsum 4.5%) - W/C 0.5 - curing at 20°C in air-tight bag for 13 months (Longuet, 1973)

  • A porous medium

C-S-H (≈ 70%) Portlandite (≈ 20%) + Hydrated aluminates (≈10%) Capillary pore Hardened paste of Portland cement

  • The pore solution pH depends on the phases in presence
  • NaOH

KOH Ca(OH)2 C-S-H

  • NaOH

KOH Ca(OH)2 C-S-H

Leaching of OPC paste by pure water (Atkinson, 1985)

  • dissolution of alkalis

dissolution of portlandite dissolution of C-S-H pH = 11 ⇒ C/S of C-S-H ≈ 0.8

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 7
  • 2. How to formulate a low-pH cement ?

Blended cement pastes

Interest of a pozzolanic addition : portlandite consumption : CH + S → C-S-H OPC dilution decrease of the Ca/Si ratio of the C-S-H, which decreases their equilibrium pH and enhances their sorption capacity of alkalis (Hong, 1999)

0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0

SiO2 CaO Al2O3

Portland cement Blastfurnace slag Silica fume High-CaO fly ash Pozzolans Low-CaO fly ash

Hydraulic compounds Pozzolanic compounds

0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0 0,0 0,2 0,4 0,6 0,8 1,0

Al2O3

Metakaolin

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 8
  • 2. How to formulate a low-pH cement ?

The first low-pH concretes

LHHPC Concrete reference (Gray, 1998) Cement composition OPC 50% - SF 50% Cement content (kg/m3) 194 W/C 0.5 Aggregates content (kg/m3) 1935 Sand / coarse aggregates 0.861 Quartzitic filler (kg/m3) 194 Plasticizer content (% by cement weight) 5.3 Slump after mixing (mm)

  • Temperature rise

(adiabatic conditions) ≈20° C Compressive strength (90 d – MPa) ≈80 Total shrinkage (90 d - µm/m)

  • pH of water equilibrated with

crushed material 10.6 (90 d – Water / Solid = 1)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 9
  • 2. How to formulate a low-pH cement ?

The first low-pH concretes

LHHPC OSF (or HFSC) Concrete reference (Gray, 1998) (Iriya, 1999) Cement composition OPC 50% - SF 50% OPC 40% - SF 20% - FA 40% Cement content (kg/m3) 194 500 W/C 0.5 0.3 Aggregates content (kg/m3) 1935 1656 Sand / coarse aggregates 0.861 1.208 Quartzitic filler (kg/m3) 194

  • Plasticizer content

(% by cement weight) 5.3 3 Slump after mixing (mm)

  • 72.5

Temperature rise (adiabatic conditions) ≈20° C 50.2° C Compressive strength (90 d – MPa) ≈80 106 Total shrinkage (90 d - µm/m)

  • 516

pH of water equilibrated with crushed material 10.6 (90 d – Water / Solid = 1) 11 (28 d – Water / Solid = 40)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 10
  • 2. How to formulate a low-pH cement ?

The first low-pH concretes

LHHPC OSF (or HFSC) 36F Concrete reference (Gray, 1998) (Iriya, 1999) (Lagerblad, 2003) Cement composition OPC 50% - SF 50% OPC 40% - SF 20% - FA 40% OPC 83.3% - SF 16.7% Cement content (kg/m3) 194 500 180 W/C 0.5 0.3 0.82 Aggregates content (kg/m3) 1935 1656 2005.5 Sand / coarse aggregates 0.861 1.208 1.900 Quartzitic filler (kg/m3) 194

  • 200

Plasticizer content (% by cement weight) 5.3 3 1.2 Slump after mixing (mm)

  • 72.5

450 Temperature rise (adiabatic conditions) ≈20° C 50.2° C

  • Compressive strength

(90 d – MPa) ≈80 106 55 Total shrinkage (90 d - µm/m)

  • 516

≈-500 pH of water equilibrated with crushed material 10.6 (90 d – Water / Solid = 1) 11 (28 d – Water / Solid = 40) 11.7 (28 d – Water / Solid = 1.675)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 11
  • 2. How to formulate a low-pH cement ?

