Web: www.ricoauto.in
Ferrous & Casting & Dies & Design & Aluminium Machining Moulds Development OEM ISO-TS ISO OHSAS Supplier 16949 14001 18001 RICO Group Combined Turnover $ 250 Million Web: www.ricoauto.in
Key Business Strategies Preferred partner Strategically 4 decades of De-risked Business to OEMs located plants Execution Experience Model • • • Client engagement Proximity of its Excellence in Extensive product from concept to plants to the OEMs. engineering critical portfolio : completion stage products. • • Just in time Passenger vehicles, • • Strong in-house R&D approach Strong focus on • Commercial / capabilities. product & process Off Road Vehicles • Last Mile innovation. • Long-established • 2 Wheelers Connectivity for relationship with overseas customers • System Suppliers OEMs. • Balanced business: Segments / Geography Web: www.ricoauto.in
Core Values ENTREPRENEURSHIP E The power of persuing new challenges with speed, flexibility and ownership TEAMWORK T The power of working together INTEGRITY I The power of honesty and transparency COMMITMENT C The power of responsibility, accountability and ownership EX EXCELLENCE The power of being the best Web: www.ricoauto.in
The Journey So Far VDA 6.3 Added new facilities- Plants At Bawal & Chennai 2015-17 Added Customers – Bentley, PSA CAT SQEP-Silver . Added new facilities - Plants At Bhiwadi, Sanand, & Haridwar 2010-14 GM QSB Added Customers – Musashi, GKN, Toyota, VW, Kohler, Avtec . JV with MAGNA Powertrain (Oil Pump, Water Pump) FORD Q1 2007-09 JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers) CAT SQEP-Bronze Added Customers – JATCO, Magna, Renault, BMW R&D Center Started 2004-06 Added Customers – NISSAN, TATA, Perkins 2003-04 Enhanced Ferrous and Aluminum Capacity Added Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo TS 16949 Full Service Engineering Design Development 2000-02 ISO 14001 OHSAS 18001 Added Customers – FORD, Land Rover, Jaguar 1999-00 Aluminium Die Casting & Machining (Gurgaon) QS 9000 1994-96 JV (50:50) FCC RICO (Clutch Assembly) Started Exports – GM, Eaton, Cummins International Market OEM Supplier – MEC Japan 1990-92 Ferrous Casting & Machining (Gurgaon) Focus – Maruti Suzuki ISO 9000 Technical Collaboration FCC Japan Commercial Production Started (1986) 1985-86 Aluminum Die Casting & Machining ( Dharuhera) Focus – Hero Honda & Maruti Suzuki Web: www.ricoauto.in
15 Acres GURGAON BAWAL 27 Acres (Corporate, R&D, Tool Manufacturing, (Al. HPDC, Ferrous Casting, Al. HPDC, Machining) Machining) 12 Acres 5 Acres BHIWADI / PATHREDI DHARUHERA (Al. HPDC, Machining) (Machining) 5 Acres 2 Acres MANESAR (Al. GDC, Machining) HARIDWAR 12 Acres 5.5 Acres (Al. HPDC, Machining) SANAND (Al. HPDC, Machining) CHENNAI (Al. HPDC, Machining) Web: www.ricoauto.in
Ferrous Ferrous Power House Canteen Aluminum Machine Shop – 3 Foundry - 2 Utilities Training Room HPDC Plant 1 Multi Floor Ferrous Foundry - 1 Dies & Mould Manufacturing Division Ferrous Machine Shop – 1 Corporate Aluminum Office R&D & Engg. HPDC Plant 2 Center Web: www.ricoauto.in
19% 35% 46% Engine Transmission Chassis Suspension & Braking System Web: www.ricoauto.in
Exports Ferrous 27% 29% Domestic 73% Aluminum 71% Web: www.ricoauto.in
Rico Engine Business Turbo Outlet (Renault) Turbine/ Center Hsg Bearing Cap Assy. Cover Cylinder (Nissan, Tata, GM, Suzuki, (Renault) Head (Suzuki, GM) EGR Pipe Fiat, Honda, Ford, Hyundai, Exhaust Manifold (Renault) JCB) (Renault, Nissan, Suzuki) Balancer Shaft (GM) Cam Cap Support / Ladder Frame (Renault, Suzuki) Engine Block (Renault, Tata) Oil Pan (Suzuki, Honda, GM, Tata ) Case Chain/ Case Timing (Honda, Renault, Suzuki) Engine & Support Brackets (Suzuki, Renault, VW, Volvo) Web: www.ricoauto.in
