Web: www.ricoauto.in Ferrous & Casting & Dies & - - PowerPoint PPT Presentation

Web: www.ricoauto.in

Web: www.ricoauto.in

ISO 14001 OHSAS 18001 OEM Supplier ISO-TS 16949 Dies & Moulds Design & Development Ferrous & Aluminium Casting & Machining RICO Group Combined Turnover $ 250 Million

Web: www.ricoauto.in

• Client engagement

from concept to completion stage

• Strong in-house R&D

capabilities.

• Long-established

relationship with OEMs.

Preferred partner to OEMs

• Proximity of its

plants to the OEMs.

• Just in time

approach

• Last Mile

Connectivity for

• verseas customers

Strategically located plants

• Excellence in

engineering critical products.

• Strong focus on

product & process innovation.

4 decades of Execution Experience

Extensive product portfolio :

• Passenger vehicles,
• Commercial /

Off Road Vehicles

• 2 Wheelers
• System Suppliers
• Balanced business:

Segments / Geography

De-risked Business Model

Key Business Strategies

Web: www.ricoauto.in

E T I C EX

ENTREPRENEURSHIP The power of persuing new challenges with speed, flexibility and ownership TEAMWORK The power of working together INTEGRITY The power of honesty and transparency COMMITMENT The power of responsibility, accountability and ownership EXCELLENCE The power of being the best

Core Values

Web: www.ricoauto.in

R&D Center Started Added Customers – NISSAN, TATA, Perkins

2004-06

Technical Collaboration FCC Japan Commercial Production Started (1986) Aluminum Die Casting & Machining (Dharuhera) Focus – Hero Honda & Maruti Suzuki

1985-86

ISO 9000

International Market OEM Supplier – MEC Japan Ferrous Casting & Machining (Gurgaon) Focus – Maruti Suzuki

1990-92

QS 9000 TS 16949 ISO 14001 OHSAS 18001 FORD Q1 CAT SQEP-Bronze

Full Service Engineering Design Development Added Customers – FORD, Land Rover, Jaguar

2000-02

JV (50:50) FCC RICO (Clutch Assembly) Started Exports – GM, Eaton, Cummins

1994-96

Aluminium Die Casting & Machining (Gurgaon)

1999-00

Enhanced Ferrous and Aluminum Capacity Added Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo

2003-04

JV with MAGNA Powertrain (Oil Pump, Water Pump) JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers) Added Customers – JATCO, Magna, Renault, BMW

2007-09 2010-14

Added new facilities - Plants At Bhiwadi, Sanand, & Haridwar Added Customers – Musashi, GKN, Toyota, VW, Kohler, Avtec . Added new facilities- Plants At Bawal & Chennai Added Customers – Bentley, PSA .

2015-17

VDA 6.3 CAT SQEP-Silver

The Journey So Far

GM QSB

Web: www.ricoauto.in

CHENNAI (Al. HPDC, Machining) BHIWADI / PATHREDI

(Machining)

HARIDWAR

(Al. HPDC, Machining)

GURGAON

(Corporate, R&D, Tool Manufacturing, Ferrous Casting, Al. HPDC, Machining)

BAWAL

(Al. HPDC, Machining)

DHARUHERA (Al. HPDC, Machining) MANESAR (Al. GDC, Machining) SANAND (Al. HPDC, Machining)

27 Acres 15 Acres 12 Acres 5 Acres 2 Acres 5 Acres 5.5 Acres 12 Acres

Web: www.ricoauto.in

Ferrous Machine Shop – 3 Multi Floor Aluminum HPDC Plant 2 Aluminum HPDC Plant 1 Ferrous Machine Shop–1 Ferrous Foundry - 1 Corporate Office Ferrous Foundry - 2 Power House Utilities Canteen Training Room R&D & Engg. Center Dies & Mould Manufacturing Division

Web: www.ricoauto.in

35% 46% 19%

Engine Transmission Chassis Suspension & Braking System

Web: www.ricoauto.in

Aluminum 71% Ferrous 29% Domestic 73% Exports 27%

Web: www.ricoauto.in

Rico Engine Business

Engine Block (Renault, Tata) Case Chain/ Case Timing (Honda, Renault, Suzuki) Oil Pan (Suzuki, Honda, GM, Tata ) Bearing Cap (Renault) Exhaust Manifold (Renault, Nissan, Suzuki) Turbo Outlet (Renault) EGR Pipe (Renault)

• Assy. Cover Cylinder

Head (Suzuki, GM) Balancer Shaft (GM) Cam Cap Support / Ladder Frame (Renault, Suzuki) Engine & Support Brackets (Suzuki, Renault, VW, Volvo) Turbine/ Center Hsg (Nissan, Tata, GM, Suzuki, Fiat, Honda, Ford, Hyundai, JCB)