Investigation of OPC/SF and OPC/MK blends

Equilibrium pH of fully-hydrated cement suspensions (L/S = 9 mL/g)

10 10.5 11 11.5 12 12.5 13 30 35 40 45 50 55 60

Pozzolan content in the binder (% weight) pH at equilibrium Metakaolin Silica Fume

pH < 11 ⇒ ⇒ ⇒ ⇒ silica fume content ≥ ≥ ≥ ≥ 40%

(Cau Dit Coumes, 2003)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 12
  • 2. How to formulate a low-pH cement ?

Investigation of OPC/SF/FA, OPC/MK/FA and OPC/SF/BFS blends OPC : 20 - 55% SF or MK : 15 - 50% FA or BFS : 30 - 65%

OPC SF MK FA BFS A B C OPC/SF/FA OPC/MK/FA pH at 112 d A B C

OPC 37.5 % SF 32.5 % BFS 30 %

OPC/SF/BFS Equilibrium pH

OPC 20% SF 32.5% BFS 47.5%

(Cau Dit Coumes, 2003) T1 T2 T3

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 13
  • 2. How to formulate a low-pH cement ?

Investigation of OPC/SF, OPC/MK, OPC/SF/FA, OPC/MK/FA and OPC/SF/BFS blends OPC / SF /FA OPC / MK / FA OPC / SF OPC / MK OPC / SF / Slag y = -0.0763x + 15.081 r2= 0.849 10 10.5 11 11.5 12 12.5 13 30 35 40 45 50 55 60 65 70 % SiO2 in the binder pH

A key parameter: the SiO2 content of the binder (Cau Dit Coumes, 2003)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 14
  • 2. How to formulate a low-pH cement ?

Low-pH cements currently under investigation

(3rd workshop on low-pH cement for a geological repository, Paris, 2007)

Country Cement composition Developed materials Authors Canada - AECL OPC 50% - SF 50% High strength concrete Martino et al. Finland – Posiva Oy OPC 60% - SF 40 % Injection grout Vuorio et al. France – ANDRA, CEA, EDF OPC 60% - SF 40 % OPC 37.5% - SF 32.5 % - FA 30% OPC 20% - SF 32.5 % - BFS 47.5 % OPC 33% - BFS 13.5 % - FA 13.5 % - SF 40% High strength concrete Codina et al. Japan – JAEA, CRIEPI, NUMO OPC 40% - SF 20% - FA 40% Shotcrete High strength concrete (cast in place or pre-cast) Nishiuchi et al. Kobayashi et al. USA - ORNL OPC 40% - BFS 30 % - FA 25 % - SF 5% Shotcrete High strength concrete Dole et al. Spain – IETcc-CSIC, ENRESA OPC 60% - SF 40 % OPC 35 % - SF 35 % - FA 30% Shotcrete Garcia et al. Switzerland, NAGRA OPC 60% - SF 40 % Shotcrete Fries et al.

http://www.esdred.info/medias/Mod5-WP2-D4_ProceedingsLowpHWorkshop_27Aug07.pdf

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 15
  • 3. Hydration of low-pH cement

Mineralogy

Investigations on cement pastes (W/C = 0.5) Portlandite content measured by TGA/DTA

5 10 15 20 25 30

OPC CEM V B T1 T2 T3 Q

% portlandite 1 month 2 months 3 months 6 months 1 year 2 years

  • Ref. OPC

SF FA Slag B 60% 40% T1 37.5% 32.5% 30% T2 37.5% 32.5% 30% T3 20% 32.5% 47.5% Q 33.6% 40% 13.2% 13.2%

100 µm

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 16
  • 3. Hydration of low-pH cement

Mineralogy

Investigations on cement pastes (W/C = 0.5) Portlandite content measured by TGA/DTA