Rico Transmission Business Clutch Housing Transmission Case (Renault, Eaton ) (Eaton, Suzuki ) Shifter Forks (Suzuki) Clutch Plate (Eaton) Ground Sleeve & Shaft (Allison ) Retainer Bearing (Jatco) Differential Case & Housing (BMW, GKN, Suzuki, Ford, Honda) Web: www.ricoauto.in
Global Customers Four Wheelers System Supplier Two Wheelers Web: www.ricoauto.in
Over 100 High Pressure Die Casting Machines ( upto 2500 Tns Locking Force) Largest High Pressure Die Casting Capacity in India including GDC & LPDC . Web: www.ricoauto.in
Ferrous - Infrastructure 4 Molding Lines - 2 DISA & 2 Horizontal (SINTO & DISA) Vertical Size ( 650 * 535 * 130~330) & Horizontal Size ( 610 * 510 * 200+200) Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome Web: www.ricoauto.in
Over 2000 Machines (CNCs & SPMs) + One of the Largest Machining Facility in India Over 50% of Our Product Range is with Assemblies Web: www.ricoauto.in
Capabilities (Over 60 Seats ) Advantages CAD – CAM Concurrent Engineering with Customers NX, Pro E, Catia, C3P, Ideas, Vericut Inhouse Designing, Prototyping & CAE - FEA, CFD, Ansys, FCX, MSC Fatigue Special CNC Machine Building Magmasoft, 3D Printing Shorter development time. Web: www.ricoauto.in
Product Optimization Process Change Weight Reduction Process Change – GDC to HPDC Weight Reduction – 0.55 Kg Quality Improvement Machining elimination Quality Improvement Weight Reduction – 0.50 Kg Process Change – GDC to HPDC Process Change – GDC to HPDC Weight Reduction – 0.85 Kg Weight Reduction – 1.80 Kg Machining Elimination Web: www.ricoauto.in
Product Optimization NTA BRACKET OLD PART WT NEW PART WT 1.100 Kg 0.810 Kg o PART PRODUCED IN HPDC PROCES o MEETING POROSITY REQUIREMENTS o MEETING STRENGTH REQUIREMENT Web: www.ricoauto.in
Tools & Die Manufacturing Manufacture over 250 Dies & Patterns and 800 Die Inserts Annually Design & Manufacturing o Dies for HPDC Critical Parts upto 2500 T o Dies for LPDC & GDC dies. Web: www.ricoauto.in
Scan Electronic Microscope X-Ray M/C ( Real Time ) ( 3 Nos) Spectrometer ( 7 nos ) ( Carl Zeiss) ( Yxlon Germany) (Spectra Germany) Microstructure Analysis Millipore Test & Automatic Co-ordinate Measuring Machine ( 15 nos ) (Carl Zeiss) Particle Counter (Mitutoyo, Nikon, LK & Shefield) ( Lieca) Web: www.ricoauto.in
Vibration Shaker Electronic Measurement Gauges ( Votsch Germany) (Marposs, Tessa, Baker, Micronix) Differential Scanning Calorimeter Thermo Gravimetric Analyzer Full Size Clutch Tester Chassis Dyno Tester SOLUZ Japan SAJ Web: www.ricoauto.in
New Technology Foray Electric Programs o Motors - Covers & Housings o Transmission - Housings & Diff Cases o Light Weighting – Structural Parts Products o Turbo Manifolds o Water-cooled Bearing Housing o Clutches for Motorcycles o CVT for Scooters New Metallurgy o Stainless Steel o Low Cu Fe Mg Alloy (Rico Spec) Web: www.ricoauto.in
Oil Pump 50% MAGNA Water Pump Powertrain (Automotive Engines) 50% RICO (India & Europe) 93.69% RICO Aluminum Alloy Wheels 6.31% Jenfei Two Wheelers Web: www.ricoauto.in
Awards & Recognition Web: www.ricoauto.in
Corporate Social Responsibility Enhancing Environmental Sustainability Supporting Rural Development Providing Preventive Health Care Promoting Girls Education & Skill Development Promoting “ Cleanliness & Sanitation” in Rural areas Web: www.ricoauto.in
Organizational HR / IR Initiatives Employee Engagement & Nurturing Harmony Induction Training – “Parichay” Company Wide Training – “Jagriti” Kaizen Award Ceremony Employees Children Safety Competition Best Work Place - Competition Family Connect Program Health Awareness Camp Sports Competition Long Service Awards Yoga Training Web: www.ricoauto.in
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