Web: www.ricoauto.in

Rico Transmission Business

Transmission Case (Eaton, Suzuki ) Shifter Forks (Suzuki) Differential Case & Housing (BMW, GKN, Suzuki, Ford, Honda) Clutch Housing (Renault, Eaton ) Clutch Plate (Eaton) Ground Sleeve & Shaft (Allison ) Retainer Bearing (Jatco)

Web: www.ricoauto.in

Four Wheelers System Supplier Two Wheelers

Global Customers

Web: www.ricoauto.in

Over 100 High Pressure Die Casting Machines ( upto 2500 Tns Locking Force) Largest High Pressure Die Casting Capacity in India including GDC & LPDC.

Web: www.ricoauto.in

4 Molding Lines - 2 DISA & 2 Horizontal (SINTO & DISA) Vertical Size ( 650 * 535 * 130~330) & Horizontal Size ( 610 * 510 * 200+200) Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome

Ferrous - Infrastructure

Web: www.ricoauto.in

Over 2000 Machines (CNCs & SPMs) + One of the Largest Machining Facility in India Over 50% of Our Product Range is with Assemblies

Web: www.ricoauto.in

Capabilities (Over 60 Seats) CAD – CAM NX, Pro E, Catia, C3P, Ideas, Vericut CAE - FEA, CFD, Ansys, FCX, MSC Fatigue Magmasoft, 3D Printing Advantages Concurrent Engineering with Customers Inhouse Designing, Prototyping & Special CNC Machine Building Shorter development time.

Web: www.ricoauto.in Process Change – GDC to HPDC Weight Reduction – 0.55 Kg Quality Improvement Weight Reduction – 0.50 Kg Process Change – GDC to HPDC Weight Reduction – 1.80 Kg Process Change – GDC to HPDC Weight Reduction – 0.85 Kg Machining Elimination

Process Change Weight Reduction Quality Improvement Machining elimination

Product Optimization

Web: www.ricoauto.in

Product Optimization

OLD PART WT 1.100 Kg NEW PART WT 0.810 Kg

• PART PRODUCED IN HPDC PROCES
• MEETING POROSITY REQUIREMENTS
• MEETING STRENGTH REQUIREMENT

NTA BRACKET

Web: www.ricoauto.in

Design & Manufacturing

• Dies for HPDC Critical Parts upto 2500 T
• Dies for LPDC & GDC dies.

Tools & Die Manufacturing

Manufacture over 250 Dies & Patterns and 800 Die Inserts Annually

Web: www.ricoauto.in Scan Electronic Microscope ( Carl Zeiss) Spectrometer ( 7 nos ) (Spectra Germany) X-Ray M/C ( Real Time ) ( 3 Nos) ( Yxlon Germany) Millipore Test & Automatic Particle Counter ( Lieca) Microstructure Analysis (Carl Zeiss) Co-ordinate Measuring Machine ( 15 nos ) (Mitutoyo, Nikon, LK & Shefield)

Web: www.ricoauto.in Electronic Measurement Gauges (Marposs, Tessa, Baker, Micronix) Vibration Shaker ( Votsch Germany) Full Size Clutch Tester SOLUZ Japan Chassis Dyno Tester SAJ Differential Scanning Calorimeter Thermo Gravimetric Analyzer

Web: www.ricoauto.in

• Turbo Manifolds
• Water-cooled Bearing Housing
• Clutches for Motorcycles
• CVT for Scooters
• Motors - Covers & Housings
• Transmission - Housings & Diff Cases
• Light Weighting – Structural Parts
• Stainless Steel
• Low Cu Fe Mg Alloy (Rico Spec)

Electric Programs Products New Metallurgy

New Technology Foray

Web: www.ricoauto.in 93.69% RICO 6.31% Jenfei Aluminum Alloy Wheels Two Wheelers 50% MAGNA Powertrain 50% RICO Oil Pump Water Pump (Automotive Engines) (India & Europe)

Web: www.ricoauto.in

Awards & Recognition

Web: www.ricoauto.in

Corporate Social Responsibility

Enhancing Environmental Sustainability Supporting Rural Development Providing Preventive Health Care Promoting Girls Education & Skill Development Promoting “ Cleanliness & Sanitation” in Rural areas

Web: www.ricoauto.in

Organizational HR / IR Initiatives Employee Engagement & Nurturing Harmony

Induction Training – “Parichay” Company Wide Training – “Jagriti” Kaizen Award Ceremony Best Work Place - Competition Long Service Awards Sports Competition Yoga Training Employees Children Safety Competition Health Awareness Camp Family Connect Program