5 10 15 20 25 30

OPC CEM V B T1 T2 T3 Q

% portlandite 1 month 2 months 3 months 6 months 1 year 2 years

Hydrates in 2–years old cement pastes B : C-S-H, portlandite, ettringite T1: C-S-H, ettringite T2, T3, Q: C-S-H, ettringite, hydrotalcite

XRD XRD

  • Ref. OPC

SF FA Slag B 60% 40% T1 37.5% 32.5% 30% T2 37.5% 32.5% 30% T3 20% 32.5% 47.5% Q 33.6% 40% 13.2% 13.2%

(Codina et al., 2007) (Garcia et al., 2007) 6 months-old samples Ca/Si Al/Ca 6 m 16 m 6 m 16 m B 1.7 1.5

  • T1

1.4 1.2 0.095

  • T3

1.3 1.0 0.026 0.069

Hydrated pastes of B and T’1 (OPC 35%, SF 35%, FA 30%) 0.8 ≤ Ca/Si ≤ 1.2

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 17
  • 3. Hydration of low-pH cement

11 11.5 12 12.5 13 13.5 14 5 10 15 20 25 30 Time (months) Pore solution pH B T1 T2 T3 Q CEM I CEM V

Pore solution chemistry The pore solution pH values of pastes B, T1, T2, T3 and Q are reduced by more than one unit as compared to OPC and CEMV cements

  • Ref. OPC

SF FA Slag B 60% 40% T1 37.5% 32.5% 30% T2 37.5% 32.5% 30% T3 20% 32.5% 47.5% Q 33.6% 40% 13.2% 13.2%

Pore solution extraction (Codina et al., 2007)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 18

Hydration of low-pH cement

Pore solution chemistry

Pore solution pH Cement composition Cement paste (24 month-old) Concrete (20 month-old) B (60% OPC – 40% SF) 12.3 ± 0.1 11.4 ± 0.2 T1 (37.5% OPC – 32.5% SF – 30% FA) 11.7 ± 0.1 11.0 ± 0.3 T2 (37.5% OPC – 32.5% SF – 30% BFS) 12.1 ± 0.1 11.3 ± 0.2 T3 (20% OPC – 32.5% SF – 47.5% BFS) 11.7 ± 0.1 11.0 ± 0.1

(Codina et al., 2007) 100 µm

Better SF dispersion in concrete than in cement paste

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 19
  • 3. Hydration of low-pH cement

Pore solution chemistry

1 10 100 2 6 12

Time (months) Na+ (mmol/L)

B T1 T2 T3 CEM I CEM V 1 10 100 1000 2 6 12

Time (months) K+ (mmol/L)

B T1 T2 T3 CEM I CEM V

Strong reduction of the Na+ and K+ content (by a factor 20 to 200) in the extracted pore solution of low- pH cement pastes as compared to OPC and CEM V

10 20 30 40 50 60 70 80

Na+ K+ Aqueous fraction

  • f alkalis (%)

CEM I CEM V B T1 T2 T3

(Codina et al, 2007)

  • Ref. OPC

SF FA Slag B 60% 40% T1 37.5% 32.5% 30% T2 37.5% 32.5% 30% T3 20% 32.5% 47.5%

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 20
  • 4. Properties of low-pH cement-based materials

Workability after mixing

0.5 1 1.5 2 2.5 3 10 20 30 40 50 60 % SF in the blend % plasticizer

y = 0.001 x2 + 0.0027 x + 0.0038 r2 = 0.9991

Strong increase in the grout viscosity with the SF content of the blend necessary use of superplasticizers to get workable materials experiments under way to assess the potential of these organic additives to form strong complexes with radionuclides (Snellman, 2007) (Yamamoto, 2007)

Standardized mortars (W/C = 0.5, S/C = 3) (Cau Dit Coumes, 2006)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 21

Langavant semi-adiabatic calorimetry Standardized mortars (W/C = 0.5 – S/C = 0.3)

  • 4. Properties of low-pH cement-based materials

Heat of hydration

50 100 150 200 250 300 20 40 60 80 100 120 Time (hours) Heat of hydration (J/g of binder) 60% OPC - 40% SF 37.5% OPC - 32.5% SF - 30% BFS OPC 37.5% OPC - 32.5% SF - 30% FA 20% OPC - 32.5% SF - 47.5% BFS

42°C

  • High fly ash concrete (OPC 50% - FA 50%; 388 kg/m3)
  • 45°C

High-performance concrete (OPC 91% - SF 9%; 547 kg/m3) 21°C 16°C LHHPC concrete (OPC 50 % - SF 50% ; 194 kg/m3) 20m3 blocks Lab tests Temperature rise

(Gray et al, 1998) (Codina et al., 2006) Possibility to design low-heat concrete

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 22
  • 4. Properties of low-pH cement-based materials

Porosity and mechanical strength

Blend OPC 50% SF 50% OPC 37.5% SF 32.5% FA 30% OPC 40% SF 20% FA 40% OPC 100% Total porosity (%) 14.3 20.0 22.0 14.1 Porosity below 20 nm ( % of total porosity) 75.5 67.6 57.9 38.9

1 year of curing under water

Refinement of the porosity with the SF content of the blend

30 50 70 90 10 20 30 40 50 Silica fume content (%) Fraction of pores with a diameter < 20 nm (%)

20 40 60 80 100 air sealed bag water Type of curing R c(MPa) OPC OPC 50% - SF 50% OPC 37.5% - SF 32.5% - FA 30% OPC 40% - SF 20% - FA 40%

Compressive strength of standardized mortars (W/C = 0.5, S/C = 3) 1 year of curing

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 23
  • 4. Properties of low-pH cement-based materials

Dimensional stability

The dimensional instability increased with the SF content

  • 700
  • 600
  • 500
  • 400
  • 300
  • 200
  • 100

100 100 200 300 400 Time (d) ∆ ∆ ∆ ∆l/l (µm/m)

sealed bag

  • 1200
  • 1000
  • 800
  • 600
  • 400
  • 200

100 200 300 400 Time (d) ∆ ∆ ∆ ∆l/l (µm/m)

air

100 200 300 400 100 200 300 400 Time (d) ∆ ∆ ∆ ∆l/l (µm/m)

water

OPC 37.5% - SF 37.5 % - FA 30 % OPC % - SF 50 % OPC 40 % - SF 20 % - FA 40 % OPC 83.3 % - SF 16.7 % OPC 100 %

  • 1000
  • 800
  • 600
  • 400
  • 200

5 10 15 20 25 Time (h) Shrinkage (µm/m) B T1 T2 T3

  • 600 to
  • 900 µm/m
  • Shrinkage at early age (4 – 24 h)

(Codina et al, 2007)

OPC 60% - SF 40% OPC 37.5% - SF 32.5% - FA 30% OPC 37.5% - SF 32.5% - BFS 30% OPC 20% - SF 32.5% - BFS 47.5%

Self-leveling concrete 440 ≤ C ≤ 500 kg/m3 0,4 ≤ E/L ≤ 0,44

  • 1000 à -1150 µm/m

(Turcry et Loukili, 2004)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 24
  • 4. Durability of low-pH cement-based materials

N2 Magnetic stirring Low-pH sample (alternative: powder) Renewal of leaching solution once equilibrium is reached Leaching solution: demineralized water simulated groundwater solutions (saline / fresh) (Vuorinen et al, 2005), (Vuorio et al, 2007), (Yamamoto et al, 2007)

time (days)

Fresh water Saline water

%SF 7% 23% 38% 46% 46% (WCE) 38% (WCE)

(Vuorinen et al, 2005) Most experiments: static leaching tests ; diffusion-controlled release Temptative modelling (Owada et al., 1999): overestimation of pH after extensive leaching, underestimation of [Ca] at earlier stages

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 25
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH

constant temperature (20° C) and pH (7) stirring and injection of N2 into the cells to avoid carbonation samples protected from lateral attack by polymer coating renewal of the solution in connection with the quantity of added HNO3 N2 gas pH regulator pH meter Automatic supplying pump Thermoregulated water Nitric acid 0.5 M Reactor (Galle et al, 2002) (Codina et al, 2007)

Experimental device

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 26

10 20 30 40 50 60 70 80 90 5 10 15 20 Square root of time (days 1/2) Cumulated Ca2+ (mmol/dm²)

B T2 T1 T3 Ca Ca2+

2+

Cement paste Decalcification rate (mmol/dm2/day0.5) B 4.71 ± 0.02 T2 3.36 ± 0.02 T1 2.44 ± 0.03 T3 2.39 ± 0.03 OPC 13 ± 2 CEM V 3.0 ± 0.4

20 40 60 80 100 120 140 160 5 10 15 20 Square root of time (days1/2) Cumulated OH- (mmol/dm²)

B T2 T1 T3 OH OH-

  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Analysis of the leachate

  • Ref. OPC

SF FA Slag B 60% 40% T1 37.5% 32.5% 30% T2 37.5% 32.5% 30% T3 20% 32.5% 47.5%

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 27
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Analysis of the leachate

10 20 30 40 50 60 70 80 90 5 10 15 20 Square root of time (days 1/2) Cumulated Ca2+ (mmol/dm²)

B T2 T1 T3 Ca Ca2+

2+

Cement paste Decalcification rate (mmol/dm2/day0.5) B 4.71 ± 0.02 T2 3.36 ± 0.02 T1 2.44 ± 0.03 T3 2.39 ± 0.03 OPC 13 ± 2 CEM V 3.0 ± 0.4

Balance of the Ca2+ flux by the release of : OH- SO4

2-

H2SiO4

2-

20 40 60 80 100 120 140 160 5 10 15 20 Square root of time (days ½) 0.5 1 1.5 2 2.5 3 3.5 Cumulated OH- (mmol/dm2) Cumulated SO4

2- and H2SiO4 2-

(mmol/dm2) OH- SO4

2-

H2SiO4

2-

Sample B

  • Ref. OPC

SF FA Slag B 60% 40% T1 37.5% 32.5% 30% T2 37.5% 32.5% 30% T3 20% 32.5% 47.5%

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 28
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Analysis of the solid

How to How to determine determine the location of the the location of the degradation degradation front for front for portlandite portlandite-

  • free

free materials materials ? ?

900 µm 900 µm T2

(OPC 37.5 % - SF 32.5% - BFS 20%)

Sound core SEM / BSE

0,2 0,4 0,6 0,8 1 1,2 1,4 200 400 600 800 1000 1200 1400 1600 0,2 0,4 0,6 0,8 1 1,2 1,4 200 400 600 800 1000 1200 1400 1600

Depth (µm/m)

0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 200 400 600 800 1000 1200 1400 1600 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 200 400 600 800 1000 1200 1400 1600

Depth (µm/m) Ca/Si atom ratio Ca/Si atom ratio

B

(OPC 60% - SF 40%)

Sound core 1000 µm

4 months of leaching

Sound core Sound core

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 29
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Analysis of the solid

How to How to determine determine the location of the the location of the degradation degradation front for front for portlandite portlandite-

  • free

free materials materials ? ?

ettringite ettringite mullite quartz mullite ettringite quartz C-S-H mullite mullite, hematite mullite hematite mullite mullite C-S-H 10 20 30 40 50 C2S

Degraded zone Sound core 490 µm 340 µm 220 µm 690 µm 880 µm 1070 µm

T1 (OPC 37.5% - SF 32.5% - FA 30%) 4 months of leaching

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 30
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Analysis of the solid

How to How to determine determine the location of the the location of the degradation degradation front for front for portlandite portlandite-

  • free

free materials materials ? ?

ettringite ettringite mullite quartz mullite ettringite quartz C-S-H mullite mullite, hematite mullite hematite mullite mullite C-S-H 10 20 30 40 50 C2S

Degraded zone Sound core 490 µm 340 µm 220 µm 690 µm 880 µm 1070 µm

T1 (OPC 37.5% - SF 32.5% - FA 30%) 4 months of leaching

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 31
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Analysis of the solid

How to How to determine determine the location of the the location of the degradation degradation front for front for portlandite portlandite-

  • free

free materials materials ? ?

ettringite ettringite mullite quartz mullite ettringite quartz C-S-H mullite mullite, hematite mullite hematite mullite mullite C-S-H 10 20 30 40 50 C2S

Degraded zone Sound core 490 µm 340 µm 220 µm 690 µm 880 µm 1070 µm

T1 (OPC 37.5% - SF 32.5% - FA 30%) 4 months of leaching

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 32
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Reactive transport model (HYTEC)

Input data Composition of the solid (mineralogy inferred from XRD, TGA/DTA and SEM, amount of each phase calculated) Porosity (derived from experiment and calculated {1-Vmolar(hydrates)} External conditions (pH 7, T = 20° C, leached concen trations maintained to zero in the external solution) Adjusted parameters Diffusion coefficient (D) Evolution of D with porosity (empirical law of Archie) Output data Ca2+, H2SiO3

  • , SO4

2-, OH- fluxes

pH depth of degraded zone Modelled experiments Leaching of cement pastes (W/C = 0.5) B: OPC 60% - SF 40% (C-S-H 1.5 + ettringite) T1: OPC 37.5% - SF 32.5% - FA 30% (C-S-H 1.1 + ettringite)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 33
  • 4. Durability of low-pH cement-based materials

Leaching at constant pH Reactive transport model (HYTEC)

Sound core: ettringite + C-S-H (C/S = 1.5) Porosity : 35.4 % Dapp = 5.10-12 m2/s α = 5

  • ! "#$%
  • $!

Cement paste B (OPC 60% - SF 40%)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 34

4.Durability of low-pH cement-based materials

Leaching at constant pH Reactive transport model (HYTEC)

&

'$ (%

  • &
  • C/S
  • $!

! "#$% Sound core: ettringite + C-S-H (C/S = 1.5) Porosity : 35.4 % Dapp = 5.10-12 m2/s α = 5

Cement paste B (OPC 60% - SF 40%)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 35
  • 5. Field experiments

The TSX experiment (funded by Canada, France, Japan, and USA) Canada ‘s URL, -420 m

LHHPC concrete

Built from 1996 to 1998, decommissioned in 2004 Full-sized concrete and clay bulkheads can be successfully constructed to effectively minimize any axial flow along a tunnel (Chandler et al, 2002) JAEA: in situ shotcreting experiment planned at Honorobe URL in ≈ ≈ ≈ ≈2008 Use of HFSC cement, preliminary tests completed - (Kobayashi et al, 2007)

Preliminary test in a mock-up tunnel

POSIVA / SKB / NUMO : Test of injection grouts for fractures with hydraulic apertures > 100 µm

  • 2004: Helsinki multipurpose tunnel site
  • 2005: Olkiluoto ONKALO access tunnel construction site

(Hansen et al., 2005) Stabilization of deep core drilled boreholes (Persson et al, 2005)

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  • 5. Field experiments

ESDRED Project (Engineering Studies and Demonstration of Repository Design) – 2004 / 2009 13 organisations, 9 countries France: ANDRA, Spain: AITEMIN, CSIC, ENRESA, Germany: DBE TEC, GRS, Belgium: ESV EURIDICE GIE, ONDRAF/NIRAS, Switzerland: NAGRA, United Kingdom: NIREX, The Netherlands: NRG, Finland: POSIVA, Sweden: SKB Module 4: Temporary sealing technology (low pH cement & shotcrete) Demonstration objectives: Develop a cement formulation which willl produce a concrete with a pH less than 11 Use this concrete to develop a shotcrete formulation which can be used to construct low pH concrete plugs for retaining bentonite plugs as they expand Develop a low pH shotcrete formulation for rock support Construct a low pH plug underground and load it to failure Apply a skin of rock support shotcrete underground and monitor results

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  • 5. Field experiments

http://www.esdred.info/

ESDRED – Module 4 Major results to date (end 2007) : One meter long low pH plug constructed using shotcrete technique at Äspö Plug has been loaded to failure (sliding) and evaluation of results under way Skin of rock support shotcrete has been installed at Äspö and observation/monitoring is underway

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  • 6. Conclusion

Low pH cements can be designed from binary blends of OPC and SF with high SF contents (≈ 40%) or from ternary blends of OPC / SF / FA or BFS Properties of low-pH cement based materials, as compared to OPC references : bad workabillity counteracted by using increasing amounts of superplasticizers low heat of hydration higher porosity, but refined high mechanical strength higher dimensional instability significant shrinkage at early age pore solution pH ≈ 11 – strong reduction in the alkali content slower decalcification rate under leaching by pure water Despite the unusually high amount of pozzolanic additions in the blend, low pH shotcrete, injection grout or high strength concrete can be prepared using conventional engineering practices

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  • 6. Prospects

influence of temperature on the physico-chemical evolution of low-pH cements during hydration ? need for a better understanding of the effect of the blending materials on the hydrated mineralogy and its development over time retention of alkalis by hydrated low-pH cement ? Modelling Modelling of leaching has to be improved

  • lack of data for diffusion coefficients
  • need for a better assessment of the proportion of reacting blending material
  • Cement

chemistry Interaction with bentonite System understanding Lab tests URL experiments Natural analogues (Dauzères, 2008)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 40
  • 6. Prospects

influence of temperature on the physico-chemical evolution of low-pH cements during hydration ? need for a better understanding of the effect of the blending materials on the hydrated mineralogy and its development over time retention of alkalis by hydrated low-pH cement ? Modelling Modelling of leaching has to be improved

  • lack of data for diffusion coefficients
  • need for a better assessment of the proportion of blending material reacting

Interaction with bentonite System understanding Lab tests URL experiments Natural analogues CI experiment, Mont Terri

Concrete floor (0.4-0.5 m)

CI Experiment: borehole and monitoring set-up

Vertical section: parallel to bedding strike

Sealing plug (1.75 m) Low-pH (1 m) / Low-pH (1.5 m)

EDZ OPA

BCI-5 Back wall of HE-D BCI-6 BCI-4 BCI-7 Gallery 98

Bedding

OPC (1 m) OPC (1.5 m) / Estred shotcrete (ca. 1.5 m)

1 m

1 m

Bentonite, Mx80 pellets (0.5 m)

  • Cement

chemistry (Berner, 2008)

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  • C. Cau Dit Coumes, Mechanisms and Modelling of Waste/Cement Interactions, Le Croisic, October 12-16, 2008 41
  • 6. Prospects

influence of temperature on the physico-chemical evolution of low-pH cements during hydration ? need for a better understanding of the effect of the blending materials on the hydrated mineralogy and its development over time retention of alkalis by hydrated low-pH cement ? Modelling Modelling of leaching has to be improved

  • lack of data for diffusion coefficients
  • need for a better assessment of the proportion of blending material reacting

Interaction with bentonite System understanding Lab tests URL experiments Natural analogues

  • Cement

chemistry (Alexander, 2008)

$ T $ T $ T $ T $ T $ T $ T $ T $ T $ T $ T $ T 1 18 1 18 1 20 1 20 1 22 1 22 1 24 1 24 1 26 1 26 6 6 8 8 1 1 1 2 1 2 1 4 1 4 1 6 1 6 1 8 1 8 2 2

Philippine Ophiolite/Ophiolitic Complexes and Bentonite Distribution

N E W S

100 100 200 Kilometers S cale 1:4,500,000 Projection: WGS-84 Geographic Lat/Lon Datum: WGS-84

Legend

Philippine Boundary Ophiolite cordilleran tethyan unclassified $ T Bentonite

Mangatarem site

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Acknowledgements

CEA : Patrick Le Bescop, Alexandre Dauzères LMDC, INSA Toulouse :Jean-Pierre Ollivier, Jérôme Verdier ANDRA : Maud Codina, Xavier Bourbon EDF : Laurent Petit, Stéphanie Leclercq Institut Carnot de Bourgogne : André Nonat, Isabelle Pochard

Thank you for your attention !

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